
Ney Rafael Sêcco
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Publications (22)
CFD-based surrogate modelling and optimization of the entrainment efficiency of supersonic air ejectors with temperature constraint
Kops, Renan Balbinotti , Papa, Ramon , Sêcco, Ney Rafael , Malatesta, Vinicius
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© 2025 Elsevier LtdAs an effort to reduce energy demand, researchers have been exploring the use of ejector pumps on cooling, heating and recirculation systems. To increase the ejectors efficiency, several studies propose optimizing the entrainment ratio and pressure ratio using CFD-based surrogate models. However, no study attempted to include an outlet temperature constraint, and there is no consensus on which surrogate model to use, or how to improve the models accuracy. The main goal of this paper is to develop a high-accuracy surrogate model, used to find optimal ejector geometries, that consider three functions of interest: maximizing the entrainment ratio, on various pressure ratios, constraining the outlet temperature. The methodology was implemented for a supersonic air ejector pump used to heat an aircrafts compartment. This work explore the correlation between the ejectors geometry and the functions of interest, the prediction accuracy of ten surrogate models, and a refinement process that increases the models accuracy at the pareto front. The resulting Universal Kriging model provided geometries that complied with the outlet temperature constraint and improved the entrainment ratio by 11.6% and 108.1% for the pressure ratios of 0.97 and 1.05, respectively, when compared to a geometry from the literature.
An adjoint-based methodology for calculating manufacturing tolerances for natural laminar flow airfoils susceptible to smooth surface waviness
Moniripiri, Mohammad , Brito, Pedro P.C. , Cavalieri, André V.G. , Sêcco, Ney R. , Hanifi, Ardeshir
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© The Author(s) 2023.Abstract: An adjoint-based method is presented for determining manufacturing tolerances for aerodynamic surfaces with natural laminar flow subjected to wavy excrescences. The growth of convective unstable disturbances is computed by solving Euler, boundary layer, and parabolized stability equations. The gradient of the kinetic energy of disturbances in the boundary layer (E) with respect to surface grid points is calculated by solving adjoints of the governing equations. The accuracy of approximations of ΔE, using gradients obtained from adjoint, is investigated for several waviness heights. It is also shown how second-order derivatives increase the accuracy of approximations of ΔE when surface deformations are large. Then, for specific flight conditions, using the steepest ascent and the sequential least squares programming methodologies, the waviness profile with minimum L2-norm that causes a specific increase in the maximum value of N- factor, ΔN, is found. Finally, numerical tests are performed using the NLF(2)-0415 airfoil to specify tolerance levels for ΔN up to 2.0 for different flight conditions. Most simulations are carried out for a Mach number and angle of attack equal to 0.5 and 1.25∘, respectively, and with Reynolds numbers between 9×106 and 15×106 and for waviness profiles with different ranges of wavelengths. Finally, some additional studies are presented for different angles of attack and Mach numbers to show their effects on the computed tolerances. Graphic abstract: (Figure presented.).
A Non-Viscous Investigation of Mesh Refinement and Sweep Angle Effects on Combat Fighters
Ferreira, Daniel Oliveira , de Paula, Adson Agrico , Sêcco, Ney Rafael , da Silva, Ricardo Galdino
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© 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.This manuscript discusses the impacts of two factors on the results of a non-viscous CFD simulation of a combat aircraft: mesh refinement and the leading-edge sweep angle. Unlike viscous simulations, the non-viscous simulation of a delta wing with a rounded leading edge has a unique characteristic where mesh refinement consistently alters the flow topology, making mesh independence analysis ambiguous. To investigate this phenomenon further, the Generic Future Fighter, an aircraft initially devised by Linköping University and further studied in conjunction with Instituto Tecnológico de Aeronáutica, was used to validate this issue through aerodynamic coefficients obtained from wind tunnel tests from another work. Subsequently, using the mesh that yielded the most accurate results, the leading-edge sweep angle was varied while keeping the rest of the aircraft and other wing geometric parameters constant. The results of the first phase confirmed that mesh refinement progressively delays the separation of the leading-edge vortex. The results of the second phase were inconclusive, highlighting several points that require further investigation. The manuscript also presents a discussion on the highly nonlinear interaction between the canard vortex and the wing vortex, as well as the effect of the mesh on these interactions, an aspect lacking in recent studies which typically consider only a single lifting surface.
