Scinocca, Francisco
,
Nabarrete, Airton
,
Santos, Fábio Lúcio
Archive of Applied Mechanics
, vol. 95
(7)
Show abstract
Hide abstract © The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature 2025.The present paper presents a systematic approach to quantify the uncertainties when the piezoelectric shunt damping technique is employed to attenuate the vibration effect in arbitrary thin shell structure. The research used an experimental approach. The experimental apparatus employed in the present research was able to analyze the effectiveness of the piezoelectric vibration absorber when applied to a mechanical structure with arbitrary shape, typically used in automotive outer structures. The inherent variability typically found in an automotive body structure assembly and the tolerances of electronic circuits were taken into the account in the analysis. Then, the uncertainty propagation was studied in details for the mechanical structure, RL-shunt circuit, and piezoelectric vibration absorber working in the peak attenuation and in the frequency band. A large dispersion can be observed in the mechanical structure, with a variability of approximately 16 Hz for the natural frequency and 10 dB for the mobility peak amplitude. The piezoelectric capacitance had demonstrated discrepancies from 10 to 27%, in the experimental results. Finally, the experimental uncertainty propagation had demonstrated, when the piezoelectric shunt damping technique is employed, an overall average value of the peak attenuation of 6.25 dB, representing an effectiveness loss of approximately 32%, with a huge variability (standard deviation of 2.1 dB). Considering the frequency range of operation from 190 to 210 Hz, an attenuation of 2.2 dB was achieved in average, in an independent way from the mechanical structure resonant natural frequency.
Scinocca, Francisco
,
Nabarrete, Airton
,
Santos, Fábio Lúcio
Engineering Structures
, vol. 323
Show abstract
Hide abstract © 2024 Elsevier LtdStructural members, such as stiffeners, are crucial in aeronautical structures, providing essential dynamic stiffness. However, variability introduced by manufacturing and assembly processes, as well as material inconsistencies, can lead to uncertainties in structural performance. It is crucial to incorporate these uncertainties into structural analysis to ensure reliable design. This paper utilizes the Stochastic Finite Element Method (SFEM) to address uncertainties in typical structural members used in aeronautics. The Perturbation Technique, based on Taylor series expansions, was employed to model uncertainties in aircraft stiffeners. The study focuses on natural frequencies and modal analysis to evaluate the impact of uncertainties on beams with hat and Z sections, commonly used as stiffeners in aircraft panels. These stiffeners were modeled using the Timoshenko beam theory, and sensitivity analysis was performed to identify key contributors to variability. The perturbation parameter was validated through Monte Carlo simulations. Sensitivity analysis, employing gradient-based methods, identified significant factors affecting variability in natural frequencies. A different perturbation parameter was necessary based on the stiffener's geometry: thickness variations required a perturbation parameter on the order of 10−3, whereas dimensions changes in the flange and height required parameters on the order of 10−2. These results underscore the importance of choosing appropriate perturbation magnitudes to avoid inaccuracies in the deterministic frequency response. Once a perturbation parameter is established, it can be applied to similar regions, ensuring the robustness of the SFEM methodology in analyzing the dynamic response of aeronautical structural reinforcements.
Moreira, Guilherme
,
Pereira, Alexandre
,
Nabarrete, Airton
,
Gomes, Willer
Anais Da Academia Brasileira De Ciencias
, vol. 96
Show abstract
Hide abstract © 2024, Academia Brasileira de Ciencias. All rights reserved.The transmission gearbox of military helicopters, such as the H225M, experiences intense dynamic loads, leading to the detachment of ferromagnetic particles, often due to wear or fatigue. This poses safety risks, as excessive particle detachment demands stringent maintenance. To address this, the study applies machine learning algorithms to predict particle detachment using data from the Flight Data Recorder and Health and Usage Monitoring System. The approach aims to mitigate operational challenges faced by the Brazilian H225M fleet while considering aviation safety criteria and the pre-processing needs for an effective machine learning application.
Nabarrete, Airton
Mathematics in Engineering Science and Aerospace
, vol. 15
(3)
, pp. 727-741
Show abstract
Hide abstract © CSP - Cambridge, UK; I&S - Florida, USA, 2024In this work, the influence of magneto-rheological fluid embedded on journal bearings in the dynamic behavior of rotors is considered. The modified Reynolds equations for Bingham viscoplastic materials are used for calculation of the nonlinear hydrodynamic forces. Flexible rotors are modeled by the finite element method. The static weight of the rotor, unbalance and bearing hydrodynamic forces are included in the equations of motion. Non-linear hydrodynamic forces calculation depends on the relative positions of the journal bearings. The dynamic system response is computed by the Newmark method modified to obtain the calculation of the differential displacements and velocities for each time step. By incorporating the Newton-Raphson method the necessary corrections are included in the equations of motion. Time and frequency responses are presented for two of the case studies. The sudden elevation in oscillation magnitudes due to the oil whip phenomenon is not observed in the run-up test after the application of electromagnetic induction on the MR fluid. Furthermore, the controlled variation in the viscosity of the MR fluid causes significant changes in the bearing movements, as demonstrated by the orbit graphs.
Machado, Raphaela Carvalho
,
Ribeiro, Maurício Aparecido
,
Varanis, Marcus Vinicius Monteiro
,
Nabarrete, Airton
,
Balthazar, José Manoel
Journal of Physics Conference Series
, vol. 2647
(16)
Show abstract
Hide abstract © Published under licence by IOP Publishing Ltd.This research performs a nonlinear analysis of a typical section airfoil limited to two degrees of freedom emphasizing the evaluation of the effects of a quartic structural stiffness on dynamic responses. Analytical studies are presented based on a simulated model. First, the influence of the quartic term of nonlinear structural stiffness in spring moment is evaluated. Then, phase portraits are presented as a function of freestream velocity, and a time domain decomposition of time histories is performed to identify the limit cycle frequency. Additionally, it maps the region of limit cycle oscillations (LCOs). Furthermore, the aim of this work is to characterize the nonlinear aeroelastic response.
Nabarrete, Airton
,
Nabarrete, Jorge Luis
,
Balthazar, J. M.
Springer Proceedings in Physics
, vol. 301
, pp. 187-197
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd. 2024.The vibration energy collectors based on piezoelectric resonators are promising elements for energizing remotely located systems. However, differences between the resonant frequency of these traditional harvesters and the vibration frequency can drastically decrease the collected energy and make them ineffective. Appropriate mathematical models, different analyses, and optimization techniques to tune the resonant frequency of piezoelectric collectors have been researched. In this study, the model of an inverted vertical cantilever beam with a piezoelectric patch and a tip mass is used for energy harvesting. The beam is subjected to base excitations that can induce large lateral displacements of the tip, and consequently large deformation for the piezoelectric patch. Applying the homotopy analysis method (HAM) to the coupled electromechanical governing equations of motion, novel analytical solutions of the transverse displacement of the cantilever beam, its amplitude and phase as well as the output voltage obtained from the piezoelectric patch are derived. The analytical solutions are derived for the transversal displacements of the beam, even if it presents a varying cross-sectional area. The analytical solution considers the nonlinear behavior characteristics emphasizing the capabilities of a first-order approximation of HAM to present highly accurate closed-form solutions. The accuracy of this approximation of HAM is confirmed by comparison to numerical integration methods.
Nabarrete, Airton
Journal of Vibration Engineering and Technologies
, vol. 11
(2)
, pp. 391-401
Show abstract
Hide abstract © 2020, Krishtel eMaging Solutions Private Limited.Background: The quasi-3D finite element model includes the smart actuation on a three-layer sandwich plate with laminated composite face-sheets. In the model, the face-sheets are represented as Reissner-Mindlin plates and the core is modeled as a three-dimensional continuum. Purpose: This representation allows accurate modeling for a wide range of core types. In this model, the electrical constitutive relations of piezoelectric layers are included in the formulation of the face-sheets. In previous publications, this quasi-3D finite element formulation has demonstrated some advantages in comparison with solid finite element models. The aspect ratio of three-dimensional elements can make it rather inconvenient to use on very thin faces-sheets, which makes the number of degrees of freedom very high. Methods: Analytical through-thickness integration of the energy expressions is used to reduce the three-dimensional problem to two dimensions for the evaluation of mass and stiffness matrices. In the same way, the analytical integration of the electrical voltages work applied to the piezoelectric layers produces the piezoelectric actuation force vector. Result: This research assesses the accuracy of the proposed model for dynamic responses of sandwich plates using a broad range of core-to-face-sheet stiffness ratio. Conclusions: The numerical results show that deflections promoted by the voltage applied to piezoelectric layers of the sandwich plate are very small, even if the core is very flexible. The results also indicate that the core flexibility strongly affects the natural frequencies of the higher bending modes.
Portela, Renan Miranda
,
Schäfer, Bastian
,
Kärger, Luise
,
de Faria, Alfredo Rocha
,
Montesano, John
Composites Part A Applied Science and Manufacturing
, vol. 200
Show abstract
Hide abstract © 2025 The Author(s)Assessing the bending response of infiltrated reinforcement fabrics is crucial in wet compression molding (WCM) as it affects macroscopic wrinkling. Binder-stabilized fabrics may be used in WCM to improve handleability and reduce defects, necessitating their characterization. This study examines the bending behavior of an infiltrated binder-stabilized carbon fiber unidirectional non-crimp fabric (UD-NCF), focusing on the effects of viscosity, loading rate, and binder pre-activation. Infiltration reduces bending stiffness compared to dry fabric owing to lubrication and lower tow-stitch friction, while higher loading rates increase bending stiffness for all considered conditions. Moreover, binder pre-activation increases fabric stiffness by enhancing tow-stitch cohesion and friction. As the first investigation on infiltrated binder-stabilized UD-NCF bending, this work advances understanding of the complex bending response.
da Silva, Fernando Carlos Magalhães Carneiro
,
de Faria, Alfredo Rocha
International Journal of Advanced Manufacturing Technology
, vol. 141
(3-4)
, pp. 2307-2315
Show abstract
Hide abstract © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2025.A device apparatus was designed and built to enable the testing of sheet metal undergoing cyclic forward and reverse tension–compression loads under plastic deformation, while preventing the specimen from buckling. This test allows the identification of parameters for the characterization of the material according to advanced hardening models, that are of utmost interest to the automotive industry, for accurate representation of the physical phenomena occurring during mechanical forming, which enables for tighter manufacturing tolerances. The test specimens were manufactured from steel sheets made of materials BH220 and DP600, with thicknesses of 0.65 mm and 1.00 mm respectively. For each specimen tested, three tension–compression cycles were performed, at a strain rate of 0.5 mm/min. The maximum displacements were 0.6 mm in tension and 0.6 mm in compression. A fork configuration was used in which the device has four main plate blocks to transmit the longitudinal displacement of the machine to the sheet metal and to restrict the plane transverse displacement. The results show that the device is capable of creating the cyclic stress–strain curve of which accurate parameters of Yoshida-Uemori model can be extracted.
da Silva, Rodrigo Metzger
,
Rego, Ronnie Rodrigo
,
de Faria, Alfredo Rocha
Journal of Sound and Vibration
, vol. 595
Show abstract
Hide abstract © 2024Identifying the occurrence of gear contact fatigue failure as early as possible is essential for condition-based maintenance (CBM). Vibration signals can be used to identify gear contact fatigue. However, the use of vibration signals can be challenging due to its complexity, compounded by lower levels of vibration during the initial stages of contact fatigue. The present study details a new algorithm that integrates stand-alone features to correlate the vibrational signal with early failure occurrence. The study aim is to identify the failure in the early stages, before reaching the ISO 6336–5 stopping criterion of 4 % damaged area. A damage induction on the flank of helical gears is applied to simulate and characterize the failure occurrence. Damping characteristics with impact evaluation, Kurtosis analysis and the monitoring of the Gear Meshing Frequency are applied to characterize the failure signature. This strategy stands out by the integration of these stand-alone features and their behavior. The algorithm's capacity is verified through durability tests, promoting the natural evolution of this failure mode. Results show a success rate of above 80 % at identifying the failure presence before the stopping criterion limit.
de Faria, Alfredo R.
,
Baier-Saip, Jürgen A.
,
de Lima, André S.
Composite Structures
, vol. 353
Show abstract
Hide abstract © 2024 Elsevier LtdA composite beam finite element is designed to capture through-thickness effects, specifically normal stress and strain and transverse shear, in the context of geometrically nonlinear analyses. The starting point for the formulation is a similar element already proposed for linear analyzes based on a global–local superposition approach, where local functions are defined in each layer of the laminate, and global functions are defined along the thickness. The consistency of the kinematic hypotheses is guaranteed by imposing the continuity equations of displacements through the thickness, the force balance equations along the thickness, directly or indirectly, by imposing the continuity of transverse stresses, and by applying the boundary conditions on the lower and upper surfaces of the elements. In the context of nonlinear analyzes, the imposition of continuity of displacements is straightforward. However, the continuity of the transverse stresses needs to be carefully imposed, as the relevant stresses are the second order Piola-Kirchhoff stresses and the strains are the Green-Lagrange strains, consistent with the total Lagrangian approach used. The constitutive equations are written in incremental form and a detailed analysis is conducted to ensure that the stresses and strains involved are physically consistent across the different reference frames employed. In order to assess the accuracy of the numerical model implemented, a unique semi-analytical technique is developed to obtain the response of asymmetrical laminated beams under compression.
Baier-Saip, J. A.
,
Baier, P. A.
,
de Faria, A. R.
,
Baier, H.
Applied Mathematical Modelling
, vol. 134
, pp. 349-391
Show abstract
Hide abstract © 2024 Elsevier Inc.The present manuscript delineates the derivation of strong solutions for the linear elasticity problem in a two dimensional rectangular beam. The materials under consideration can exhibit either isotropic or orthotropic properties. Additionally, the analysis is not restricted to slender beams because the ratio between the length and the height of the beam can be arbitrary. The boundary conditions fall into the Dirichlet category, implying that both horizontal and vertical displacements are specified on all four surfaces. The sole requirement is that these surface displacements are continuous functions, although they may not necessarily be smooth. Since the displacements at the surfaces can be arbitrary, there is no need to consider approximations, such as those concerning local (small) boundaries in slender beams. Nonetheless, it is demonstrated that an equivalent principle to the Saint-Venant principle exists for pure displacement boundary conditions. The partial differential equations are solved through the separation of variables method, leading to the identification of two solution types, encompassing both cosine and sine Fourier series. Particular emphasis is placed on evaluating the convergence of these solutions. For two distinct and general examples, it is confirmed that the solutions indeed exist.
Guimarães, Guilherme Fernandes
,
de Faria, Alfredo Rocha
,
Rego, Ronnie Rodrigo
Procedia CIRP
, vol. 123
, pp. 316-321
Show abstract
Hide abstract © 2024 The Authors. Published by Elsevier B.V.Additive Manufacturing (AM) is vital for industrial innovation, offering high potential for groundbreaking solutions. However, its successful implementation still depends on overcoming several challenges. Particularly, the assessment of surface integrity in AM-generated components, and its degradation when subjected to contact stresses presents an ongoing endeavor. Within this context, the current work delves into the study of the surface integrity of 20MnCr5 case-hardened samples manufactured through laser powder bed fusion (L-PBF), as well as delves into the investigation of surface failure progression when the samples are subjected to cyclic contact stresses. This study encompasses the analysis of residual stresses, hardness, and roughness of specimens manufactured through both additive and conventional production routes. The study's findings show that it is feasible to attain analogous surface quality when proper finishing is applied to L-PBF samples. Although, despite the comparable surface quality, the contact fatigue performance was significative lower on the AM sample when compared to the conventionally manufactured. Additionally, additive manufacturing brings up new challenges to performance by presenting a heterogeneous stress distribution and sub-superficial porosity. In conclusion, to attain a desirable surface integrity for additive manufactured parts, further research should not only focus on improving the process parametrization but should also developing finishing routes especially oriented to additive manufacturing, considering therefore how the interaction between the manufacturing processes will evolve into a desirable surface integrity state.
