PG-EAM - Graduate Program in Aeronautical and Mechanical Engineering
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Wesley Rodrigues de Oliveira

Wesley Rodrigues de Oliveira

6
h-index
156
Citations
23
Articles

Research Lines

  • Mechatronics
  • Collaborative Robotics & Computer Vision
  • Intelligent Systems
  • Manufacturing automation systems integration
Last Update: 2026-08-17

Publications (23)

23 publications
Review 2026

A systematic literature review on applications of collaborative robotics in aircraft manufacturing assembly: towards aircraft final assembly processes

Miotto, F. J. , De Oliveira, W. R. , Villani, E. , De Mello, J. M.G.

Aeronautical Journal , vol. 130 (1346) , pp. 1123-1153
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© The Author(s), 2026. Published by Cambridge University Press.Collaborative robots (cobots) have emerged as a pivotal paradigm for the upcoming leap to Industry 5.0. In recent years, the range of applications has expanded significantly, particularly in assembly tasks within the manufacturing industry. The primary goal of this paper is to review the application of cobots in industrial assembly tasks, highlighting possibilities for innovative research in smart robotics, including prospects for challenging applications in aircraft final assembly processes. The paper systematically reviews recent literature to analyse the use of collaborative robotics in industrial assembly tasks, encompassing characterisation of application environments, motivations, characteristics and outcomes of relevant use cases across various industrial segments. Additionally, it reviews a set of innovative technological patents issued by the aeronautical industry over the past 14 years, highlighting trending projects in industry. The investigation reveals that the automotive and electronics industries remain at the forefront of cobot applications, mainly for tasks like pick-and-place operations and component manipulation. Applications in open work cells, where humans and robots operate at supportive or sequential interaction levels, using conventional communication interfaces and camera-assisted technologies, have been the most prevalent. The review identifies potential opportunities and key aspects from future application scenarios for cobots. The findings are relevant to the industrial robotics community, emphasising the need for novel applied research on human–robot colla boration in aeronautical industry.

Conference Paper 2026

A ROS-Based Hardware Abstraction Layer for Multifunction End-Effector Integration*

Passos, Victor R. , De Oliveira, Wesley R.

2026 IEEE SICE International Symposium on System Integration Sii 2026 , pp. 976-981
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© 2026 IEEE.This paper brings the architecture for a ROSbased Hardware Abstraction Layer (HAL) to interface with the devices of a mechatronic end-effector. A HAL is a middleware between an application and the hardware, responsible for abstracting low-level operations for the client applications. A key feature of this approach is the scalability and modularity delivered by the ROS framework. To illustrate this, the paper presents a case study related to the modeling and integration of a critical-safety gripping function of the given robotic end-effector. This function is modelled and simulated using the timed automata formalism in UPPAAL, which is then implemented within the HAL using the proposed architecture. The system's HAL controller is implemented and tested directly on the Toradex Verdin hardware. The results highlight how this design approach enables the early verification of critical mechatronic functions in robotic systems.

Article 2024

A DFX Attribution Method Applied to Integrated Product Development within the Aerospace Domain

Copriva, Rogerio Greco , de Oliveira, Wesley Rodrigues , Trabasso, Luís Gonzaga

Journal of Aerospace Technology and Management , vol. 16
Citations: 1
Show abstract

© 2024, Departamento de Ciencia e Tecnologia Aeroespacial. All rights reserved.The aerospace industry continually seeks to optimize product development processes to remain competitive. Design for Excellence (DFX) plays a crucial role in meeting customer expectations while aligning with organizational capabilities. However, the diversity of DFX technological areas and methods can make it challenging for companies to select the appropriate ones for each project. Successful DFX application, ensuring projects stay within scope, time, cost, and quality constraints without overburdening the development process, often depends on the engineering team’s experience and the project phase. This work maps DFX technological areas to address the decision-making problem of selecting the most suitable ones for various projects. The objective is to evaluate, from the engineering team’s perspective, whether a general approach can guide project managers in selecting key DFX areas, considering a typical aerospace organization’s project portfolio and specific project phase characteristics. Starting with a literature review of DFX in aerospace, the research includes a survey along with senior product development engineers. Quantitative results are gathered using the Likert scale and analyzed through the analytic hierarchy process (AHP). The paper presents a method to guide the initial selection of DFX areas, aiding project managers and engineers in designing complex products.