A Fully Data-Driven Generative Design Routine for Subsonic Airfoils Based on Adversarial Autoencoders
Secchi, Pedro de Almeida , Secco, Ney Rafael
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© 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.The topological optimization of airfoils and wings is a highly multidisciplinary problem which often depends on industry knowledge and qualitative dialogue with areas other than aerodynamics to produce viable results. Additionally, certain numerical issues, mostly due to the high dimensionality of the optimization problems involved, persist in spite of recent advancements in Aerodynamic Shape Optimization applications. To avoid these issues, a fully data-driven process for geometry proposals and aerodynamic coefficient predictions was developed. An Adversarial Autoencoder is trained to replicate the geometries of subsonic airfoils by encoding them to a latent space of low dimensionality. Using design variables in said space, the geometry can be optimized for the aerodynamic predictions of a surrogate model combining semi-empirical evaluations of drag and lift with neural networks trained on XFOIL data. The result is a fast, fully data-driven airfoil design process capable of producing geometries coherent with multidisciplinary demands and similar historical wing profiles.
A framework for enhanced decision-making in aircraft conceptual design optimisation under uncertainty
Bianchi, D. H.B.Di , Se&circ , cco, N. R.
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© 2021 Cambridge University Press. All rights reserved.This paper presents a framework to support decision-making in aircraft conceptual design optimisation under uncertainty. Emphasis is given to graphical visualisation methods capable of providing holistic yet intuitive relationships between design, objectives, feasibility and uncertainty spaces. Two concepts are introduced to allow interactive exploration of the effects of (1) target probability of constraint satisfaction (price of feasibility robustness) and (2) uncertainty reduction through increased state-of-knowledge (cost of uncertainty) on design and objective spaces. These processes are tailored to handle multi-objective optimisation problems and leverage visualisation techniques for dynamic inter-space mapping. An information reuse strategy is presented to enable obtaining multiple robust Pareto sets at an affordable computational cost. A case study demonstrates how the presented framework addresses some of the challenges and opportunities regarding the adoption of Uncertainty-based Multidisciplinary Design Optimisation (UMDO) in the aerospace industry, such as design margins policy, systematic and conscious definition of target robustness and uncertainty reduction experiments selection and prioritisation. © 2020 The Author(s). Published by Cambridge University Press on behalf of Royal Aeronautical Society.
Aerodynamic optimization coupled with adjoint-based adaptive unstructured meshes
Lemos, Humberto L.H.D. , Secco, Ney R.
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© 2021, American Institute of Aeronautics and Astronautics Inc.. All rights reserved.This paper examines aerodynamic shape optimization considering the two-dimensional Euler equations and adaptive unstructured meshes. In this work, the adaptive process uses primal and adjoint solutions to estimate the error in functional outputs and to formulate adaptive indicators to locally refine the mesh to improve the accuracy of the solution. We investigate four design strategies, two of which include adaptive grids, to check if using adaptive grids in aerodynamic shape optimization is beneficial in terms of the final design and total time. Two test cases considering the NACA0012 airfoil at transonic flows are used, one of which is the AIAA Aerodynamic Design Optimization Discussion Group Case 1 problem and the second is a similar case but considering lift constraint. The results show that adaptive grids can be beneficial in the design process both in terms of the final design and also the total time spent to optimize.
Use of artificial neural networks to correct computer simulations of small-scale propellers
E Souza, Lucas Guimarães , Martins, Cristiane Aparecida , Sêcco, Ney Rafael
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© 2021, American Institute of Aeronautics and Astronautics Inc.. All rights reserved.Propellers are one of the most efficient ways to generate propulsion for low-speed flights. About 84% of the energy generated by the engines is utilized, being therefore widely used in several different aircraft. However, studies show that propellers with a diameter less than 16 inches have efficiency reduced by up to 15% when compared to larger ones. This deficiency is not always captured by the mathematical models, since they are not as accurate for that scale. The present study aims to increase the accuracy of simulations performed by a blade element/vortex software to predict the performance of different motor-propeller assemblies. For this purpose, neural networks are trained to correct thrust and torque values given by the software in relation to wind tunnel tests. For this, 28 propellers from different manufacturers and geometries are tested in wind tunnel and simulated in the software under the same conditions to generate the training database. Geometric data of propellers and operational conditions were used as inputs for the neural networks. The outputs are the difference between the results of the test in a wind tunnel and the software simulation. The use of neural networks to correct the simulation results reduced the mean squared error of the estimates at least in 80% in the case of thrust and 70% in the case of torque.