Fernandes Guimarães, Guilherme
,
Rocha de Faria, Alfredo
,
Rego, Ronnie Rodrigo
,
D'Oliveira, André Luiz Rocha
Finite Elements in Analysis and Design
, vol. 223
Show abstract
Hide abstract © 2023 Elsevier B.V.The current study proposes a shot peening model which enables the residual stress interaction with grinding, a typical combination for gear finishing. The effect of the interaction on the stress state development was addressed by comparing the residual stress state from a standalone shot peening procedure, against the residual stress state arising from a manufacturing route where the interaction of shot peening and grinding takes place. In the interaction model, the grinding procedure generates a pre-loaded condition on the material, modifying the internal strain system of the gear tooth. This pre-loaded system, when disturbed by shot peening, reaches a new internal strain equilibrium. In the interaction model, a 24% less compressive stress state was attained when compared with the standalone shot peening process. A significant shift in the depth and magnitude of the peak compressive stress was also observed. On account of the numerical study of the processes’ interaction, the developed model substantially contributed to understanding the residual stress formation during manufacturing chains.
de Faria, Alfredo Rocha
,
Arakaki, Francisco Kioshi
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 45
(5)
Show abstract
Hide abstract © 2023, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.This work employs a micromechanical theory and kinematic relationships to describe the displacement field in individual unidirectional composite plies. The technique relies on an incremental approach where the misalignment angle of fibers is the main variable in the analysis. Upon convergence at a certain loading level, stresses and strains are evaluated in the fibers and matrix using micromechanics, and a specific failure criterion is applied. The Ramberg–Osgood relations are used to correct degraded mechanical properties of the resin in the nonlinear regime. The use of a 2D finite element model with a 3° initial misalignment angle of fibers, showed a good approach to complement the problem solution. The Hashin-Rotem failure criterion and experimental data obtained by Matsuo (Compos Part A: Appl Sci Manuf, 93:117-125, 2017) are used to validate the technique. It is observed that the numerical and experimental results obtained correlate well.
Baier-Saip, J. A.
,
Baier, P. A.
,
de Faria, A. R.
,
Baier, H.
European Journal of Mechanics A Solids
, vol. 98
Show abstract
Hide abstract © 2022 Elsevier Masson SASDue to the unique characteristics of composite materials, the study of composite beams is far more complex than the study of homogeneous beams. The finite element method has proven to be a powerful approach to analyze composites subjected to the most distinctive situations. In the present work, two element solutions using cubic polynomials are considered: with continuous stresses and with discontinuous stresses along the transverse direction. Both converge to the analytical solution as the number of elements increase, i.e. with a finer mesh. Besides satisfying the boundary conditions at the surfaces and interfaces, the first solution gives better outcomes close to the center of the beam. On the other hand, the second solution gives better outcomes close to the borders of the beam, but it has a larger number of nodal parameters. The results are compared to a zig-zag element solution which has a number of nodal parameters independent of the number of layers. An element based on the Reissner mixed variational theorem is also included for additional comparisons. It is concluded that the cubic polynomials used to expand the cross section functions, must be different in each layer in order to achieve a reasonable agreement between the analytical and the calculated transverse normal stress.
Rade, Domingos A.
,
Dos Santos, Luciano J.Pedrote
,
Pomilio, Jose A.
,
Da Silva, Roberto G.Annes
,
Ribeiro, Carlos Henrique C.
,
De Faria, Alfredo Rocha
,
Villani, Emilia
2023 IEEE International Conference on Electrical Systems for Aircraft Railway Ship Propulsion and Road Vehicles and International Transportation Electrification Conference Esars Itec 2023
Show abstract
Hide abstract © 2023 IEEE.The paper describes the constitution of the Engineering Research Center for the Aerial Mobility of the Future (ERC-AMF) having ITA as the host institution, Embraer as the industrial partner, and researchers from the University of São Paulo and the University of Campinas. The objective of the ERC-AMF is the realization of R&D to contribute to overcoming challenges to the shaping of aerial mobility in the upcoming decades. These challenges arise from the necessity of reducing pollutant and noise emissions, and the need for increased efficiency of manufacturing processes, besides the trend of introducing in the market novel aircraft adapted for operation in urban environments and short-range travels. Five research areas are focused on the first operation phase of the Center: Machine Control for Electric Propulsion; Aeropropulsion Integration in Electric Aircraft; Methods for Decision Making in Autonomous Systems; Advanced Design for Metallic Additive Manufacturing; and Intelligent Aircraft Final Assembly. Each line will be developed by researchers from partner universities and engineers from Embraer. It is expected that the Center will contribute to the appropriation, by the Brazilian aeronautical industry, of scientific and technological knowledge generated, and, as a result, increase its preparedness to face challenges that shall be overcome in the process of shaping the aerial mobility of the upcoming decades.
de Faria, Alfredo R.
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(11)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.This two-paper series proposes a unified theory that gives rise to a family of quasi-3D composite elements. The first paper presents the element formulation and its basic capabilities: the ability to capture transverse normal (σz) and shear (τyz, τxz) stresses, suitability for thermoelastic analyses and compliance to both displacements and transverse stress continuity requirements. These capabilities are inherent to the element since a global–local superposition approach is devised that, from inception, guarantees that equilibrium equations, continuity consistency and boundary conditions are fully met. A simple validation analysis was conducted in part I that initially pointed to a very promising direction with high numerical efficiency of the element. This second paper investigates the element numerical performance under different scenarios: use of three- and four-node parent elements, degree of global interpolation functions, adequacy of different local interpolation functions (F0, F1, G0, G1, H0, H1) and consideration of a more practical configuration of a reinforced panel consisting of multiple laminates. Through-the-thickness displacements, strains and stresses are obtained and shown to be of reasonable accuracy. Results are compared against a highly refined mesh of 3D brick elements implemented in a commercial software that provide a benchmark for the elements capabilities.
de Faria, Alfredo R.
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(11)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.In a series of two papers, a unified formulation for new plate composite elements is proposed that captures through-the-thickness effects, specifically normal and transverse shear stresses and strains. Thermal effects are also considered, including thermal effects through-the-thickness. This first paper is devoted to the fundamentals of the proposed unified formulation. The elements proposed are displacement based and the number of degrees of freedom is kept as small as possible, all of them possessing clear physical meaning. The elements are built using local functions defined at each layer and global functions defined along the thickness. The consistency of the kinematic assumptions is guaranteed through the imposition of displacement continuity along the thickness direction, transverse stress continuity and boundary conditions at the bottom and top surfaces of the elements. The formulations are developed for either isotropic or orthotropic materials. The formulations shall prove substantially more efficient than those based on solid elements traditionally used to capture normal transverse stresses. In the sequel, a second paper presents a variety of numerical results obtained using the proposed formulation and discusses its capabilities and potential.
Baier-Saip, Jürgen A.
,
Baier, Pablo A.
,
de Faria, Alfredo R.
,
de Lima, André S.
,
Baier, Herbert
Acta Mechanica
, vol. 233
(7)
, pp. 2561-2593
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to Springer-Verlag GmbH Austria, part of Springer Nature.Composite materials present challenging gaps to be studied due to their unique characteristics. The finite element method has been used to analyze composite materials subjected to the most distinctive situations. In the present work, the advantages of three element solutions studied previously are combined to develop a fourth element solution. First, decreasing the degree of the polynomials representing the axial displacement at the bottom and at the top surfaces circumvents shear locking in beams. Second, including the homogeneous solution ensures the continuity of the displacements between elements, but in this case the determination of the stiffness matrix requires a huge amount of computational time. However, it is shown that only modifications close to the original block diagonal matrix need to be considered, since far from the diagonal the contribution of the homogeneous solution is negligible. Additionally, a procedure is described to calculate a more accurate value for the stress σz.
Baier-Saip, J. A.
,
Baier, P. A.
,
de Faria, A. R.
,
de Lima, A. S.
,
Baier, H.
European Journal of Mechanics A Solids
, vol. 94
Show abstract
Hide abstract © 2022 Elsevier Masson SASThe use of composite materials in several sectors has been gaining distinction in recent years. However, due to their high costs, as well as unique characteristics, they present challenging gaps to be studied. The finite element method has been used as a way to analyze composite materials subjected to the most distinctive situations. Three element solutions are compared, which can be applied to composite beams. The accuracy of the outcomes does not improve with higher degree polynomials, but the inclusion of the homogeneous solution to solve a system of differential equations results in a better outcome when considering the normal strains. Special attention is paid to the continuity of the displacements between adjacent elements. Finally, it is explained why the calculated axial normal stress looks much better than the transverse normal stress.
Faria, José J.R.
,
Fonseca, Luiz G.A.
,
de Faria, Alfredo R.
,
Cantisano, Artur
,
Cunha, Thiago N.
,
Jahed, Hamid
,
Montesano, John
Engineering Failure Analysis
, vol. 134
Show abstract
Hide abstract © 2021The determination of the fatigue behavior at a component level usually requires dedicated test rigs and an expressive amount of time. The hours spent on such machinery are expensive; therefore, solutions to reduce experimentation time are most welcomed. In this context, this investigation aims at developing a procedure for rapid determination of the fatigue strength of crankshafts by means of a thermographic methodology. The use of infrared cameras for fatigue strength analysis was first assessed in standard dog-bone specimens. Crankshafts were then tested in an in-house fatigue test rig using the conventional staircase method and the thermographic method. Sample batches with different manufacturing parameters were produced and tested to assess the robustness of the proposed alternative technique. Results of the dog-bone test campaign revealed a good correlation between fatigue strength estimates obtained with the conventional Wöhler curve and the thermographic methodology. Finally, the thermographic technique also delivered results in close agreement with the staircase method for all crankshaft batches. The proposed procedure was found to be a viable, rapid alternative to conventional fatigue test programs, with potential application for complex structural components such as crankshafts, among others.
de Faria, Alfredo R.
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 5
, pp. 3600-3615
Show abstract
Hide abstract © (2022) by International Council of Aeronautical Sciences (ICAS) All rights reserved.This work employs a micromechanical theory and kinematic relationships to describe the displacement field in individual unidirectional composite plies. The technique relies on an incremental approach where the misalignment angle of fibers is the main variable in the analysis. Upon convergence at a certain loading level, stresses and strains are evaluated in the fibers and matrix using micromechanics, and a specific failure criterion is applied. The Ramberg-Osgood relations are used to correct degraded mechanical properties of the resin in the nonlinear regime. The Hashin-Rotem failure criterion and experimental data obtained in the literature are used to validate the technique. It is observed that the numerical and experimental results obtained correlate well.
de Paula, Adson Agrico
,
Batista, Vinicius Santana
AIAA Aviation Forum and Ascend 2025
Show abstract
Hide abstract © 2025, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.This study investigates the feasibility of hybrid-electric propulsion for regional aircraft operating in Brazil, using real-world data from Azul Conecta, a subsidiary of Azul Brazilian Airlines. The analysis supports the company’s decision to acquire retrofit hybridization kits from Ampaire by providing technical, operational, and sustainability assessments tailored to its route network. A validated performance model of the Cessna Grand Caravan EX was integrated into the FAST-OAD-CS23HE framework to simulate different mission lengths and hybridization levels. To properly capture the economic impact of environmental gains, this work introduces the Sustainable Direct Operating Cost (DOCSA), a novel metric that accounts for monetized carbon credits in the total cost evaluation. Under this framework, propulsion alternatives are assessed not only by their raw DOC, but also by their effective cost after environmental externalities are internalized. For example, at a 500-nm mission with a 450-kWhybrid configuration, the conventional DOC is reduced by approximately 1.2%, while the SA-DOC shows a reduction of 11.9% when carbon credit revenues are considered. The use of Sustainable Aviation Fuel (SAF) demonstrated the highest decarbonization potential, achieving up to 71% CO2 reduction without any payload penalty. The findings contribute to both strategic fleet planning and the development of public policies to incentivize low-emission aviation through carbon market integration.
de Moura, Éder Alves
,
Nepomuceno, Leonardo Murilo
,
de Paula, Adson Agrico
,
da Silva, Roberto Gil Annes
,
Góes, Luiz Carlos Sandoval
AIAA Aviation Forum and Ascend 2024
Show abstract
Hide abstract © 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.This work proposes an assessment of the delta wing sweep variation of a Generic Future Fighter in the conceptual design phase. Combat aircraft have critical control and therefore the stability analysis of these configurations is compared. Little variation in stability was observed between the 5 different configurations. This indicates that other requirements may become more relevant when designing a fighter aircraft, such as stealth and performance. Thus, this work aims to evaluate the impact of wing sweep on the longitudinal stability of fighter aircraft, considering five different sweep angles: 45°, 47°, 50°, 55°, and 60°. To conduct this analysis, a numerical evaluation, using the Vortex Lattice Method (VLM), wind tunnel results and parameter identification data from past work will be used to obtain the aerodynamic data for each configuration. The aerodynamic data will then be used in a time-domain flight simulation model to analyze the longitudinal stability of the aircraft.
de Moura, Éder Alves
,
Murilo Nepomuceno, Leonardo
,
de Paula, Adson Agrico
,
Annes da Silva, Roberto Gil
,
Sandoval Góes, Luiz Carlos
AIAA Aviation Forum and Ascend 2024
Show abstract
Hide abstract © 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.The upward variation in altitude implies a decrease in air density. This phenomenon induces modifications in the aerodynamic forces and moments exerted on an aircraft, especially in combat aircraft. Such alterations have profound implications on the stability and controllability of the aircraft, thereby necessitating the implementation of distinct control strategies contingent upon the altitude. Conventional control systems, which are typically calibrated for a pre-defined set of environmental conditions, may not exhibit optimal performance throughout the entire range of operational altitudes encompassed within the flight envelope. This research work analyzes the Generic Future Fighter (GFF) subscale model and has as its central proposition the use of Linear Matrix Inequalities (LMIs) in the design of a Stability Enhancement System (SAS) for the aircraft, the in order to guarantee stability and maintain performance at different operating altitudes. The results obtained from the simulation showed that the open-loop response presents significant variations in the dynamic behavior of the aircraft with changes in altitude. Using LMIs, the designed controller effectively adjusted the feedback gain matrix, ensuring performance under different flight conditions, and the closed-loop response demonstrated that the control system maintained a similar operating condition regardless of altitude.
