PG-EAM - Graduate Program in Aeronautical and Mechanical Engineering
PT EN
Mauricio V. Donadon

Mauricio V. Donadon

CNPq Fellow Nível A
27
h-index
2742
Citations
132
Articles

Research Lines

  • Aerospace structures
  • Composite materials
  • Aeroelasticity
  • Multifunctional materials
Last Update: 2026-08-17

Publications (132)

132 publications
Article 2026

Enhanced parameterization for variable stiffness laminated composite panels: Buckling optimization based on a semi-analytical model

Gandorphi, Gabriela de Freitas , Donadon, Mauricio Vicente , Ferreira, Rafael Thiago Luiz

Composite Structures , vol. 394
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© 2026 The AuthorsDue to tailored stiffness distribution and enhanced performance, variable stiffness composites (VSC) have been a recent research focus. Variable angle tow (VAT) panels have improved buckling from curvilinear fiber paths within laminae. However, manufacturing still presents challenges. Overlaps and gaps are common in automated fiber placement (AFP); continuous tow shearing (CTS) may present irregular thicknesses. This work presents an alternative fiber tow path parameterization named the QP (quasi-parallel), inspired by fused filament fabrication (FFF), which generates offset curves from a reference path, minimizing overlaps and gaps, while maintaining constant thickness. Buckling performance is investigated for VAT and QP parameterizations, comparing optimal VSC to constant stiffness composites (CSC). Linear buckling of cylindrical panels is evaluated with a semi-analytical framework based on Sanders’ shell formulation and Rayleigh–Ritz solution, including compression-shear combinations, enabling efficient optimization. Numerous case studies are investigated, considering variations in loading, aspect ratio and panel curvature. Graphical search and simulated annealing (SA) optimization are employed to identify optimal designs. Both QP and VAT parameterizations show buckling improvement over CSC. The QP method delivers up to 40% increases for a square compressed plate. Advantages and limitations, such as the need for tow curvature constraint, are discussed for insights on VSC design.

Article 2025

Environmental effects on the fractographic analysis of Mode I delamination on secondary and co-bonded composite adhesive joints

Silveira, Núbia N.A. , Brito, Camila B.G. , Cândido, Geraldo M. , Donadon, Maurício V. , Sales-Contini, Rita C.M.

International Journal of Adhesion and Adhesives , vol. 143
Citations: 1
Show abstract

© 2025 Elsevier LtdAdhesive bonding technologies for thermoset polymer composites have been used in marine, automotive, construction and aerospace industries due to their superior mechanical behaviour (high strength-to-weight ratio, damage tolerance and fatigue resistance) compared to conventional joining methods. The main disadvantage of this joining technology is its susceptibility to delamination due to disbonding during use. Loading conditions, adhesive type, ageing effects and lack of inspection procedures are just some of the elements that affect the overall structural performance of the composite joint during the manufacturing process. A deeper understanding of how these elements affect joint behaviour is required to improve joint performance and design. This work provides a comparative fractographic analysis for two different joint types: co-bonded (CB) and secondary bonded (SB) joints, under Mode I delamination at elevated temperature and high humidity conditions. Fractographic analysis was used to compare the two joint technologies and explain the differences in toughness values and fracture behaviour, revealing crack propagation mechanisms in composite joints. While the CB and SB joints have comparable fracture toughness (GIC) values, different fracture characteristics and bonding methods can discern these two bonding technologies, indicating that SB joints are more susceptible to environmental conditioning.

Article 2025

Crack propagation mechanisms in plain woven CFRP: A focus on intralaminar fracture under mixed-mode loading

Ruivo Fuga, Felipe , Monticeli, Francisco Maciel , Donadon, Maurício Vicente , Cândido, Geraldo Maurício

Theoretical and Applied Fracture Mechanics , vol. 139
Citations: 2
Show abstract

© 2025The design of damage-tolerant aeronautical composite structures often involves thin-walled components that are susceptible to in-plane mixed-mode fracture. Unlike with metals, this process is complicated by the composites anisotropy and the lack of standardized procedures for predicting failure in notched, holed or cracked composites under mixed-mode loading. This study introduces a novel Modified Arcan Fixture (MAF) for testing Compact Tension Shear (CTS) specimens of carbon fibre woven reinforced polymer composite. Digital Image Correlation (DIC) was used to capture strain fields and calculate Stress Intensity Factors (SIFs), which were then compared to analytical predictions for different mode combinations and notch lengths. R-curves were generated for specimens exhibiting self-similar crack propagation. The results revealed that failure modes were dominated by tensile cracking in Mode I and compressive cracking in Mode II, indicating that a single-parameter fracture criterion inadequate for the failure description. A theoretical model that incorporates both tensile and compressive cracking is proposed, which can accurately predict the complete mixed-mode fracture envelope. Furthermore, Scanning Electron Microscopy (SEM) and X-ray micro-tomography were used to elucidate the mechanisms of surface failure and the morphology of internal damage.