Decision tree classifiers for unmanned aircraft configuration selection
Dantas de Jesus Ferreira, João Antônio , Secco, Ney Rafael
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© 2021, Emerald Publishing Limited.Purpose: This paper aims to investigate the possibility of lowering the time taken during the aircraft design for unmanned aerial vehicles by using machine learning (ML) for the configuration selection phase. In this work, a database of unmanned aircraft is compiled and is proposed that decision tree classifiers (DTC) can understand the relations between mission and operational requirements and the resulting aircraft configuration. Design/methodology/approach: This paper presents a ML-based approach to configuration selection of unmanned aircraft. Multiple DTC are built to predict the overall configuration. The classifiers are trained with a database of 118 unmanned aircraft with 57 characteristics, 47 of which are inputs for the classification problem, and 10 are the desired outputs, such as wing configuration or engine type. Findings: This paper shows that DTC can be used for the configuration selection of unmanned aircraft with reasonable accuracy, understanding the connections between the different mission requirements and the culminating configuration. The framework is also capable of dealing with incomplete databases, maximizing the available knowledge. Originality/value: This paper increases the computational usage for the aircraft design while retaining requirements’ traceability and increasing decision awareness.
Efficient mesh generation and deformation for aerodynamic shape optimization
Secco, Ney R. , Kenway, Gaetan K.W. , He, Ping , Mader, Charles , Martins, Joaquim R.R.A.
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© AIAA International. All rights reserved.Mesh generation and deformation are critical elements in gradient-based aerodynamic shape optimization (ASO). Improperly generated or deformed meshes may contain bad-quality cells that degrade the accuracy of computational fluid dynamics (CFD) solvers. Moreover, an inefficient mesh deformation method can become the bottleneck for the entire ASO process. To perform practical ASO, mesh generation and deformation methods need to be automated, scalable, robust, and computationally efficient. This paper tackles these challenges by developing an efficient approach for generating high-quality structured meshes in a semi-automatic manner. An automatic mesh generation approach is also proposed to handle intersections of multiple structured meshes with the overset mesh approach. In addition to mesh generation, a flexible mesh deformation method is developed, along with an efficient approach for computing mesh deformation derivatives using automatic differentiation. Finally, the performance of the proposed approaches is evaluated in terms of speed, scalability, and robustness. The mesh generation approach scales up to 100 million cells and 256 CPU cores. In addition, the robust mesh deformation approach enables a large range of valid mesh deformations, which gives more freedom to explore the design space in ASO. Moreover, the mesh deformation and the computation of its derivatives require only 0.1% of the CFD runtime. The mesh generation and deformation approaches have been implemented in the pyHyp and IDWarp software packages, which are publicly available under open-source licenses. The proposed approaches are useful tools to handle general ASO problems for aircraft, turbomachinery, and ground vehicles.
An uncertainty-based framework for technology portfolio selection for future aircraft program
Di Bianchi, Davi H.B. , Amadori, Kristian , Bäckström, Erik , Jouannet, Christopher , Sêcco, Ney R.
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© 2021, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.One critical step of conceptual design of future aircraft is the selection of technologies to be integrated in the system. This paper presents a framework under development to support the selection and prioritization of technologies in the presence of uncertainty for future Aerospace & Defense programs. The work is a product of a collaboration between Saab Aeronautics, Embraer, and Instituto Tecnológico de Aeronáutica. This article expands the capabilities from previous publications by introducing Uncertainty Quantification to a problem involving a larger number of technologies and multiple Measures of Performance. Strategies to handle the upsized problem are investigated and visual analytics is explored to communicate results in an intuitive and understandable fashion. A de-coupled strategy is proposed to enable pursuing Effectiveness-Based Design by translating Measures of Effectiveness into Measures of Performance to guide the selection and prioritization of technology clusters.
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Supervisions (9 master's, 1 phd)
Jones Mendes Vieira da Fonseca (2025) Master's
Daniel Oliveira Ferreira (2024) Master's
Thorben Fabian Koch (2024) Master's
Pedro de Almeida Secchi (2024) Master's
Humberto Luiz Harry Diniz Lemos (2021) Master's
Giovanni Fiorenza Munaretto (2021) Master's
Filipi Teixeira Kunz (2021) Master's
Davi Henrique Bossano Di Bianchi (2021) PhD
João Antônio Dantas de Jesus Ferreira (2020) Master's
Luiz Fernando Tibério Fernandez (2019) Master's