Ferreira, Daniel Oliveira
,
de Paula, Adson Agrico
,
Sêcco, Ney Rafael
,
da Silva, Ricardo Galdino
AIAA Aviation Forum and Ascend 2024
Show abstract
Hide abstract © 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.This manuscript discusses the impacts of two factors on the results of a non-viscous CFD simulation of a combat aircraft: mesh refinement and the leading-edge sweep angle. Unlike viscous simulations, the non-viscous simulation of a delta wing with a rounded leading edge has a unique characteristic where mesh refinement consistently alters the flow topology, making mesh independence analysis ambiguous. To investigate this phenomenon further, the Generic Future Fighter, an aircraft initially devised by Linköping University and further studied in conjunction with Instituto Tecnológico de Aeronáutica, was used to validate this issue through aerodynamic coefficients obtained from wind tunnel tests from another work. Subsequently, using the mesh that yielded the most accurate results, the leading-edge sweep angle was varied while keeping the rest of the aircraft and other wing geometric parameters constant. The results of the first phase confirmed that mesh refinement progressively delays the separation of the leading-edge vortex. The results of the second phase were inconclusive, highlighting several points that require further investigation. The manuscript also presents a discussion on the highly nonlinear interaction between the canard vortex and the wing vortex, as well as the effect of the mesh on these interactions, an aspect lacking in recent studies which typically consider only a single lifting surface.
DE MOURA, Éder A.
,
Góes, Luiz Carlos S.
,
DA SILVA, Roberto Gil A.
,
DE PAULA, Adson A.
Anais Da Academia Brasileira De Ciencias
, vol. 96
(1)
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Hide abstract © 2024, Academia Brasileira de Ciencias. All rights reserved.Multirotors Aerial Vehicles are special class of Unmanned Aerial Vehicles with many practical applications. The growing demand for this class of aircraft requires tools that speed up their development. Simulated environments have gained increasing importance, as they facilitate testing and prototyping solutions, where virtual environments allow real-time interaction with simulated models, with similar behavior to real systems. More recently, the use of Augmented Reality has allowed an increasing experience of immersion and integration between the virtual world and a real scenario. This work proposes the use of Augmented Reality technology and a simulated model of a multirotor to create an interactive flight environment, aiming to improve the user experience in the analysis of simulated models. For this purpose, a smartphone was adopted as a hardware platform, a game engine is used as a basis for the development of the Augmented Reality application, that represents a numerical simulation of the flight dynamics and the control system of a multirotor, and a game controller is adopted for user interaction. The resulting system demonstrates that Augmented Reality is a viable technology that can be used to increase the possibilities of evaluating simulated systems.
Ferreira, Paulo Henrique
,
Moura, Rodrigo Costa
,
de Paula, Adson Agrico
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
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Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Thicker blunt trailing edge airfoils are extensively employed in many applications, especially in wind turbines. Their structural properties, such as strength section and area moment of inertia, and aerodynamic characteristics, such as higher curve slope and maximum lift coefficient, are particularly specials to design a blade that operates under varying cyclic loads and speeds, which establish dynamic conditions of creep loading, and fatigue stress. The main disadvantages are the higher drag and an intense and broadband noise, caused by the vortex shedding downstream. Many improvements have been achieved using passive flow controls to mitigate those problems, but there is still wide design space for better solutions. In this sense, the aim of this study is to investigate the potential of waviness applied on truncated trailing edge of thick airfoils as a possible efficient flow control mechanism. For this purpose, experiments in wind tunnel is carried out in order to understand the effects of different wavy geometries on truncated airfoil. A NACA 0020 airfoil is selected as a baseline profile, truncated at 15% from the trailing edge, and three configurations of waviness are tested: A = 0.11c, λ = 0.40c; A = 0.03c, λ = 0.40c; and A = 0.03c, λ = 0.11c. The phenomena is evaluated measuring forces in a wind tunnel at a Reynolds numbers of 200,000, and applying a technique of oil flow visualization. Main results shows that the wavy model presents much higher values of aerodynamic efficiency for lower angles of attack up to α = 5º. Besides that, another wavy configuration overcame the efficiency of the smooth truncated model for almost all pre and pos-stall regions. For low angles, a possible explanation is the break of vortex shedding coherence spanwise in the base, while for higher angles waviness allows to avoid flow separation over the surface.
Ferreira, Paulo Henrique
,
Moura, Rodrigo Costa
,
de Paula, Adson Agrico
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Recently, waviness applied on leading edge of airfoils has been extensively researched. As a biomimetic solution, the also called tubercle has brought up many insights on passive flow control mechanisms and inspired other studies. Therefore, the present study aims to investigate the potential of waviness now applied on the trailing edge of airfoils. For this purpose, experimental tests in wind tunnel is carried out in order to understand the effects of different wavy geometries on the flow. A NACA 0020 airfoil is selected as a baseline profile and three configurations of waviness are tested: A = 0.11c, λ = 0.40c; A = 0.03c, λ = 0.40c; and A = 0.03c, λ = 0.11c. The phenomena are evaluated measuring forces at a single Reynolds numbers of 250,000, and correlating it with a flow topology analysis provided by an oil flow visualization technique. Main results show that the wavy model with parameters A = 0.11c, λ = 0.40c presents the best aerodynamic efficiency, with similar lift values compared to the baseline profile, but with reduced drag coefficients, also briefly delaying stall separation. Flow visualization shows that this case has larger regions of attached flow.
Gómez-Marín, Ana M.
,
Domke, Katrin F.
Current Opinion in Electrochemistry
, vol. 51
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Hide abstract © 2025 The Author(s)At the heart of electrocatalyst design and development lies the concept of active sites that are usually identified as those sites for adsorption where the conversion of interest occurs. However, electrochemical interfaces are complex systems where the exact structure and dynamics of interfacial species during a reaction greatly depend on the local reactive microenvironment, including co-adsorbates and solvent molecules, that may include structural transformations upon adsorption, the charge-transfer dynamics, and/or the x,y charge-induced electric field distribution. We review the concept of active sites in electrocatalysis within these lines in light of recent studies that point out the necessity to expand the still widely spread idea of quasi-static atomic-scale sites toward the picture of a dynamically reactive microenvironment: the active site can extend over several tens on nanometers due to surface structural transformations during the reaction, includes interdependent components such as electrode and electrolyte as well as target reactant geometric and electronic structures, and often spontaneously rearranges during the electrocatalytic reaction. Thus, to define optimal reactions conditions, the reactive microenvironment as a whole needs to be considered.
Koverga, Andrey A.
,
Gómez-Marín, Ana M.
,
Flórez, Elizabeth
,
Ticianelli, Edson A.
Applied Surface Science
, vol. 631
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Hide abstract © 2023 Elsevier B.V.The interaction of single Fe, Co, Ni, and Cu atoms with polar terminations of orthorhombic Mo2C(0 0 1) surface has been investigated at low surface coverage by using density functional theory. Calculations indicate high stability of all considered adsorbates, regardless the surface termination. The presence of a single foreign atom has a localized impact on the properties of the surface, causing charge redistribution in the adsorbate/surface interface. As the result lowering of the work function is observed for both Mo2C(0 0 1) terminations. Another effect is shifting the position of d-band center further away from the Fermi level for surface Mo atoms of metal-terminated carbide, while no changes are seen for carbon's near-Fermi level electronic states in the case of C-terminated modified surface. Results demonstrate a short-range effect on the stability of atomic hydrogen caused by the foreign adatom on both terminations. Specifically, the observed adsorption energy weakening would entail an enhancement in the catalytic activity of Mo2C toward hydrogen evolution reaction according to the Sabatier principle. Results evidence that molybdenum carbide modified by cobalt and iron is expected to be more active toward hydrogen evolution reaction than Mo2C modified by nickel and copper or than unmodified carbide.
Fernández-Vidal, Julia
,
Gómez-Marín, Ana M.
,
Jones, Leanne A.H.
,
Yen, Chih Han
,
Veal, Tim D.
,
Dhanak, Vinod R.
,
Hu, Chi Chang
,
Hardwick, Laurence J.
Journal of Physical Chemistry C
, vol. 126
(29)
, pp. 12074-12081
Show abstract
Hide abstract © 2022 American Chemical Society. All rights reserved.Shell-isolated nanoparticles (SHINs) with a 37 nm gold core and an 11 nm tin dioxide (SnO2) coating exhibited long-life Raman enhancement for 3 months and a wide pH stability of pH 2-13 in comparison with conventional SiO2-coated SHINs. Herein, Au-SnO2is demonstrated as a more durable SHIN for use in the technique Shell-Isolated Nanoparticles for Enhanced Raman Spectroscopy (SHINERS).
Koverga, Andrey A.
,
Gómez-Marín, Ana M.
,
Flórez, Elizabeth
Journal of Physical Chemistry C
, vol. 126
(24)
, pp. 10167-10180
Show abstract
Hide abstract © 2022 American Chemical Society. All rights reserved.Theoretical insights have been gained into nickel adatom interaction with model platinum basal planes, and evolution of their fundamental properties with growing nickel surface coverage has been analyzed. Calculations have been performed using density functional theory with the Perdew-Burke-Ernzerhof exchange correlation functional and dipole corrections. The presence of a single Ni atom appreciably affects the Pt surface, lowering the work function and shifting the d-band center position away from the Fermi level of Pt atoms in contact with Ni. At increasing coverage, Ni bonding strength with Pt increases and plain structures are formed on all considered surfaces, although the initial tendencies, seen for the Pt fundamental properties upon Ni adsorption, do not change. Compared to reported experimental data, results suggest that lowering of the work function, φ, of Pt(111) upon Ni adsorption may facilitate charge transfer through the electric double layer, improving the rate of the hydrogen evolution reaction in alkaline media on Ni-modified Pt(111) surfaces. Hence, this rate-promoting effect would be expected to be lower for Pt(110) and (100) because of the lower impact of Ni adatoms on φ for these two surfaces. Results of the present study improve the current understanding of adatoms' electronic effects on the substrate and contribute to the scientific basis for the systematic design and development of Pt-based catalysts.
Ferreira, Bruna T.
,
Monteiro, João
,
Borille, Anderson
,
Leite, Marco
,
Ribeiro, Inês
International Journal of Advanced Manufacturing Technology
, vol. 141
(3-4)
, pp. 2027-2062
Show abstract
Hide abstract © The Author(s) 2025.The reuse of powder in laser powder bed fusion offers a promising approach to optimizing material usage, reducing costs, and improving sustainability. However, its application in the aeronautical sector presents significant challenges due to strict certification requirements, process reliability concerns, and the need to maintain mechanical integrity over multiple reuse cycles. This study conducts a comprehensive and global analysis of powder reuse, considering its mechanical, economic, and environmental impacts. The methodology includes powder characterization, mechanical testing, cost modelling, and environmental life-cycle assessment, providing a holistic understanding of powder degradation and its implications. Results confirm that successive reuse cycles lead to minor changes in powder morphology and an increase in oxygen content, yet mechanical properties remain within acceptable limits, with a slight improvement in tensile strength. Economically, powder reuse significantly reduces costs, with a 33% decrease observed after a single reuse cycle and further reductions in subsequent cycles. Environmentally, the life-cycle assessment highlights substantial benefits, including a dramatic reduction in material waste, energy consumption, and carbon footprint, reinforcing the sustainability advantages of controlled powder reuse. These findings validate the feasibility of powder reuse in industrial-scale additive manufacturing. The study highlights the importance of implementing standardized reuse protocols to ensure consistency in mechanical properties, minimize variations in powder characteristics, and maintain process stability over multiple reuse cycles. Additionally, it underscores the need for further research into long-term powder recycling strategies, including controlled rejuvenation methods, advanced monitoring techniques, and predictive models for powder degradation. By optimizing reuse practices, industries can maximize cost savings, enhance material sustainability, and significantly reduce the environmental impact of additive manufacturing processes, reinforcing the viability of AM as a competitive and responsible manufacturing approach.
Ferreira, Bruna
,
Brandão, Felipe
,
Borille, Anderson
,
Gonçalves, Afonso
,
Leite, Marco
,
Ribeiro, Inês
Progress in Additive Manufacturing
, vol. 10
(11)
, pp. 10371-10393
Show abstract
Hide abstract © The Author(s) 2025.Additive manufacturing is nowadays an alternative to traditional manufacturing in the aeronautical sector due to its potential for weight reduction. This research work was developed with data and case studies from an aircraft manufacturer and presents a holistic evaluation of the potential of additive manufacturing regarding, not only technical performance but also cost reduction and environmental sustainability including the use phase of an aircraft. The findings demonstrate that AM can significantly lower life-cycle costs for components with high criticality, achieving up to a 39% reduction compared to traditional manufacturing, even for parts with simple design requirements. This analysis underscores the importance of incorporating post-processing considerations, which account for 13% of the life cycle cost, into both economic and environmental models to ensure informed decision-making. Finally, this study also highlights the importance of optimizing printing strategies as different orientations can influence manufacturing costs.
Tozi, Luiz Vitor
,
Tomita, Jesuino Takachi
,
Borille, Anderson Vicente
Rapid Prototyping Journal
, vol. 31
(9)
, pp. 1879-1892
Show abstract
Hide abstract © 2025 Emerald Publishing LimitedPurpose – This paper aims to assess the feasibility of using additive manufacturing (AM) to produce a gas-turbine’s fuel swirler, thereby validating its suitability for this fabrication process. This study involves a statistical comparison of the AM process with other manufacturing methods, utilizing a multi-criteria decision-making approach to determine the most favorable method for the component. This study also includes the manufacturing of the component and an evolution of the quality control results to ascertain the component’s compliance with required standards. Design/methodology/approach – To compare the different fabrication methods, this paper uses the analytic hierarchy process to compare AM with alternative manufacturing processes, generating different scenarios for comparison. In addition, two samples of the component were additively manufactured to assess their suitability for application in a small gas turbine. Findings – The results indicate that AM was identified as eligible and adequate process for producing the fuel swirler in most scenarios. This study includes the results of a nondestructive quality control process and provides a comprehensive discussion aiming to optimize the component’s quality. These results support the potential for scaling up the production of this component and identifying other components that may benefit from AM. Originality/value – This research contributes to the advancement of technical knowledge regarding the application of an innovative manufacturing method for jet engine components. It aims to enhance manufacturing capabilities for different thermal machine parts while reducing design costs.
Tozi, Luiz Vitor
,
Vidal, João
,
Tomita, Jesuino Takachi
,
Borille, Anderson Vicente
,
Bringuenti, Cleverson
,
Roma, Alexandre
,
Oliveira, Henrique Rodrigues
International Journal of Gas Turbine Propulsion and Power Systems
, vol. 15
(4)
, pp. 42-49
Show abstract
Hide abstract ©2024 Luiz Vitor Tozi, João Vidal, Jesuino Takachi Tomita, Anderson Vicente Borille, Cleverson Bringuenti, Alexandre Roma, Henrique Rodrigues Oliveira.The industry and the academy are continuously developing new technologies and approaches regarding the gas turbine manufacturing. Logically, sectors of turbomachinery and aerospace engineering are deeply focused on applying newer and even unconventional manufacturing process, aiming on cost reduction, reduced lead times and efficiency. In addition, it is conspicuous that metal additive manufacturing (AM) technologies can provide interesting possibilities for companies seeking to innovate and perfect existing components, with respect to reach better buy-to-fly ratios. In this paper, the authors developed a proposal for additively manufacturing a fuel swirler and evaluated in detail its process of fabrication in order to compare the results with the characteristic of a conventionally manufactured swirler. Furthermore, a dedicated review of the state-of-the-art related to the AM of fuel swirlers were realized to evaluate the relevance of this topic to conclude if the use of AM to fabricate this component can favor the aerospace industry.