Article 2025

Nonlinear aeroelastic analysis of a skew reinforced composite panel

Vilela, Sergio Salzedas , Donadon, Maurício Vicente

Thin Walled Structures , vol. 215
Citations: 1
Show abstract

© 2025 Elsevier LtdThis paper presents a semi-analytical Rayleigh–Ritz model for predicting the nonlinear aeroelastic behavior of skew-reinforced composite panels in supersonic flow until damage arises. The first-order shear deformation theory in conjunction with von Kármán strain nonlinearities is employed for the structural modeling, and quasi-steady first-order piston theory is used for aerodynamic loading. Direct time integration using the central difference method is employed to predict the full nonlinear dynamic response without resorting to modal reduction techniques. A comprehensive parametric study is conducted to assess the influence of various layups, skew angles, and stiffener configurations on the nonlinear aeroelastic response and damage detection. The results provide valuable insights into the flutter-induced damage in composite panels, aiding in the development of a preliminary tool for robust tolerance design. Furthermore, a novel strain energy-based assessment to determine the occurrence of Limit Cycle Oscillations is proposed.

Article 2025

Characterization and modelling of milling induced damage in the carbon fibre reinforced composite laminates

Ribeiro Filho, Sergio Luiz Moni , de Faria, Alfredo Rocha , Donadon, Mauricio Vicente

Journal of Materials Research and Technology , vol. 37 , pp. 4291-4313
Citations: 2
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© 2025 The Author(s).This manuscript introduces an energy-based formulation for a three-dimensional ply failure model to investigate the milling-induced damage of UD carbon fibre laminate, using a VUMAT subroutine. The model incorporates a unique fibre-kink formulation, where kink-band initiation is characterized by matrix failure criteria within the localized deformation band. The modelling approach integrates continuum damage mechanics (CDM) with cohesive interface elements to predict both intra-translaminar and interlaminar failure modes. At the ply level, the CDM model takes in account in-plane shear failure, fibre failure (in tension/compression), and matrix cracking (in tension/compression). Machining-induced delamination is evaluated using native cohesive interface elements available in ABAQUS FE code. Cutting forces are computed at each increment of time during the simulations and experimentally validated through dry milling tests. A full factorial design (23) is established to identify the effects of cutting speed, depth of cut and tool geometry on the surface roughness, cutting forces and milling-induced damage on the UD carbon fibres. In general, a fairly good correlation between numerical predictions and experimental data in terms of milling force was found, with 6.51 % maximum deviation. The 4-flute end mill generated higher cutting forces (37.9 %) compared to the 7-flute tool, leading to increased extent of carbon fibre tearing and matrix fragmentation. The results outline the multi-mechanism nature of CFRP milling damage: at lower depths of cut, the damage is relatively uniform and characteristic of a ductile-dominated regime, whereas increased cutting depths promote brittle failure modes such as fibre pull-out, interfacial debonding, and delamination.

Article 2025

Modified consistent element-free Galerkin method applied to Reissner–Mindlin plates

Pereira, Marcelo Silveira , Donadon, Mauricio Vicente

Thin Walled Structures , vol. 212
Citations: 4
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© 2025 Elsevier LtdThis study addresses the solution of static, modal, buckling and aeroelastic analyses associated with rectangular plates based on the first-order shear deformation theory (FSDT), i.e., Reissner–Mindlin plates. For this purpose, a Modified Consistent Element-Free Galerkin (MCEFG) method was applied in combination with the moving least-squares (MLS) method for the obtainment of the admissible functions. Three improvements are implemented for the application of the MCEFG method: a new weighting function that diminishes the support radius influence in the MLS method, a stable and efficient numerical integration that guarantees the consistency of the method and an imposition of essential boundary conditions that do not require the augmentation of the weak form. Comparison studies on the displacement and generalized force fields, eigenfrequencies, buckling loads and flutter velocity are performed using numerical and theoretical results that confirm the accuracy and efficiency of the proposed methodology. Finally, the study considers four boundary conditions in order to guarantee the applicability of the method in different scenarios.

Conference Paper 2025

Investigation on Induced Intra/Interlaminar Damage Propagation in CFRP Subjected to Cyclic Tensile Loading After Impact (TAI)

Monticeli, Francisco Maciel , Fuga, Felipe Ruivo , Arbelo, Mariano Andrés , Donadon, Maurício Vicente

Lecture Notes in Mechanical Engineering , pp. 227-236
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© The Author(s), under exclusive license to Springer Nature Switzerland AG 2025.Impact damage to composite structures results in multiple, complex failure modes, often requiring the replacement of entire components and thereby escalating aircraft maintenance costs. To address this issue, the present study investigates the damage propagation behaviour with particular emphasis on intra- and interlaminar failure modes. Carbon fibre/epoxy composites were subjected to tensile after impact (TAI) fatigue tests at different energy levels to induce different damage modes and extents within the specimens. A non-destructive testing technique (C-scan) was used to assess the interlaminar damage propagation, while the intralaminar fracture toughness of the post-impact specimens was characterised using a finite fracture mechanics model. The results show that the crack propagation behaviour is strongly influenced by the initial impact damage characteristics, in particular the impact energy level. Lower impact energies tend to promote interlaminar failure modes leading to fatigue crack propagation by delamination. Conversely, higher impact energy levels induce fibre fracture, resulting in a self-similar relationship between intra- and interlaminar propagation.