Conference Paper 2024

Comparative Evaluation of Sensitivity Analysis Methods Applied to Distributed Photovoltaic Systems

Da Silva Kothe, Angelo Jeronimo , De Leles Ferreira Filho, Anesio , Domingues, Elder Geraldo , De Oliveira, Wesley Rodrigues , Togo, Henrique

2024 Workshop on Communication Networks and Power Systems Wcnps 2024
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© 2024 IEEE.The use of statistical techniques, such as stochastic processes, Monte Carlo simulations and analysis of variance (ANOVA), has been widely used in power system analysis and are essential tools for developing studies and models with high methodological rigor. Sensitivity analysis, on the other hand, is widely recognized for its importance in robust modeling and uncertainty assessment, and although it is receiving increasing attention, it is still underused. For this reason, this study aims to compare sensitivity analysis methods in the context of power systems, assessing their effectiveness. To this end, a methodology that determines the technical impacts of the insertion of photovoltaic distributed generation on a feeder was adapted to evaluate the effects of inverter, system and location factors on average voltage violations. The results show the superiority of the global sensitivity analysis, which, by using Monte Carlo simulations, associates uncertainties in the inputs with the outputs, revealing previously unknown correlations or confirming existing ones, such as the well-known influence of inverters' reactive power on bus voltages and its potential application in voltage control.

Article 2024

A Safety-Oriented Motion Cueing Algorithm for a Serial Robotic Flight Simulator Using a Predictive Neural Network Reference Governor

Da C. Matheus, Aline , De Oliveira, Wesley R. , Villani, Emilia

IEEE Transactions on Intelligent Transportation Systems , vol. 25 (11) , pp. 15718-15731
Citations: 5
Show abstract

© 2024 IEEE.High fidelity flight simulators use motion platforms to reproduce the feeling of motion from a real flight. While most of the published works for both aircraft and vehicle simulators are related to parallel motion platforms, this work approaches the problem of designing the motion cueing algorithm of a flight simulator based on a serial manipulator. The simulator presents a large cockpit with an embedded visual system and dimensions that resemble those of an aircraft flight deck. Motion cueing in this context should be able to minimize false cues while ensuring safe operation, coping not only with the dynamic and kinematic constraints of the robot but also avoiding crash events that might happen between the cockpit and the serial arm. While there have been several contributions regarding classical filtering, tuning optimization, and model-based predictive control approaches to cope with constraints of parallel platforms, they result in the inefficient utilization of the robot workspace or even the inability to handle collisions of the cockpit with the robot. This work presents a novel motion cueing algorithm for a serial robotic flight simulator, which focuses on ensuring safety regarding the physical boundaries of the cockpit while enhancing motion fidelity. The approach is based on a hybrid model-based predictor that uses a neural network to infer workspace collisions in real-time (including crash events of the cockpit with the robotic arm), releasing a non-linear deterministic control action that acts as a feedforward reference governor. Simulation and experimental results evince improved workspace usage while ensuring safe operation.

Conference Paper 2024

Study of a Condition Monitoring Method Based on the Concept of Complex Fuzzy Sets

De Oliveira, Wesley R.

IEEE International Conference on Automation Science and Engineering , pp. 3069-3074
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© 2024 IEEE.This paper presents an application of the Complex Fuzzy Set (CFS) concept to the adaptation of an automated condition monitoring method (CMM). It is founded on the previous work from Ramot, which introduced the core aspects of the CFS and defined a related technique for measuring the similarity between two signals. The technique is adapted to the important problem of predicting the health of a system or machine. Some analyses based on synthetic signals are performed to theoretically support main aspects of the method. Other results focus on the use of synthetic signals from a robot model to monitor robot joint degradation, showing the potential of the CMM for different industrial applications that could benefit from a soft online condition monitoring approach.

Article 2023

3D scanning method for robotized inspection of industrial sealed parts

da Silva Santos, Kleber Roberto , de Oliveira, Wesley Rodrigues , Villani, Emília , Dttmann, Augusto

Computers in Industry , vol. 147
Citations: 29
Show abstract

© 2023 Elsevier B.V.This work presents a novel approach for 3D scanning inspection of industrial sealed parts based on data fusion from a 2D-laser beam sensor and the motion pattern of a robotic arm. The method provides as output the 3D geometrical shape and volume of the inspected part in order to allow for automatic compliance check according to process requirements. The solution is implemented and tested in sealed riveted fasteners, which are common in the automotive and aerospace industry. The effectiveness and robustness of the method is evaluated through the comparison of the obtained results with those from a 3D laser scanner system. The evaluation campaign was performed in a noisy environment (i.e., without illumination and temperature control), representative of an industrial shop floor. Statistical analyses show the system can perform geometry prediction with an overall error of 0.340 mm and is able to reject non-compliant sealed structures with a reliability of 96.6%, confirming that the proposed method is suitable to modern collaborative robotized aerospace and automotive assembly cells.