Guimarães, Guilherme
,
Robatto, Lucas
,
Rego, Ronnie
,
Faria, Alfredo
,
Borille, Anderson
,
Mascheroni, Jose
VDI Berichte
(2422)
, pp. 1845-1858
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Hide abstract © 2023 The Authors.Market movement towards sustainability and electromobility impose new demands on the gear Industry in terms of materials, design and manufacturing. In this context, laser powder bed fusion (L-PBF) has been under the spotlight for being one of the most promising technologies in additive manufacturing (AM), allowing the designer to think beyond traditional constraints. On the other hand, anisotropic properties, distortions, and heterogeneous residual stress may lead to excessive stress states during finishing processes. For carburizing materials, such as 20MnCr5, the mechanisms leading to residual stress and distortions go beyond the temperature gradient mechanism (TGM) and incorporate significant microstructural changes due to phase transformation. The combination of these phenomena with the gear manufacturing chain places a significant challenge to the gear industry. Therefore, this study investigates the potential and challenges of manufacturing 20MnCr5 gears through L-PBF with focus on the surface integrity evolution along the manufacturing chain. The study addresses the processability of the material and investigates the surface integrity of the gears through the manufacturing chain. The composition of thermal and microstructural phenomena simultaneously occurring during print generates heterogeneous residual stress along the gear orientation. Contrary to the literature, the stress relief did not equalize the residual stress entirely. Therefore, the heterogeneous residual stress distribution observed in the as-built condition propagated through the entire chain. Even after three manufacturing operations, the pattern of residual stress after printing directly influenced the final residual stress state.
Robatto, Lucas
,
Rego, Ronnie
,
Righetti, Victor
,
Thim, Gilmar
,
Borille, Anderson
International Journal of Precision Engineering and Manufacturing Green Technology
, vol. 9
(2)
, pp. 473-484
Show abstract
Hide abstract © 2021, Korean Society for Precision Engineering.Powder metallurgy represents an alternative to increase sustainability in the manufacturing of automotive gears, but its potential is hindered by a certain lack of knowledge on surface integrity properties that can impair the gear performance. This study explores the effects of the microstructural differences induced by this chain on the residual stress heterogeneity state of gears. X-ray diffraction methods of macro residual stress mapping and line profile analysis were applied for measurements of gear teeth after subsequent steps of the powder metallurgy and the conventional wrought steel chains. The powder metallurgy chain induced more pronounced heterogeneities than the conventional manufacturing, characterized by non-uniform residual stress distributions along the lead and the involute profiles of gear flanks. These non-uniformities observed after carburizing were traced back to the previous steps, surface densification, sintering and compaction. The residual stress distribution patterns of these steps were compatible with the plasticity dynamics of each manufacturing process. Such surface integrity heterogeneities result in a residual stress gradient along the gears functional surface, exposing particular regions to be more susceptible to fatigue effects.
Robatto, Lucas
,
Rego, Ronnie
,
Mascheroni, Jose
,
Kretzer, Arthur
,
Criscuolo, Izabel
,
Borille, Anderson
Procedia CIRP
, vol. 108
(C)
, pp. 873-878
Show abstract
Hide abstract © 2022 The Authors.The evolution of residual stress (RS) induced by laser powder bed fusion (L-PBF) along post-processing steps of automotive carburizing steels is a topic still underexplored by the scientific community. In this study, L-PBF specimens of 20MnCr5 steel produced with different build orientations were subjected to the same stress relief, milling and carburizing steps. RS and the diffractogram full width of half maximum (FWHM) depth profiles obtained through X-ray diffraction were compared along the manufacturing chains. It was shown that the previous manufacturing steps influence the final RS state, from L-PBF to carburizing.
Carvalho, Eduardo de Oliveira
,
da Silva, André Fernando de Castro
,
Moura, Rodrigo Costa
AIAA Science and Technology Forum and Exposition AIAA Scitech Forum 2025
Show abstract
Hide abstract © 2025, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Adaptive refinement methods can help speed up expensive simulations by reducing the amount of user-dependent processes during mesh generation. One of the most crucial steps in these methods is identifying regions requiring spatial resolution interventions. One of the most straightforward ways of doing this is using featured-based indicators. Because of their general simplistic nature, they may be inefficient in detecting problematic elements under specific numerical circumstances. The current work seeks to analyze these indicators in the context of spectral/hp discretization using continuous Galerkin. We categorized the indicators into three groups: jump, spectral, and error-based. The first two had their performance tested, while the last was employed as a reference. We analyzed them using multiple one-dimensional and one two-dimensional tests to verify how different feature-based indicators perform in distinct numerical circumstances. To measure their performance, we analyze their capability to decrease discretization error when guiding a sequence of p-adaptation cycles. The indicator that performed most consistently well was based on the maximum derivative jump.
da Silva Tuan, Ana Flávia
,
Malatesta, Vinicius
,
Silva, André Fernando de Castro da
,
Jamme, Stéphane
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 46
(12)
Show abstract
Hide abstract © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2024.This study focuses on 2D RANS (Reynolds Averaged Navier-Stokes) simulations using Spalart-Allmaras and k- ω SST turbulence models for a supersonic air inlet featuring two different passive control systems: an air bleed system in the external ramp of the inlet and a two-dimensional bump. The supersonic inlet serving to capture and decelerate the high-speed incoming flows is aerodynamically indispensable to an airbreathing supersonic aircraft. Sometimes, depending on the conditions of the entry flow, the shock wave boundary layer interaction (SWBLI) can lead to inlet unstart if not controlled, due to thickened boundary layer. To verify the impact of the passive control systems, the inlet was tested at freestream Mach number of 2.0 and 2.03 as the geometry is very sensitive to Mach number change. Results indicate that the air bleed system is more effective for Mach 2.0 and reduces the bubble size of approximately 80.0%. In the case of the two-dimensional bump, it was noticed that the bump should be placed after the impinging shock on the geometry. Even though the bubble size does not reduce as much as for the air bleed system, for the two-dimensional bump, the SWBLI is weakened.
Moura, R. C.
,
Fernandes, L. D.
,
da Silva, A. F.C.
,
Sherwin, S. J.
Computer Methods in Applied Mechanics and Engineering
, vol. 427
Show abstract
Hide abstract © 2024 Elsevier B.V.We present a new linear eigensolution analysis technique that provides superior estimates of dissipation distribution in wavenumber space for the continuous Galerkin (CG) method. The technique builds upon traditional dispersion–diffusion analyses that have been applied to spectral/hp element methods, but in particular is an improvement upon the non-modal eigenanalysis approach proposed by Fernandez et al. (2019). The present technique takes into account the indirect effects that dispersion may have on dissipation, as recently discussed by Moura et al. (2022), in order to better represent dissipation itself. Also, a concept used by the dynamic mode decomposition (DMD) community is invoked to weight the relative contribution of the multiple diffusion curves that stem from temporal eigenanalysis. This allows for obtaining a single dissipation profile in wavenumber space, so that the proposed technique is named joint-mode analysis. Although the non-modal approach also provides a single diffusion curve, the joint-mode dissipation curve is shown to correlate significantly better with the energy spectrum of Burgers’ turbulence at large and intermediate scales, which is particularly relevant for implicit large-eddy simulation (LES). The proposed technique is readily extensible to other spectral/hp element methods.
Moura, R. C.
,
Fernandes, L. D.
,
da Silva, A. F.C.
,
Sherwin, S. J.
Journal of Computational Physics
, vol. 505
Show abstract
Hide abstract © 2024 Elsevier Inc.We present a new linear eigensolution analysis technique that provides superior estimates of dissipation distribution in wavenumber space for the discontinuous Galerkin (DG) method. The technique builds upon traditional dispersion-diffusion analyses that have been applied to spectral/hp element methods, but in particular is an improvement upon the non-modal eigenanalysis approach proposed by Fernandez et al. in [1]. The present technique takes into account the indirect effects that dispersion may have on dissipation, as recently discussed by Moura et al. in [2], in order to better represent dissipation itself. Also, a concept often used with dynamic mode decomposition (DMD) techniques is invoked to weight the relative contribution of the multiple diffusion curves that stem from temporal eigenanalysis. This allows for obtaining a single dissipation profile in wavenumber space, so that the proposed technique is named joint-mode analysis. Although the non-modal approach also provides a single diffusion curve, the joint-mode dissipation curve is shown to correlate significantly better with the energy spectrum of Burgers' turbulence at large and intermediate scales, which is particularly relevant for implicit large-eddy simulation (LES). The proposed technique is readily extensible to other spectral/hp element methods.
Sano, Alex
,
Cavalieri, André V.G.
,
Da Silva, André F.C.
,
Wolf, William R.
Journal of Fluid Mechanics
, vol. 966
Show abstract
Hide abstract © The Author(s), 2023. Published by Cambridge University Press.We present the results of direct numerical simulations of a NACA 0012 airfoil, with Mach number 0.3 and angle of attack of, examining the dynamics of the flow with increasing Reynolds numbers. Two-dimensional simulation results are obtained with chord-based Reynolds numbers in the range, where each simulation uses the last time step of the previous one as a starting point, to capture the evolution of dynamics as a function of. The development of the pressure fluctuations with time shows a transition from periodic to quasi-periodic attractor for, leading to the emergence of secondary tones in the wall and acoustic field pressure spectra, different from peaks related to the fundamental frequency and the respective harmonics; a second, incommensurate frequency appears, leading to several secondary tones with frequency, with and integers. Further increase of the Reynolds number leads to the emergence of a tertiary frequency, indicating a route to chaos of the Ruelle-Takens-Newhouse type. Such a mechanism is related to the ladder-type characteristic structure of the tones, indicating that dynamic systems theory is an important tool for understanding airfoil tonal noise.
de Oliveira Carvalho, Eduardo
,
Moura, Rodrigo Costa
,
de Castro da Silva, André Fernando
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.When solving differential equations, one must often use spatial discretization. However, this process introduces errors that are mesh dependent. Thus, improving solution quality while saving computational resources requires adequate spatial resolution. One way of doing so is to treat this issue as an optimization problem that targets the reduction of discretization error. The current work presents an approach to mesh optimization using r-adaptation and the adjoint method for one-dimensional steady equations. The two equations selected to display this methodology are the heat equation with a forcing term and the viscous burgers equation. The discretization method is a second-order finite differences scheme. The results present a substantial reduction in discretization error when the optimized meshes are employed.
Carvalho, Eduardo de Oliveira
,
Moura, Rodrigo Costa
,
da Silva, André Fernando de Castro
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Up to this day, the Computational Fluid Dynamics (CFD) field struggles to generate accurate and computationally viable turbulent flow simulations for aeronautical problems. The absence of a proper spatial resolution reduces the accuracy of simulations and may lead to nonphysical results and numerical instabilities. This problem may be addressed by increasing the number of degrees of freedom in the simulation. Since this also leads to higher computational costs, this process must be performed parsimoniously and focus on where it is the most efficient. However, the process of identification and refinement of those regions can be far from trivial. The current work is an initial step to investigate the performance of adaptation drivers that can be used to make industrial simulations more viable. The drivers are based on a jump indicator for high-order spectral/hp schemes. It takes the difference between averaged values on overlapping borders of two different elements as a measurement of error. The chosen adaptation method is a p-adaptation framework that increases the polynomial order of 10% of the mesh elements. The governing equations employed in the study are the two-dimensional Navier-Stokes equations, and the simulated test case is one of a tilted flat plate.
Moura, R. C.
,
Fernandes, L. D.
,
Silva, A. F.C.
,
Mengaldo, G.
,
Sherwin, S. J.
Journal of Computational Physics
, vol. 471
Show abstract
Hide abstract © 2022 Elsevier Inc.In recent years, different dispersion-diffusion (eigen)analyses have been developed and used to assess various spectral element methods (SEMs) with regards to accuracy and stability, both of which are very important aspects for under-resolved computations of transitional and turbulent flows. Not surprisingly, eigenanalysis has been used recurrently to probe the inner-workings of SEM-based implicit LES approaches, where numerical dissipation acts alone in lieu of a subgrid model. In this study we present and discuss an intriguing linear mechanism that causes energy transfer across Fourier modes as seen in the energy spectrum of SEM computations. Despite its linear nature, this mechanism has not been considered in eigenanalyses so far, possibly due to its connection to the often overlooked multiple eigencurves feature of periodic eigenanalysis. As we unveil the mechanism in the simplified context of linear advection, we point out how its effects might take place in actual turbulence simulations. In particular, we highlight how taking it into account in eigenanalysis can improve dissipation estimates in wavenumber space, potentially allowing for a superior correlation between dissipation estimates and energy spectra measured in SEM-based eddy-resolving turbulence computations.
Reghin, Rafael S.
,
Silva, Thiago B.O.
,
de Sousa, Rodrigo Sorbilli C.
,
Araújo, Tiago B.
,
da Silva, André F.C.
AIAA Science and Technology Forum and Exposition AIAA Scitech Forum 2022
Show abstract
Hide abstract © 2022, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.An aircraft flying under icing conditions tends to accumulate ice on aerodynamic surfaces which deteriorates aircraft performance and may affect safety. Recent work obtained, via 3D-scanning, high-fidelity characterization of ice shapes generated in the NASA-CRM model swept wing in the NASA IRT icing wind tunnel. These shapes are highly three-dimensional and in order to better understand and isolate the effects of the three-dimensional parameters, various simplified shapes were built and tested in aerodynamic wind tunnels to compare the results with the high-fidelity representation. Even with this geometrical break-down, the aerodynamic phenomena that takes place in the highly swept wing of the NASA-CRM model are complex. The present work takes a step backwards in the complexity level, evaluating the threedimensional shapes effect on NACA 23012 airfoil, to provide basis for a better understanding of the NASA-CRM icing tests. The effects of horn ice shapes with different spanwise gaps sizes and orientations were evaluated by testing artificial ice shapes on the leading edge of a NACA 23012 airfoil under low-Reynolds-number conditions. The lift, drag, pitching moment and pressure distribution were measured for the clean airfoil and six ice shapes built. The aerodynamic performance and PIV measurements for each of these geometries are compared with its extruded 2D counterpart and clean airfoil configuration. The results regarding the size of the gaps in the ice shapes, showed that the increase in the gap widths directly improved airfoil performance. The PIV flow fields helped identify flow reattachment downstream the horn bubble for ice shapes with gaps. The surface oil visualization for the oriented ice shapes helped understand certain patterns and influence of the cross flow past the horn.
Silva, Thiago B.O.
,
Reghin, Rafael S.
,
de Sousa, Rodrigo S.C.
,
da Silva, André F.C.
,
Araújo, Tiago B.
,
Silva, Roberto G.A.
AIAA Science and Technology Forum and Exposition AIAA Scitech Forum 2022
Show abstract
Hide abstract © 2022, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.It is well-known that ice accretion can adversely impact the aerodynamic performance of airfoils and wings. In this work, we conducted an experimental investigation on the impact of different ice shapes on the flow around airfoils. The NACA 23012 and the GLC-305 airfoils were tested at a low-reynolds wind tunnel, which included forces, moments and surface pressure were evaluated, and Particle Image Velocimetry (PIV) was used for flow field measurement. The studied ice type was a simulated single horn based on the glaze ice accreted on airfoil leading edge, with different heights and chord position. The parametric approach was applied in order to vary the ice geometric characteristics. Evaluation was performed with the ice shape extruded throughout the entire span of the airfoil, and the objective of this research was to provide a flowfield-physics perspective on the flow with different ice geometries and its effect on the overall aerodynamic performance of the airfoil under low Reynolds conditions.