Article 2024

The effect of fibre orientation on fatigue crack propagation in CFRP: Finite fracture mechanics modelling for open-hole configuration

Monticeli, Francisco Maciel , Fuga, Felipe Ruivo , Arbelo, Mariano Andrés , Donadon, Maurício Vicente

Engineering Failure Analysis , vol. 161
Citations: 15
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© 2024 The AuthorsThe demand to capture translaminar crack growth under fatigue loading scenarios led this work contribution to carry out the Finite Fracture Mechanics (FFM) method in fatigue damage growth and the application of the Paris model to generate the translaminar damage propagation prediction. The purpose of this study is to analyse the effect of fibre orientation on translaminar crack propagation rate using the FFM model, which includes cycle damage increment estimation and fractographic analysis. The results confirm the feasibility of FFM in predicting crack growth and estimating life under cyclic loading. However, C-scan analysis and the revised crack propagation direction are critical in determining the realistic crack length, considering adhesive failure along the fibre direction. Additionally, this work contribution is also related to the application of the Paris model (based on dL/dN vs ΔK) to generate the translaminar damage propagation prediction model. The most dominant damage mechanism was the splitting pattern, which changed the aspect of failure for each laminate architecture as a function of fibre orientation. The laminate with multidirectional fibre orientation exhibited higher resistance to translaminar crack propagation due to the growth of splitting and delamination in multiple directions. The fibre orientation changed the propagation path, which influenced the fracture toughness and crack propagation rate behaviour.

Article 2024

A numerical model for the thermoplastic welding process

de Castro, Daniel Bernardes , Donadon, Maurício Vicente , Arbelo, Mariano Andrés

Journal of the Brazilian Society of Mechanical Sciences and Engineering , vol. 46 (2)
Citations: 4
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© 2024, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.Thermoplastic composites offer advantages over thermoset composites, such as welding, which allows for complex geometries and eliminates drawbacks of mechanical fastening and adhesive bonding. Most thermoplastic resistance welding studies rely on experiments, and reliable models are needed for wider applications. In this paper, a numerical model for the thermoplastic welding process is proposed. The model is based on one-dimensional temperature distribution around the joint interface obtained from the transient heat conduction equation. To evaluate the bond strength, a bonding model that considers intimate contact and autohesion was used. The material and the thermal properties as well as the processing parameters were obtained from the literature. Eight modeling conditions were investigated, and the results were discussed. The model proved useful for conducting parametric studies, which can assist in the selection of processing parameters for future experimental tests. It provided an overview of the temporal evolution of the intimate contact, autohesion, and degree of bonding mechanisms along the weld thickness under various modeling conditions for the APC-2/PEEK composite.

Conference Paper 2024

Application of Barlat’s Yld 2000-2d Yield Stress Function for Modeling the Anisotropic Plastic Behaviour and the Forming Limit Strain Curve

Bressan, José Divo , Donadon, Mauricio Vicente

Lecture Notes in Mechanical Engineering , pp. 415-426
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© 2024, The Author(s), under exclusive license to Springer Nature Switzerland AG.The objective of present paper is to examine the plastic anisotropy behaviour of steel sheet, employing the Barlat´s Yld 2000-2d yield stress criterion and the corresponding non-associated plastic flow rule. New Barlat´s coefficients of anisotropy were defined and calibrated from material experimental data of simple uniaxial tension and equal biaxial stress tests. The new set of coefficients calculated from the experimental Lankford anisotropy coefficients (r-values), normalized yield stress (s-values), equal biaxial stress parameters (rb and σb) were numerically obtained using the Newton-Raphson method. The investigated metal was the highly anisotropic AISI 439 steel sheets found in the literature. In the results analysis and discussion, the new coefficients of anisotropy of the Barlat´s non-associated plastic flow rule were calculated and validated by plotting on the same graph the predicted r-value and s-value curves and the experimental data for the anisotropic steel sheets. The correlations have revealed that the Barlat´s yield criterion and the plastic flow stress potential were not coincident. Furthermore, the predicted limit strain curve of 439 steel correlated better with the experimental FLCTD transverse curve when using the shear stress fracture criterion and the non-associated plastic potential than the associated flow rule. Therefore, the Barlat´s Yld 2000-2d non-associated plastic flow rule provides a better fit with the experimental Lankford and equal biaxial coefficients of anisotropy and the FLCTD curve results of AISI 439 steel sheets.

Supervisions (42 master's, 16 phd)

42
Master's Dissertations
16
PhD Theses
52
As Advisor
6
As Co-advisor

Ítalo Bruno de Oliveira Ximenes (2025) Master's