Conference Paper 2023

Photorealistic Simulation Approach for Verification of an Aerial Digital Photogrammetry System

Ferreira, Caue O. , Silva, Cesar L. , Eguti, Carlos C.A. , Oliveira, Wesley R. , Villani, Emília

IEEE International Conference on Automation Science and Engineering , vol. 2023-August
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© 2023 IEEE.In this work, a photorealistic virtual simulator is developed to simulate the flight dynamics of an unmanned aerial vehicle (UAV - quadcopter drone) with a camera embedded, whose photographing process can be also emulated to gather image and flight data that can be further used to point cloud generation and 3D reconstruction as in digital photogrammetry process. The system is intended to simulate the UAV-based digital photogrammetry of large structures (industrial structures, small buildings, residences). To accomplish this goal, the mathematical modeling of the dynamics of a commercial-of-the-shelf drone was developed and a flight controller was designed and verified in Matlab. Finally, the simulator is verified, generating a descriptive point cloud of an inspection mission that is virtually simulated. The 3D reconstruction of the object of analysis was properly performed in the photorealistic environment.

Conference Paper 2023

A Technology Demonstration and Design Approach to Predictive and Reliability Displays to Aircraft Manufacturing Processes

Garcia, Ivan , Gerbeth, Lukas , Villani, Emilia , Oliveira, Wesley , Mello, Joao

Hora 2023 2023 5th International Congress on Human Computer Interaction Optimization and Robotic Applications Proceedings
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© 2023 IEEE.This paper discusses an approach for implementing predictive and reliability displays in aircraft manufacturing processes. The aim is to support the operator to complete all operations with quality, safety, efficient resource utilization, and on schedule. This study presents the first step of the design process to assess different ways of conveying automation information to operators. The primary goal here is to propose a first iteration that aids in future display design iterations prior to behavioral studies. Additionally, this paper presents the design and testing of a representative test demonstrator for aircraft manufacturing processes, which will be used to evaluate the effectiveness of these displays. The authors used the Human Readiness Level (HLR) framework to design the test demonstrator, considering the specific needs and requirements of the aircraft manufacturing industry. The paper presents simulation and test demonstrator results and the collected feedback from participants. The findings suggest that the test demonstrator can be a valuable tool for improving the overall efficiency of the manufacturing process. The paper contributes to the body of knowledge on the use of advanced technologies in improving manufacturing processes by providing insights into the potential benefits and limitations of predictive and reliability displays and identifying areas for further research and development.

Article 2023

Clamping force model application on the aircraft structural assembly

de Mello, Joao Marcos Gomes , Trabasso, Luís Gonzaga , Silva, André Vinícius Santos , de Oliveira, Wesley Rodrigues

International Journal of Advanced Manufacturing Technology , vol. 124 (5-6) , pp. 1951-1969
Citations: 14
Show abstract

© 2022, The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature.The aeronautic manufacturing industry has been seeking to enhance competitiveness and product quality by applying the Industry 4.0’s technologies. Particularly, on the roadmap of the digital twin era, a way to achieve a reduction in manufacturing time and thus production cost is to obtain prediction models of the main elementary assembly operations and functions within aircraft manufacturing process, such as the clamping force applied by the temporary fasteners on the aircraft’s structural parts. Besides being a mandatory operation, it affects multiple tasks along the product’s assembly lifecycle. This work focuses on the role of the clamping force in the assembly process, establishing its functional model by means of an experimental approach based upon resources used on a real shop floor of a major aircraft manufacturer. To evince the main requirements that the clamping force tools can achieve, this work employs the Taguchi Design method, design of experiments, and process capability analysis. The model resulted from the aforementioned methods and tools allows the assembly behavior prediction and thus the control of the manufacturing process, ultimately yielding a better geometry quality.

Supervisions (1 master's, 0 phd)

1
Master's Dissertations
0
PhD Theses
0
As Advisor
1
As Co-advisor