Moura, Rodrigo C.
,
Cassinelli, Andrea
,
da Silva, André F.C.
,
Burman, Erik
,
Sherwin, Spencer J.
Computer Methods in Applied Mechanics and Engineering
, vol. 388
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Hide abstract © 2021 Elsevier B.V.One of the strengths of the discontinuous Galerkin (DG) method has been its balance between accuracy and robustness, which stems from DG's intrinsic (upwind) dissipation being biased towards high frequencies/wavenumbers. This is particularly useful in high Reynolds-number flow simulations where limitations on mesh resolution typically lead to potentially unstable under-resolved scales. In continuous Galerkin (CG) discretisations, similar properties are achievable through the addition of artificial diffusion such as spectral vanishing viscosity (SVV). However although SVV is recognised as very useful in CG-based high-fidelity turbulence simulations, this approach has been observed to be sub-optimal when compared to DG at intermediate polynomials orders (P≈3). In this paper we explore an alternative stabilisation approach through the introduction of a continuous interior penalty on the gradient discontinuity at elemental boundaries, which we refer to as a gradient jump penalisation (GJP). Analogous to DG methods, this introduces a penalisation at the elemental interfaces as opposed to the interior element stabilisation of SVV. Detailed eigenanalysis of the GJP approach shows its potential as equivalent (sometimes superior) to DG dissipation and hence superior to previous SVV approaches. Through eigenanalysis, a judicious choice of GJP's P-dependent scaling parameter is made and found to be consistent with previous a-priori error analysis. The favourable properties of the GJP stabilisation approach are also supported by turbulent flow simulations of the incompressible Navier–Stokes equation, as we achieve higher quality flow solutions at P=3 using GJP, whereas SVV performs marginally worse at P=5 with twice as many degrees of freedom in total.
Do Amaral, Filipe R.
,
Nogueira, Petrônio A.S.
,
Maia, Igor A.
,
Cavalieri, André V.G.
,
Jordan, Peter
Journal of Fluid Mechanics
, vol. 1022
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Hide abstract © 2025 The Author(s).We study the hydrodynamic and acoustic fields of turbulent jets issuing from nozzles modified by the addition of cylindrical tabs on the inner surface, one diameter upstream of the exit. The tabs are designed to promote significant growth of steady streaks in the nozzle turbulent boundary layer. A baseline smooth nozzle is also studied for comparison. Acoustic measurements are made using an azimuthal array for Mach numbers in the range 0.4 0.9. The tabs are found to reduce the emitted sound levels by up to 3 dB/St. In terms of overall sound pressure levels, reductions of up to 3 dB are observed at all measured polar angles in the range 20° 90°. Time-resolved particle image velocimetry experiments are conducted to measure the three components of velocity for a series of cross-stream planes at 0.7. A Floquet-based Fourier decomposition is applied for the azimuthally periodic flow field, and spectral proper orthogonal decomposition is then employed to extract coherent structures. Comparison of the structures obtained for nozzles with and without tabs shows an enhancement of the streaky structures by the tabs and a damping of Kelvin-Helmholtz wavepackets. A linear model based on the one-way Navier-Stokes equations is employed to explore the underlying amplification mechanisms and how these are impacted by the tabs. The model reproduces the growth-attenuation mechanism observed in the data, showing that the changes in the mean flow induced by the streaks work to reduce the amplification of the noise-generating coherent structures associated with linear spatial growth mechanisms.
Oberleithner, Kilian
,
Cavalieri, André
,
Kitsios, Vassili
Theoretical and Computational Fluid Dynamics
, vol. 39
(5)
Blanco, Diego C.P.
,
Faúndez Alarcón, José M.
,
Cavalieri, André V.G.
,
Hanifi, Ardeshir
,
Henningson, Dan S.
Journal of Fluid Mechanics
, vol. 1018
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Hide abstract © The Author(s), 2025. Published by Cambridge University Press.This work investigates the receptivity mechanisms of a NACA0008 airfoil to a level of free-stream turbulence (FST) through a direct numerical simulation (DNS) and an associated linearised simulation on the same mesh. By comparing velocity perturbation fields between the two simulations, the study reveals that the streaky structures that degenerate into turbulent spots are predominantly influenced by nonlinear convective terms, rather than the linear amplification of inflow perturbations around the laminar base flow. A power spectral analysis shows differences in the energy distribution between the DNS and linearised simulation, with the DNS containing more energy at higher wavenumbers, for structures located near the airfoil's leading edge. Representative wavenumbers are identified through modal analysis, revealing a dynamics dominated by streak-like structures. The study employs the Nek5000 numerical solver to distinguish between linear and nonlinear receptivity mechanisms over the NACA0008 airfoil, highlighting their respective contributions to the amplification of perturbations inside the boundary layer. In the high FST case studied, it is observed that the energy of the incoming turbulence is continuously transferred into the boundary layer along the length of the wing. The nonlinear interactions generate streaks with higher spanwise wavenumbers compared with those observed in purely linearised simulations. These thinner streaks align with the spanwise scales identified as susceptible to secondary instabilities. Finally, the procedures presented here generalise the workflow of previous works, allowing for the assessment of receptivity for simulations with arbitrary mesh geometries.
Sterza, Rafael L.
,
Souza, Leandro F.
,
Mendonca, Marcio T.
,
Brandi, Analice C.
,
Cavalieri, André V.G.
Physical Review Fluids
, vol. 10
(8)
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Hide abstract ©2025 American Physical SocietyThis study investigates the two- and three-dimensional convective and absolute instability characteristics of planar viscoelastic jet flows using the Oldroyd-B and Giesekus models. Analyzing instability in different types of flows is fundamental for understanding their behavior in various natural and industrial applications. Convective instability refers to disturbances that propagate and grow downstream, while absolute instability involves disturbances that grow over time regardless of their position in the flow. Understanding these phenomena can help optimize industrial processes and predict complex flow behaviors, for example. Results indicate that concerning convective instability, the Giesekus model exhibits a larger unstable region compared to the Oldroyd-B and Newtonian models. On the other hand, the Oldroyd-B model is more susceptible to absolute instability than the Giesekus model. Notably, in the Giesekus model, the mobility parameter αG significantly influences the occurrence of absolute instability, which only occurs for small values of αG, for which the fluid tends to the Oldroyd-B behavior. For the tested parameters, only low values of αG (close to the Oldroyd-B model, which corresponds to αG = 0) led to the emergence of absolute instability, while larger values did not. These observations apply to both two-dimensional and three-dimensional disturbances.
Mancinelli, Matteo
,
Audiffred, Diego Bonkowski de la Sierra
,
Martini Rodrigues da Silva, Eduardo
,
Jordan, Peter
,
Cavalieri, André
,
Lebedev, Anton
Journal of Fluid Mechanics
, vol. 1017
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Hide abstract © The Author(s), 2025. Published by Cambridge University Press.This paper presents an experimental application of reactive control to jet installation noise based on destructive interference. The work is motivated by the success of previous studies in applying this control approach to mixing layers (Sasaki et al. Theor. 2018b Comput. Fluid Dyn. 32, 765-788), boundary layers (Brito et al. 2021 Exp. Fluids 62, 1-13; Audiffred et al. 2023 Phys. Rev. Fluids 8, 073902), flow over a backward-facing step (Martini et al. 2022 J. Fluid Mech. 937, A19) and, more recently, to turbulent jets (Maia et al. 2021 Phys. Rev. Fluids 6, 123901; Maia et al. 2022 Phys. Rev. Fluids 7, 033903; Audiffred et al. 2024b J. Fluid Mech. 994, A15). We exploit the fact that jet-surface interaction noise is underpinned by wavepackets that can be modelled in a linear framework and develop a linear control strategy where piezoelectric actuators situated at the edge of a scattering surface are driven in real time by sensor measurements in the near field of the jet, the objective being to reduce noise radiated in the acoustic field. The control mechanism involves imposition of an anti-dipole at the trailing edge to cancel the scattering dipole that arises due to an incident wavepacket perturbation. We explore two different control strategies: (i) the inverse feed-forward approach, where causality is imposed by truncating the control kernel, and (ii) the Wiener-Hopf approach, where causality is optimally enforced in building the control kernel. We show that the Wiener-Hopf approach has better performance than that obtained using the truncated inverse feed-forward kernel. We also explore different positions of the near-field sensors and show that control performance is better for sensors installed for streamwise positions downstream in the jet plume, where the signature of hydrodynamic wavepacket is better captured by the sensors. Broadband noise reductions of up to 50 % are achieved.
Yuan, Zhenyang
,
Alva, Elías
,
de Araújo, Tiago B.
,
Cavalieri, André V.G.
,
Hanifi, Ardeshir
Journal of Fluid Mechanics
, vol. 1015
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Hide abstract © The Author(s), 2025. Published by Cambridge University Press. This is an Open Access article,In a combined experimental and numerical effort, we investigate the generation and reduction of airfoil tonal noise. The means of noise control are streak generators in the form of cylindrical roughness elements. These elements are placed periodically along the span of the airfoil at the mid-chord streamwise position. Experiments are performed for a wide range of Reynolds numbers and angles of attack in a companion work (Alva et al., AIAA Aviation Forum, 2023). In the present work, we concentrate on numerical investigations for a further investigation of selected cases. We have performed wall-resolved large-eddy simulations for a NACA 0012 airfoil at zero angle of attack and Mach 0.3. Two Reynolds numbers (0.8 × 105 and 1.0 × 105) have been investigated, showing acoustic results consistent with experiments at the same Reynolds but lower Mach numbers. Roughness elements attenuate tones in the acoustic field and, for the higher Reynolds number, suppress them. Through Fourier decomposition and spectral proper orthogonal decomposition analysis of streamwise velocity data, dominating structures have been identified. Further, the coupling between the structures generated by the surface roughness and the instability modes (Kelvin–Helmholtz) of the shear layer has been identified through stability analysis, suggesting stabilisation mechanisms by which the sound generation by the airfoil is reduced by the roughness elements.
Maia, Igor A.
,
Cavalieri, André
Journal of Fluid Mechanics
, vol. 1014
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Hide abstract © The Author(s), 2025. Published by Cambridge University Press.We explore a reduced-order model (ROM) of plane Couette flow with a view to performing near-wall turbulence control. The ROM is derived through Galerkin projections of the incompressible Navier–Stokes system onto a basis of controllability modes. Such ROMs were found to reproduce key aspects of turbulence dynamics in Couette flow with only a few hundred degrees of freedom, and here we use them to devise a control strategy. We consider a ROM with an extra forcing term whose structure is given by a combination of eigenfunctions of a linear viscous diffusion equation, optimised in order to minimise the total fluctuation energy. The optimisation is performed at Reynolds numbers Re = 1000, 2000, 3000, and produces a novel control mechanism wherein the optimal forcing leads the flow to laminarisation in all cases. The forcing acts by reducing the shear in a large portion of the channel, hindering the main energy input mechanism. The forced flow possesses a new laminar solution which is linearly stable at Re = 1000 and unstable at higher Re, but whose transient growth of streaky structures is substantially lower than that of laminar Couette flow, leading the flow to full laminarisation when the forcing is removed. Forcings optimised in the ROM are subsequently applied in direct numerical simulations (DNS). The same control mechanisms are observed in the DNS, where laminarisation is also achieved. We show that the ROMs provide an effective framework to design turbulence control strategies, despite the high degree of truncation, which opens up interesting possibilities for turbulence control.
Fava, T. C.L.
,
Cavalieri, A. V.G.
Journal of the Acoustical Society of America
, vol. 158
(1)
, pp. 557-574
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Hide abstract © 2025 Acoustical Society of America.This study explores the use of parabolized stability equations (PSEs) for predicting sound propagation in ducts, a novel application in computational duct acoustics. The PSE, formulated in a general duct-fitted coordinate system, was validated against several test cases, including uniform flow, axial temperature gradients, and laminar/turbulent flows, demonstrating close agreement with existing literature. This paper highlights limitations of the PSE, particularly when the local Helmholtz number decreases, potentially causing mode cutoff, and suggests remedies for mitigating phase and amplitude errors. The efficiency of the PSE is further demonstrated through a comparison with linearized Euler equations for forward fan noise propagation in a turbofan inlet, showing 75.8% reduced computational time and 98.2% reduced memory usage. These computational advantages become more significant as problem size increases, with the PSE outperforming traditional finite element and parabolic approximation methods, especially in cases involving viscous shear flow effects. This makes the PSE particularly well-suited for applications such as boundary layer shielding and liner-boundary layer interactions. The study provides a promising avenue for future acoustic research and practical engineering applications, emphasizing the efficiency and accuracy of PSE in complex duct acoustics.
Prinja, Robin
,
Martini, Eduardo
,
Jordan, Peter
,
Towne, Aaron
,
Cavalieri, André V.G.
Theoretical and Computational Fluid Dynamics
, vol. 39
(1)
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Hide abstract © The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature 2024.This work aims to provide a more complete understanding of the resonance mechanisms that occur in turbulent jets at high subsonic Mach number, as shown by Towne et al. (J. Fluid Mech., vol. 825, 2017, pp. 1113-1152). Resonance was suggested by that study to exist between upstream- and downstream-travelling guided waves. Five possible resonance mechanisms were postulated, each involving different families of guided waves that reflect in the nozzle exit plane and at a number of downstream turning points. However, that study did not identify which of the five resonance mechanisms underpin the observed spectral peaks. In this work, the waves underpinning resonance are identified via a biorthogonal projection of Large Eddy Simulation data on eigenbases provided by a locally parallel linear stability analysis. Two of the five scenarios postulated by Towne et al. are thus confirmed to exist in the turbulent jet. The reflection-coefficients in the nozzle exit and turning-point planes are, furthermore, identified. Such information is required as input for simplified resonance-modelling strategies such as developed in Jordan et al. (J. Fluid Mech., vol. 853, 2018, pp. 333-358) for jet-edge resonance, and in Mancinelli et al. (Exp. Fluids, vol. 60, 2019, pp. 1-9) for supersonic screech.
Alva, Elías
,
Yuan, Zhenyang
,
Hanifi, Ardeshir
,
Henningson, Dan
,
Kleine, Vitor G.
,
Cavalieri, André V.G.
AIAA Aviation Forum and Ascend 2025
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Hide abstract © 2025 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.The Actuator Line Method (ALM) is a technique that replaces the detailed airfoil geometry with distributed body forces to predict the flow field. ALM has been widely employed for simulating rotating blade wakes due to its flexibility and accuracy in the far field. In this study, the applicability of ALM for unsteady aerodynamics and acoustic field prediction is evaluated. The case study considered is the harmonic transverse oscillation of a thin airfoil in uniform flow. The ALM body forces are distributed over a few grid points following a Gaussian function, with a range of smearing ratio of ε/c (smearing parameter over the chord length) between 0.4 and 1. These forces are computed using thin airfoil theory with the Prandtl-Glauert correction for compressible regime. Based on these computations, the compressible Navier-Stokes equations are numerically solved, yielding the velocity and pressure fields. ALM lift results are validated against unsteady aerodynamic theory in the subsonic regime. Moreover, results demonstrate an acoustic field consistent with a dipole distribution and a spectrum exhibiting a frequency corresponding to the plunging motion. Furthermore, the acoustic results are validated through an acoustic analogy approach, involving the prediction of the acoustic field via Green’s function. The prediction of the acoustic far-field using ALM is expected to significantly reduce the computational cost of compressible simulations applied to propeller and wind turbine aeroacoustics.
Nogueira, Petrônio A.S.
,
Cavalieri, André V.G.
,
Martini, Eduardo
,
Towne, Aaron
,
Jordan, Peter
,
Edgington-Mitchell, Daniel
Journal of Fluid Mechanics
, vol. 999
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Hide abstract © The Author(s), 2024.Guided-jet waves have been shown to close resonance loops in a myriad of problems such as screech and impingement tones in jets. These discrete, upstream-travelling waves have long been identified in linear-stability models of jet flows, but in this work they are instead considered in the context of an acoustic-scattering problem. It is shown that the guided-jet mode results from total internal reflection and transmission of acoustic waves, arising from the shear layer behaving like a duct with some given wall impedance. After total reflection, only discrete streamwise wavenumbers may be supported by the flow, with these wavenumbers dictated by the fact that the standing wave formed inside of the jet must fit between the two shear layers. Close to the sonic line, the transmission of this mode to the outside is maximum, leading to a net-energy flux directed upstream, which dictates the direction of propagation of this mode, providing a clear connection to the better understood soft-duct mode (Towne et al., J. Fluid Mech., vol. 825, 2017, pp. 1113-1152). The model also indicates that these waves are generated in the core of the flow and can only be efficiently transmitted to the quiescent region under certain conditions, providing an explanation as to why screech is only observed at conditions where the discrete mode is supported by the flow. The present results explain, for the first time, the nature and characteristics of the guided-jet waves.
Audiffred, Diego B.S.
,
Cavalieri, André V.G.
,
Maia, Igor A.
,
Martini, Eduardo
,
Jordan, Peter
Journal of Fluid Mechanics
, vol. 994
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Hide abstract © The Author(s), 2024. Published by Cambridge University Press.We present an experimental study of reactive control of turbulent jets, in which we target axisymmetric coherent structures, known to play a key role in the generation of sound. We first consider a forced jet, in which coherent structures are amplified above background levels, facilitating their detection, estimation and control. We then consider the more challenging case of an unforced jet. The linear control targets coherent structures in the region just downstream of the nozzle exit plane, where linear models are known to be appropriate for description of the lowest-order azimuthal modes of the turbulence. The control law is constructed in frequency space, based on empirically determined transfer functions. And the Wiener–Hopf formalism is used to enforce causality and to provide an optimal controller, as opposed to the sub-optimal control laws provided by simpler wave-cancellation methods. Significant improvements are demonstrated in the control of both forced and unforced jets. In the former case, order-of-magnitude reductions are achieved; and in the latter, turbulence levels are reduced by up to 60 %. The results open new perspectives for the control of turbulent flow at high Reynolds number.
Sirotto, José R.L.N.
,
Cordioli, Julio A.
,
Nogueira, Petrônio A.S.
,
Cavalieri, André V.G.
,
Secchi, Maicon
,
Wolf, William R.
Flow Turbulence and Combustion
, vol. 113
(3)
, pp. 601-621
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Hide abstract © The Author(s), under exclusive licence to Springer Nature B.V. 2023.A comparative study of the acoustic far-field radiation of a subsonic jet near a folded plate with an opening, intended to represent a flapped wing with thrust gate, is presented in this work. Three openings with different widths were used to evaluate experimentally the influence of the gaps in the far-field noise radiation, for two folding angles. Boundary Element Method simulations with a wavepacket model which represents the jet acoustic source are used to calculate the far-field noise. Numerical simulation results are compared with experimental measurements and show similar trends in terms of acoustic radiation. Through parametric simulations, it was also possible to estimate that opening widths greater than one jet diameter do not contribute significantly to reducing the far-field noise. The results show that even the smallest tested openings were able to reduce the far-field noise for the tested positions.
Cura, C.
,
Hanifi, A.
,
Cavalieri, A. V.G.
,
Weiss, J.
Journal of Fluid Mechanics
, vol. 991
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Hide abstract © The Author(s), 2024. Published by Cambridge University Press.The low-frequency modal and non-modal linear dynamics of an incompressible, pressure-gradient-induced turbulent separation bubble (TSB) are investigated, with the objective of studying the mechanism responsible for the low-frequency contraction and expansion (breathing) commonly observed in experimental studies. The configuration of interest is a TSB generated on a flat test surface by a succession of adverse and favourable pressure gradients. The base flow selected for the analysis is the average TSB from the direct numerical simulation of Coleman et al. (J. Fluid Mech., vol. 847, 2018, pp. 28-70). Global mode analysis reveals that the eigenmodes of the linear operator are damped for all frequencies and wavenumbers. Furthermore, the least damped eigenmode appears to occur at zero frequency and low, non-zero spanwise wavenumber when scaled with the separation length. Resolvent analysis is then employed to examine the forced dynamics of the flow. At low frequency, a region of low, non-zero spanwise wavenumber is also discernible, where the receptivity appears to be driven by the identified weakly damped global mode. The corresponding optimal energy gain is shown to have the shape of a first-order, low-pass filter with a cut-off frequency consistent with the low-frequency unsteadiness in TSBs. The results from resolvent analysis are compared to the unsteady experimental database of Le Floc'h et al. (J. Fluid Mech., vol. 902, 2020, A13) in a similar TSB flow. The alignment between the optimal response and the first spectral proper orthogonal decomposition mode computed from the experiments is shown to be close to, while the spanwise wavenumber of the optimal response is consistent with that of the low-frequency breathing motion captured experimentally. This indicates that the fluctuations observed experimentally at low frequency closely match the response computed from resolvent analysis. Based on these results, we propose that the forced dynamics of the flow, driven by the weakly damped global mode, serve as a plausible mechanism for the origin of the low-frequency breathing motion commonly observed in experimental studies of TSBs.
Do Amaral, Filipe R.
,
Cavalieri, André V.G.
Physical Review Fluids
, vol. 9
(7)
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Hide abstract © 2024 American Physical Society.Most of the studies on pressure fluctuations in wall-bounded turbulent flows aim at obtaining statistics as power spectra and scaling laws, especially at the walls. In the present study we study energetic coherent pressure structures of turbulent channel flows, aiming at a characterization of dominant coherent structures throughout the channel. Coherent structures are detected using spectral proper orthogonal decomposition (SPOD) and modeled using resolvent analysis, similarly to related works dealing with velocity fluctuations but this time using pressure fluctuations as the output of interest. The resolvent operator was considered with and without the Cess eddy-viscosity model. Direct numerical simulations (DNSs) of incompressible turbulent channel flows at friction Reynolds numbers of approximately 180 and 550 were employed as databases in this study. Three representative dominant structures emerged from a preliminary spectral analysis: near-wall, large-scale, and spanwise-coherent structures. For frequency-wave number combinations corresponding to these three representative structures, SPOD results show a strong dominance of the leading mode, highlighting low-rank behavior of pressure fluctuations. The leading resolvent mode closely agrees with the first SPOD mode, providing support to studies that showed better performance of resolvent-based estimators when predicting pressure fluctuations compared to velocity fluctuations [Amaral, J. Fluid Mech. 927, A17 (2021)JFLSA70022-112010.1017/jfm.2021.764]. The dominant mechanisms of the analyzed modes are seen to be the generation of quasistreamwise vortices with pressure fluctuations appearing close to vortex centers. A study on the individual contributions of the nonlinear terms (treated as forcing in resolvent analysis) to the pressure output reveals that each forcing component plays a constructive role to the input-output formulation, which also helps understanding the weaker role of forcing "color"in driving pressure fluctuations.
Maia, Igor A.
,
Cavalieri, André V.G.
Theoretical and Computational Fluid Dynamics
, vol. 38
(3)
, pp. 313-330
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Hide abstract © The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature 2024.Abstract: We study generalised quasilinear (GQL) approximations applied to turbulent plane Couette flow. The GQL framework is explored in conjunction with a Galerkin reduced-order model (ROM) recently developed by Cavalieri and Nogueira (Phys Rev Fluids 7:102601, 2022), which considers controllability modes of the linearised Navier–Stokes system as basis functions, representing coherent structures in the flow. The velocity field is decomposed into two groups: one composed by high-controllability modes and the other by low-controllability modes. The former group is solved with the full nonlinear equations, whereas the equations for the latter are linearised. We also consider a new GQL framework wherein the linearised equations for the low-controllability modes are driven by nonlinear interactions of modes in the first group, which are characterised by large-scale coherent structures. It is shown that GQL-ROMs successfully recover the statistics of the full model with relatively high controllability thresholds and sparser nonlinear operators. Driven GQL-ROMs were found to converge more rapidly than standard GQL approximations, providing accurate description of the statistics with a larger number of linearised modes. This indicates that the forcing of linearised flow structures by large-scale coherent structures is an important feature of turbulence dynamics that should be considered in GQL models. The results presented here reveal that further model reductions are attainable with GQL-ROMs, which can be valuable to extend these models to larger Reynolds numbers. Graphical abstract: (Figure presented.)
Faúndez Alarcón, José M.
,
Cavalieri, André V.G.
,
Hanifi, Ardeshir
,
Henningson, Dan S.
Journal of Fluid Mechanics
, vol. 988
Show abstract
Hide abstract © The Author(s), 2024. Published by Cambridge University Press.We study the stability of a zero-pressure gradient boundary layer subjected to free-stream disturbances by means of local stability analysis. The dataset under study corresponds to a direct numerical simulation (DNS) of a flat plate with a sharp leading edge in realistic wind tunnel conditions, with a turbulence level of 3.45 % at the leading edge. We present a method to track the convective evolution of the secondary instabilities of streaks by performing sequential stability calculations following the wave packet, connecting successive unstable eigenfunctions. A scattered nature, in time and space, of secondary instabilities is seen in the stability calculations. These instabilities can be detected before they reach finite amplitude in the DNS, preceding the nucleation of turbulent spots, and whose appearance is well correlated to the transition onset. This represents further evidence regarding the relevance of secondary instabilities of streaks in the bypass transition in realistic flow conditions. Consistent with the spatio-temporal nature of this problem, our approach allows us to integrate directly the local growth rates to obtain the spatial amplification ratio of the individual instabilities, where it is shown that instabilities reaching an -factor in the range [2.5,4] can be directly correlated to more than 65 % of the nucleation events. Interestingly, it is found that high amplification is not only attained by modes with high growth rates, but also by instabilities with sustained low growth rates for a long time.
Kern, J. S.
,
Blanco, D. C.P.
,
Cavalieri, A. V.G.
,
Negi, P. S.
,
Hanifi, A.
,
Henningson, D. S.
Journal of Fluid Mechanics
, vol. 986
Show abstract
Hide abstract © The Author(s), 2024. Published by Cambridge University Press.Thin airfoil dynamic stall at moderate Reynolds numbers is typically linked to the sudden bursting of a small laminar separation bubble close to the leading edge. Given the strong sensitivity of laminar separation bubbles to external disturbances, the onset of dynamic stall on a NACA0009 airfoil section subject to different levels of low-amplitude free stream disturbances is investigated using direct numerical simulations. The flow is practically indistinguishable from clean inflow simulations in the literature for turbulence intensities at the leading edge of. At slightly higher turbulence intensities of, the bursting process is found to be considerably less smooth and strong coherent vortex shedding from the laminar separation bubble is observed prior to the formation of the dynamic stall vortex (DSV). This phenomenon is considered in more detail by analysing its appearance in an ensemble of simulations comprising statistically independent realisations of the flow, thus proving its statistical relevance. In order to extract the transient dynamics of the vortex shedding, the classical proper orthogonal decomposition method is generalised to include time in the energy measure and applied to the time-resolved simulation data of incipient dynamic stall. Using this technique, the dominant transient spatiotemporally correlated features are distilled and the wave train of the vortex shedding prior to the emergence of the main DSV is reconstructed from the flow data exhibiting dynamics of large-scale coherent growth and decay within the turbulent boundary layer.
Demange, S.
,
Yuan, Z.
,
Jekosch, S.
,
Hanifi, A.
,
Cavalieri, A. V.G.
,
Sarradj, E.
,
Kaiser, T. L.
,
Oberleithner, K.
Theoretical and Computational Fluid Dynamics
, vol. 38
(2)
, pp. 163-183
Show abstract
Hide abstract © The Author(s) 2024.Abstract: This study presents a physics-based, low-order model for the trailing edge (TE) noise generated by an airfoil at low angle of attack. The approach employs incompressible resolvent analysis of the mean flow to extract relevant spanwise-coherent structures in the transitional boundary layer and near wake. These structures are integrated into Curle’s solution to Lighthill’s acoustic analogy to obtain the scattered acoustic field. The model has the advantage of predicting surface pressure fluctuations from first principles, avoiding reliance on empirical models, but with a free amplitude set by simulation data. The model is evaluated for the transitional flow (Re=5e4) around a NACA0012 airfoil at 3 deg angle of attack, which features TE noise with multiple tones. The mean flow is obtained from a compressible large eddy simulation, and spectral proper orthogonal decomposition (SPOD) is employed to extract the main hydrodynamic and acoustic features of the flow. Comparisons between resolvent and SPOD demonstrate that the physics-based model accurately captures the leading coherent structures at the main tones’ frequencies, resulting in a good agreement of the reconstructed acoustic power with that of the SPOD (within 4 dB). Discrepancies are observed at high frequencies, likely linked to nonlinearities that are not considered in the resolvent analysis. The model’s directivity aligns well with the data at low Helmholtz numbers, but it fails at high frequencies where the back-scattered pressure plays a significant role in directivity. This modeling approach opens the way for efficient optimization of airfoil shapes in combination with low-fidelity mean flow solvers to reduce TE noise. Graphical abstract: (Figure presented.)
McCormack, Matthew
,
Cavalieri, André V.G.
,
Hwang, Yongyun
Journal of Fluid Mechanics
, vol. 983
Show abstract
Hide abstract © The Author(s), 2024. Published by Cambridge University Press.Plane Couette flow at Reynolds number Re = 1200 (based on the channel half-height and half the velocity difference between the top and bottom plates) is investigated with a spatial domain designed to retain only two spanwise integral length scales. In this system, the computation of invariant solutions that are physically representative of the turbulent state has been understood to be challenging. To address this challenge, our approach is to employ an accurate reduced-order model with 600 degrees of freedom (Cavalieri & Nogueira, Phys. Rev. Fluids, vol. 7, 2022, L102601). Using the two-scale energy budget and the temporal cross-correlation of key observables, it is first demonstrated that the model contains most of the multi-scale physical processes identified recently (Doohan et al., J. Fluid Mech., vol. 913, 2021, A8); i.e. the large- and small-scale self-sustaining processes, the energy cascade for turbulent dissipation, and an energy-cascade mediated small-scale production mechanism. Invariant solutions of the reduced-order model are subsequently computed, including 96 equilibria and 43 periodic orbits. It is found that none of the computed equilibrium solutions are able to reproduce an accurate energy balance associated with the multi-scale dynamics of the turbulent state. Incorporation of unsteadiness into invariant solutions is seen to be essential for a sensible description of the multi-scale turbulent dynamics and the related energetics, at least in this type of flow, as periodic orbits with a sufficiently long period are mainly able to describe the complex spatio-temporal dynamics associated with the known multi-scale phenomena.
Pozuelo, R.
,
Cavalieri, A.
,
Schlatter, P.
,
Vinuesa, R.
Physics of Fluids
, vol. 36
(2)
Show abstract
Hide abstract © 2024 Author(s).The widest spanwise scales in turbulent channel flows are studied through the use of three periodic channel-flow simulations at friction Reynolds number Re τ = 550 . The length and height of the channels are the same in all cases ( L x / h = 8 π and L y / h = 2 , respectively), while the width is progressively doubled: L z / h = { 4 π , 8 π , 16 π } . The effects of increasing the domain width cannot be determined with statistical significance in our simulations, since the difference in the statistics between the simulations is of the same order as the errors of convergence. A channel flow similar to the smaller one [Del Álamo et al., “Scaling of the energy spectra of turbulent channels,” J. Fluid Mech. 500, 135-144 (2004)], which was averaged over a very long time, was used as a reference. The one-dimensional spanwise spectrum of the streamwise velocity is computed with the aim of assessing the domain-size effect on the widest scales. Our results indicate that 90% of the total streamwise energetic fluctuations is recovered without a significant influence of the size of the domain. The remaining 10% of the energy reflects that the widest scales in the outer layer are the ones most significantly affected by the spanwise length of the domain. The power-spectral density for kz = 0 remains constant even if the size of the domain in the spanwise direction is increased up to four times the standard spanwise length, indicating that wide, spanwise coherent structures are not an artifact of domain truncation.
Moniripiri, Mohammad
,
Brito, Pedro P.C.
,
Cavalieri, André V.G.
,
Sêcco, Ney R.
,
Hanifi, Ardeshir
Theoretical and Computational Fluid Dynamics
, vol. 38
(1)
, pp. 15-37
Show abstract
Hide abstract © The Author(s) 2023.Abstract: An adjoint-based method is presented for determining manufacturing tolerances for aerodynamic surfaces with natural laminar flow subjected to wavy excrescences. The growth of convective unstable disturbances is computed by solving Euler, boundary layer, and parabolized stability equations. The gradient of the kinetic energy of disturbances in the boundary layer (E) with respect to surface grid points is calculated by solving adjoints of the governing equations. The accuracy of approximations of ΔE, using gradients obtained from adjoint, is investigated for several waviness heights. It is also shown how second-order derivatives increase the accuracy of approximations of ΔE when surface deformations are large. Then, for specific flight conditions, using the steepest ascent and the sequential least squares programming methodologies, the waviness profile with minimum L2-norm that causes a specific increase in the maximum value of N- factor, ΔN, is found. Finally, numerical tests are performed using the NLF(2)-0415 airfoil to specify tolerance levels for ΔN up to 2.0 for different flight conditions. Most simulations are carried out for a Mach number and angle of attack equal to 0.5 and 1.25∘, respectively, and with Reynolds numbers between 9×106 and 15×106 and for waviness profiles with different ranges of wavelengths. Finally, some additional studies are presented for different angles of attack and Mach numbers to show their effects on the computed tolerances. Graphic abstract: (Figure presented.).
Blanco, Diego C.P.
,
Hanifi, Ardeshir
,
Henningson, Dan S.
,
Cavalieri, André V.G.
Journal of Fluid Mechanics
, vol. 979
Show abstract
Hide abstract © The Author(s), 2024. Published by Cambridge University Press.Large-eddy simulations of a flat-plate boundary layer, without a leading edge, subject to multiple levels of incoming free-stream turbulence are considered in the present work. Within an input–output model, where nonlinear terms of the incompressible Navier–Stokes equations are treated as an external forcing, we manage to separate inputs related to perturbations coming through the intake of the numerical domain, whose evolution represents a linear mechanism, and the volumetric nonlinear forcing due to triadic interactions. With these, we perform the full reconstruction of the statistics of the flow, as measured in the simulations, to quantify pairs of wavenumbers and frequencies more affected by either linear or nonlinear receptivity mechanisms. Inside the boundary layer, different wavenumbers at near-zero frequency reveal streaky structures. Those that are amplified predominantly via linear interactions with the incoming vorticity occur upstream and display transient growth, while those generated by the nonlinear forcing are the most energetic and appear in more downstream positions. The latter feature vortices growing proportionally to the laminar boundary layer thickness, along with a velocity profile that agrees with the optimal amplification obtained by linear transient growth theory. The numerical approach presented is general and could potentially be extended to any simulation for which receptivity to incoming perturbations needs to be assessed.
Towne, Aaron
,
Bhagwat, Rutvij
,
Zhou, Yuhao
,
Jung, Junoh
,
Martini, Eduardo
,
Jordan, Peter
,
Audiffred, Diego B.S.
,
Maia, Igor
,
Cavalieri, André V.G.
30th AIAA Ceas Aeroacoustics Conference 2024
Show abstract
Hide abstract © 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.We aim to reduce the noise emitted by high-speed turbulent jets using recently developed resolvent-based estimation and control tools. Our approach relies on detecting noise-generating wavepackets and canceling them via actuation. This paper reports on our progress toward this objective in the form of (i) implementation and validation of these resolvent-based tools in a large-scale CFD solver and (ii) preliminary estimation results for a subsonic jet. We validate our implementation via comparisons to the literature for a laminar channel flow, the acoustic response to a monopole forcing in a freestream, a trailing-line vortex problem, an airfoil wake, and resolvent modes for a jet. The preliminary estimation study for the subsonic jet shows that operator-based and data-driven versions of the methods yield similar estimation kernels and results. Future work will focus on extending this study to a series of supersonic jets and systematically exploring the selection and placement of sensors, actuators, and targets to mitigate noise-generating wavepackets most effectively
Demange, S.
,
Yuan, Z.
,
Cavalieri, A.
,
Hanifi, A.
,
Oberleithner, K.
30th AIAA Ceas Aeroacoustics Conference 2024
Show abstract
Hide abstract © 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.We present the results from a physics-based model of the trailing-edge (TE) noise radiated by an airfoil, obtained from resolvent analysis of the turbulent mean flow. In our approach, the acoustic model input is reduced to the optimal coherent structures identified by the resolvent. This method has the advantage of isolating the main mechanisms generating noise in the turbulent flow and, unlike empirical models, is applicable to a wide variety of cases. We investigate a NACA0012 airfoil at 3 deg angle of attack, equipped with a zigzag trip to trigger a turbulent boundary layer, which results in broadband TE noise. The analysis is based on a large eddy simulation (LES) for a chord-based Reynolds number Re = 2.105 . The time-averaged flow is used to construct the linear operator underlying resolvent analysis, and a spectral proper orthogonal decomposition (SPOD) of the snapshots is used to extract the main hydrodynamic and acoustic features of the flow, used as a reference for the resolvent model. The results demonstrate that the resolvent-based model can accurately reproduce both the coherent structures associated with TE noise and the directivity of the radiated sound field when low-rank dynamics are identified with SPOD. Although the region of low-rank dynamics corresponds to the peak of acoustic power, a significant portion of the spectrum is associated with high-rank dynamics, which we do not attempt to model here. Nevertheless, the resolvent model identifies a wavepacket on the suction side of the trailing edge as the main driver of TE noise, and allows us to investigate spanwise wavenumbers which are not resolved in the LES.
Suzuki, Naia
,
Cavalieri, André
,
Edgington-Mitchell, Daniel
,
Nogueira, Petrônio A.S.
30th AIAA Ceas Aeroacoustics Conference 2024
Show abstract
Hide abstract © 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.The dynamics of wavepackets in an elliptical jets are studied using direct numerical simulation (DNS) data of an AR = 2 incompressible elliptical jet at Reynolds number Re = 400. Analysis of the numerical data displays several complex features, the most striking being axis switching, a phenomenon that strongly affects the development of coherent structures in the flow. By applying spectral proper orthogonal decomposition (SPOD), it was found that modes in the SA symmetry were dominated by the Se1 flapping geometry in the upstream region. After the axis-switching point, the mode structure becomes more complex and multi-modal at mid-frequencies, while the mode structure remains largely unchanged for very low frequencies. Linear parabolised stability equations (PSE) are also used to evaluate the development of the different Kelvin-Helmholtz wavepackets in this elliptical jet showing excellent agreement with the SPOD modes.
Nogueira, Petrônio A.S.
,
Cavalieri, André V.G.
,
Martini, Eduardo
,
Towne, Aaron
,
Jordan, Peter
,
Edgington-Mitchell, Daniel
30th AIAA Ceas Aeroacoustics Conference 2024
Show abstract
Hide abstract © 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Upstream-travelling guided jet waves have been shown to be one of the key elements in many resonance processes underpinned in high-speed jets. Despite its importance, many of its characteristics, including how these waves are generated and how it can travel subsonically, have not been detailed in the literature. In this work, we aim to provide a clarification about the dynamics of this mode. With the aid of an acoustic scattering formulation, we are able to show that the guided-jet mode results from total-internal-reflection and transmission to decaying waves, arising from the shear layer behaving like a hard duct. After total reflection, only discrete streamwise wavenumbers may be supported by the flow, with these wavenumbers dictated by the fact that the standing wave formed inside of the jet must fit between the two shear layers. Close to the sonic line, the transmission of this mode to the outside is maximum, leading to a net-energy flux directed upstream, which dictates the direction of propagation of this mode in the eigenspectrum, providing a clear connection to the better understood soft-duct mode.
Do Amaral, Filipe R.
,
Jordan, Peter
,
Cavalieri, André V.G.
,
Maia, Igor A.
30th AIAA Ceas Aeroacoustics Conference 2024
Show abstract
Hide abstract © 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.The present paper is a follow up of a previous study on the effect of streaky-generating cylindrical tabs located on the inner surface of a round nozzle on jet aeroacoustics (Amaral et al., AIAA AVIATION 2023 Forum, p. 4516, 2023). The aim is to identify coherent structures through stereoscopic particle image velocimetry (stereo PIV) measurements obtained in crossstream planes parallel to the jet nozzle exit. As the tabbed nozzle has L-fold symmetry, Floquet exponents are used to perform Fourier decomposition in the azimuthal direction. Spectral proper orthogonal decomposition (SPOD) is employed to extract coherent structures. Comparison of the structures obtained for nozzles with and without tabs show the strong enhancement of streaks produced by the tabbed nozzle.
Audiffred, Diego B.S.
,
Mancinelli, Matteo
,
Cavalieri, André V.G.
,
Martini, Eduardo
,
Jordan, Peter
30th AIAA Ceas Aeroacoustics Conference 2024
Show abstract
Hide abstract © 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.In the last few years, flow control has become increasingly important for the aeronautical field, since it is seen as a promising tool to design safer and more efficient aircraft. In this regard, noise emission is still a major concern in the aviation industry. Specifically, for the under-wing configuration currently adopted in civil aircraft. When the jet interacts with a nearby surface, such as the wing, hydrodynamic structures are scattered into the acoustic field, drastically increasing the emitted noise. Within this context, a feed-forward control scheme is considered for the attenuation of jet installation noise in the far field. Since non-causality is observed in several flow control problems solved in the frequency domain, we compare a wave-cancelling approach, where causality is imposed via the truncation of the control kernel, to the Wiener-Hopf approach, where the causality constraint is imposed a priori. The latter provides an optimal causal solution, and with this, prevents the drop in performance that may be observed in flow control applications that use a truncated solution. The results presented here show a significantly better performance of the Wiener-Hopf method with respect to that of a truncated Kernel, where the control was performed based on microphones measurements, which provided the axisymmetric mode in the near field of the jet as the input signal for the controller. An attenuation of up to 5dB of the broadband spectral hump related to installation effects is obtained.
Tissot, G.
,
Mémin, E.
,
Cavalieri, André V.G.
,
Colonius, Tim
,
Jordan, Peter
30th AIAA Ceas Aeroacoustics Conference 2024
Show abstract
Hide abstract © 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Coherence decay has been understood to be a key quantity to predict acoustic noise emitted by wavepackets in subsonic turbulent jets. Frequency-domain frameworks such as input-output and resolvent analyses are able to predict accurately the spatial structure of wavepackets turbulent flows compared to coherent structures educed from simulation data (as for example identified using spectral proper orthogonal, SPOD). However, at least at reduced-order, they are unable to capture two-point statistics such as coherence. A missing piece is the modelling of variability induced by the turbulence, which jitters (disorganises) the coherent structures and leads to stronger noise radiation. The aim of the present study is to consider the impact of turbulence on jet wavepackets through stochastic modelling under location uncertainty. This framework considers the conservation of mass and momentum of fluid parcels submitted to a stochastic transport, representing here the effect of turbulence. By linearising the resulting generalised stochastic Navier–Stokes equations and expressing it in the Fourier domain, a stochastic linear model (SLM) is obtained. We explore in this paper that ability of SLM to predict the two point coherence of the wavepackets in turbulent jets, and show its impact on acoustic emissions.
Stavropoulos, Michael N.
,
Do Amaral, Filipe Ramos
,
Cavalieri, André V.G.
,
Lesshafft, Lutz
,
Jordan, Peter
30th AIAA Ceas Aeroacoustics Conference 2024
Show abstract
Hide abstract © 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.A current area of interest within jet noise is the installed-jet configuration, being a representation of interactions between the aircraft exhaust and the wing. This work considers a previously presented dataset (Amaral et al. AIAA paper 2023-3830) where a simplified configuration involving a round jet and a rectangular plate was studied, and explores the different tonal regimes that are observed across jet Mach number and plate radial offset (R/D) for constant plate axial offset and angle. These are, broadband, transitional, linear frequency-selection (LFS), LFS with non-linearities, and non-linear frequency-selection (NLFS). Results also suggested a transition from LFS to NLFS tone as R/D is decreased, and that for the case of NLFS, triadic interactions between two frequencies may produce all other tones within the spectrum.
Yuan, Z.
,
Demange, S.
,
Jekosch, S.
,
Sarradj, E.
,
Oberleithner, K.
,
Cavalieri, A.
,
Hanifi, A.
30th AIAA Ceas Aeroacoustics Conference 2024
Show abstract
Hide abstract © 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.The aim of present work is to investigate trailing-edge noise generation mechanisms to improve prediction tools and control strategies. We focus on a NACA 0012 airfoil at 3 degrees angle of attack with zigzag tripping elements close to the leading edge to generate a turbulent boundary layer. A compressible implicit large eddy simulation (LES), using the open-source high-order numerical framework PyFR, is performed for collecting data for our analysis. For comparison, we use data from an experimental campaign performed in parallel at the facility in TU Berlin. The comparison of velocity and sound pressure statistics shows good agreement between simulations and experiments. Further, spectral proper orthogonal decomposition (SPOD) is applied to the LES dataset to investigate dominant feature of the turbulent boundary layer and its relation to sound radiation. SPOD analysis is applied to different spanwise wavenumbers in order to understand their contribution to noise generation. Leading SPOD modes for the first spanwise wavenumbers, which dominate acoustic radiation, are shown to correspond to wavepackets. The contribution of such coherent structures in the radiated sound field is examined, clarifying their contribution to trailing-edge noise for a wide range of frequencies.
Do Amaral, Filipe R.
,
Cavalieri, André V.G.
Physical Review Fluids
, vol. 8
(7)
Show abstract
Hide abstract © 2023 American Physical Society.A resolvent-based methodology is employed to obtain spatiotemporal estimates of turbulent pipe flow from probe measurements of wall shear-stress fluctuations. Direct numerical simulations (DNSs) and large-eddy simulations (LESs) of turbulent pipe flow at a friction Reynolds number of 550 are used as databases. We consider a DNS database as the true spatiotemporal flow field, from which wall shear-stress fluctuations are extracted and considered as measurements. A resolvent-based estimator is built following our earlier work [Amaral, J. Fluid Mech. 927, A17 (2021)0022-112010.1017/jfm.2021.764], requiring a model for the nonlinear (or forcing) terms of the Navier-Stokes equations system, which are obtained from another DNS database, as in our earlier work, and from a series of computationally cheaper LES databases with coarser grids; the underlying idea is that LESs may provide accurate statistics of nonlinear terms related to large-scale structures at a low computational cost. Comparisons between the DNS and the estimates indicate that sufficiently accurate results can be achieved with estimators built with statistics from LESs with an order of magnitude fewer grid points than the DNSs, with estimates closely matching the reference DNS results up to the buffer layer and reasonable agreement up to the beginning of the log layer.
Audiffred, Diego B.S.
,
Cavalieri, André V.G.
,
Brito, Pedro P.C.
,
Martini, Eduardo
Physical Review Fluids
, vol. 8
(7)
Show abstract
Hide abstract © 2023 American Physical Society.Reactive flow control has been shown to be a promising tool to improve, among other aspects, the aerodynamic characteristics of an aircraft. This paper focuses on the use of reactive flow control to attenuate Tollmien-Schlichting (TS) waves over a wing profile. TS waves are an instability mechanism that is one of the first stages of boundary layer transition to turbulence. The Wiener-Hopf technique was used in this work for the experimental boundary layer control. The approach improves previous wave-cancellation techniques that, by constructing control kernels in the frequency domain, lead to control kernels with a noncausal part, i.e., actuation would need future sensor information to be constructed. In practical applications, it is unfeasible to access this type of information. Ignoring the noncausal part of the kernel leads to suboptimal solutions that might significantly degrade the performance of the controller. The Wiener-Hopf formalism allows us to take into account causality constraints in the formulation of the control problem, leading to an optimal realistic solution and a control kernel that is causal by construction. Moreover, it is possible to construct the control strategy based only on the power and cross-spectra obtained experimentally in a data-driven approach. The present work shows how to apply experimentally the Wiener-Hopf resolvent-based formalism using signals from a wind tunnel experiment, demonstrating that the TS waves can be effectively attenuated via a Wiener-Hopf-based controller, which yielded better results than a typical wave-cancellation approach.
Sano, Alex
,
Cavalieri, André V.G.
,
Da Silva, André F.C.
,
Wolf, William R.
Journal of Fluid Mechanics
, vol. 966
Show abstract
Hide abstract © The Author(s), 2023. Published by Cambridge University Press.We present the results of direct numerical simulations of a NACA 0012 airfoil, with Mach number 0.3 and angle of attack of, examining the dynamics of the flow with increasing Reynolds numbers. Two-dimensional simulation results are obtained with chord-based Reynolds numbers in the range, where each simulation uses the last time step of the previous one as a starting point, to capture the evolution of dynamics as a function of. The development of the pressure fluctuations with time shows a transition from periodic to quasi-periodic attractor for, leading to the emergence of secondary tones in the wall and acoustic field pressure spectra, different from peaks related to the fundamental frequency and the respective harmonics; a second, incommensurate frequency appears, leading to several secondary tones with frequency, with and integers. Further increase of the Reynolds number leads to the emergence of a tertiary frequency, indicating a route to chaos of the Ruelle-Takens-Newhouse type. Such a mechanism is related to the ladder-type characteristic structure of the tones, indicating that dynamic systems theory is an important tool for understanding airfoil tonal noise.
Antonialli, Luigi A.
,
Cavalieri, André V.G.
,
Nogueira, Petrônio A.S.
,
Sirotto, José R.L.N.
,
Cordioli, Júlio A.
AIAA Journal
, vol. 61
(4)
, pp. 1749-1758
Show abstract
Hide abstract © 2023 by the American Institute of Aeronautics and Astronautics, Inc..In this work, a kinematic wave-packet model is used to predict installed-jet noise. Large-eddy simulation results of freejets, for Mach numbers 0.4 and 0.9, are used to obtain parameters of wave packets representing large-scale turbulent structures, which were used to provide a model source for the Lighthill analogy used to predict far-field noise spectra. The source amplitude in the model is calibrated using noise measurements for a freejet, and such a wave-packet source is used to predict noise of the same jet in an installed configuration using a tailored Green’s function. Results from the prediction model are compared to installed-jet experimental data for four different observer positions and a large range of frequencies. Overall, the model predicts both directivities and amplitudes similar to the experimental data, with a hump in the generated noise for lower Strouhal numbers and a clear peak near a Strouhal number of 0.2. This low-order model is fast and flexible, and it is expected to be helpful in preliminary aircraft design.
Tissot, Gilles
,
Cavalieri, André V.G.
,
Mémin, Étienne
Physical Review Fluids
, vol. 8
(3)
Show abstract
Hide abstract © 2023 American Physical Society. Stochastic linear modeling proposed in Tissot, Mémin, and Cavalieri [J. Fluid Mech. 912, A51 (2021)0022-112010.1017/jfm.2020.1168] is based on classical conservation laws subject to a stochastic transport. Once linearized around the mean flow and expressed in the Fourier domain, the model has proven its efficiency to predict the structure of the streaks of streamwise velocity in turbulent channel flows. It has been in particular demonstrated that the stochastic transport by unresolved incoherent turbulence allows us to better reproduce the streaks through lift-up mechanism. In the present paper, we focus on the study of streamwise-elongated structures, energetic in the buffer and logarithmic layers. In the buffer layer, elongated streamwise vortices, named rolls, are seen to result from coherent wave-wave nonlinear interactions, which have been neglected in the stochastic linear framework. We propose a way to account for the effect of these interactions in the stochastic model by introducing a stochastic forcing, which replaces the missing nonlinear terms. In addition, we propose an iterative strategy in order to ensure that the stochastic noise is decorrelated from the solution, as prescribed by the modeling hypotheses. We explore the prediction abilities of this more complete model in the buffer and logarithmic layers of channel flows at Reτ=180, Reτ=550, and Reτ=1000. We show an improvement of predictions compared to resolvent analysis with eddy viscosity, especially in the logarithmic layer.
Gontijo, Aline Vidal Lacerda
,
Cavalieri, André V.G.
Journal of Pharmacokinetics and Pharmacodynamics
, vol. 50
(1)
, pp. 11-20
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to Springer Science+Business Media, LLC, part of Springer Nature.Colistin remains one of the few available options for the treatment of infections caused by resistant bacteria. Pharmacokinetic (PK) studies have been successful in estimating the appropriate colistin methanesulfonate (CMS) dose to achieve a target colistin concentration. Currently, there is a consensus that the dose of CMS should vary according to the patient renal function since CMS is mainly eliminated by renal route. For this same reason, the loading dose should vary according to the patient's renal capacity; however, this is not the current clinical practice. In this study we develop a framework to determine two key parameters for the loading dose regimen: (1) the optimal dose according to the characteristics (renal function and weight) of the patient; (2) the waiting time before the maintenance dose. Based on a previous PK model, our framework allows a fast parameter sweep so as to select optimal loading dose and waiting time minimizing the deviation between the plasma concentration and a target value. The results showed that patients presenting low creatinine clearance (CrCL) should receive a lower CMS loading dose with longer interval to start maintenance treatment to avoid nephrotoxic colistin concentrations. In cases of high CrCL, the dose should be higher and the interval to the next dose shorter to avoid subtherapeutic concentrations. Optimization of the loading dose should considerably improve colistin therapy, as the target concentration is reached more quickly, without reaching toxic values.
Audiffred, Diego B.S.
,
Cavalieri, André V.G.
,
Jordan, Peter
,
Martini, Eduardo
,
Maia, Igor A.
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.In recent years, flow control has become increasingly important for the aeronautical field, as it is seen as a promising tool to design safer, quieter and more efficient aircraft. Since non-causality is observed in several flow control problems solved in the frequency domain, we consider here the use of the Wiener-Hopf technique for the control of a forced turbulent jet. Such approach allows us to enforce causality when obtaining the control kernel, which provides an optimal causal solution, and with this, prevents the drop in performance that may be observed in flow control applications that use a truncated solution. The experimental results presented here shows a significantly better performance of the Wiener-Hopf method with respect to that of a truncated kernel obtained using a wave-cancellation approach.
Blanco, Diego C.P.
,
Cavalieri, André V.G.
,
Hanifi, Ardeshir
,
Henningson, Dan S.
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Large-eddy simulations of a Blasius boundary layer over a flat plate, without a leading edge, at multiple levels of incoming free stream turbulence are considered. The data from the saved snapshots are then applied to an input-output model where non-linear terms of the Navier-Stokes equations are treated as an external forcing. By separating the inputs corresponding to the perturbations coming through the inflow boundary and non-linear forcing, we can perform the full reconstruction of the statistics of the flow observed in the simulations and discriminate which frequencies and wavenumbers are more affected by either linear or non-linear dynamics. Different frequency-wavenumber combinations reveal streaks that grow predominantly through linear or non-linear mechanisms, the former occurring upstream and the latter at downstream stations of the boundary layer.
Do Amaral, Filipe R.
,
Hasparyk, Barbara G.
,
Lebedev, Anton
,
Eysseric, Damien
,
Cavalieri, André V.G.
,
Maia, Igor A.
,
Jordan, Peter
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.This paper reports aeroacoustic experiments on round jets containing tab elements adhered to the nozzle internal surface with the purpose of generating steady streaks in the nozzle boundary-layer. Such streaks are theoretically expected to reduce growth rates associated with the Kelvin-Helmholtz mechanism and, in turn, to reduce jet noise. Nozzle configurations with and without a boundary-layer transition trigger element (carborundum trip), were studied. Stereo particle image velocimetry (stereo PIV) was employed to measure the three components of the velocity for a series of planes parallel to the nozzle exit at Mj = 0.7 in the 0.03 xD 10 streamwise range, where x is the streamwise distance and D is the jet diameter. Such measurements clearly show alternating regions of high and low speed flow due to the streaks that were induced by the tabs on the nozzle boundary-layer and are sustained in the jet shear-layer up to at least xD = 3. The acoustic experiments were performed in an anechoic facility, using an azimuthal array containing 18 equally-spaced microphones to characterize the acoustic field. The antenna was employed to conduct measurements at 15 streamwise stations in the 20 deg θ 90 deg polar range. All acoustic experiments were conducted in the 0.4 Mj 0.9 Mach number range. The presence of the tab elements leads to noise reductions of up to 6 dB/St, observed for Strouhal numbers in the 0.1 St 0.5 range, Mj = 0.4, axisymmetric azimuthal mode and untripped boundary-layer case. When the trip mechanism is present, the noise reduction is up to 3 dB/St. An overall sound pressure level (OASPL) reduction of up to 3 dB was measured for axisymmetric mode of the tabbed case for Mj = 0.4. As the tabs were designed based on boundary-layer measurements at Mj = 0.4, the noise reduction decreases with increasing Mach number. Nevertheless, significant noise reductions of up to 1.5 dB are still observed up to Mj = 0.9 and axisymmetric mode. Moreover, the noise reduction is up to 6 dB for the two first helical modes. The noise reduction was measured at both lower and higher polar angles and for almost the entire frequency range, up to at least St 2. Streak-inducing devices such as the present tabs are thus a promising approach to reduce jet noise
Yuan, Zhenyang
,
Alva, Elías
,
de Araujo, Tiago B.
,
Cavalieri, André V.G.
,
Hanifi, Ardeshir
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.In a combined experimental and numerical effort we investigate aerofoil tonal noise generation and reduction. The means of noise control are streak generators in form of cylindrical roughness elements. These elements are placed periodically along the span of aerofoil at the mid chord streamwise position. Experiments are performed for a wide range of Reynolds number and angle of attack. In the present work we concentrate on our numerical investigations. We have performed wall-resolved large-eddy simulations for a given angle of attack of 0 degree and Mach 0.3. Two Reynolds numbers 0.8 × 105 and 1.0 × 105 have been investigated, showing acoustic results consistent with experiments at the same Reynolds but lower Mach numbers. Roughness elements attenuate tones in the acoustic field, and, for the higher Reynolds number, suppress them. Through Fourier decomposition and POD analysis of streamwise velocity data, dominating structures have been identified. Further, the coupling between structures generated by surface roughness and instability modes (Kelvin-Helmholtz) of shear layer has been identified, suggesting stabilisation mechanisms by which the sound generation by the airfoil is reduced by the roughness elements.
Demange, S.
,
Jekosch, S.
,
Church, B.
,
Sarradj, E.
,
Oberleithner, K.
,
Cavalieri, A.
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
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Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.This experimental work investigates the trailing-edge (TE) noise from a NACA0012 airfoil in an open-jet wind tunnel, for chord-Reynolds numbers between 105 and 4.6 × 105 and angles of attack between 0° and 6°. The range of parameters for which TE noise is either tonal or broadband in the present experiments is in good agreement with existing literature results. One of the main objectives of this work is to test the assumption of recent modelling approaches based on the linearised Navier-Stokes operator. These studies focus on spanwise coherent structures in the turbulent boundary layer to investigate the mechanisms responsible for trailing edge noise, as they always satisfy the trailing edge scattering condition. However, numerical simulations routinely use a narrow numerical domain and periodic lateral boundary conditions, which could favour spanwise coherent dynamics. Therefore, particular emphasis is placed on the experimental characterisation of the spanwise wavenumber content of the pressure fluctuations on the airfoil surface and in the acoustic field. A good agreement with theoretical and numerical observations is found, as the spanwise wavenumber contents of the acoustic field are in good agreement with the edge scattering condition. Furthermore, the coherence between the surface pressure fluctuations and the acoustic fields is significantly improved when considering spanwise-coherent structures by spanwise averaging of the temporal signals, even in the case of broadband noise.
Alva, Elías
,
Yuan, Zhenyang
,
Araújo, Tiago B.
,
Do Amaral, Filipe R.
,
Hanifi, Ardeshir
,
Cavalieri, André V.G.
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.An array of cylindrical roughness elements was used to reduce the tonal noise introduced by the separation bubble over a NACA 0012 airfoil at low angles of attack. Experiments were performed for four configurations: a baseline smooth airfoils, two with roughness elements at only one of the airfoil surfaces (pressure side or suction side), and the other with roughness elements at both airfoil surfaces. Arowof spanwise periodically spaced cylinderswas placed close to the mid-chord position in order to induce streaks that render the bubble three-dimensional, decreasing separation and stabilizing the Kelvin-Helmholtz instability of the separated shear layer, which is related to tonal noise. Our results show a decrease, and in some cases the total suppression, of the tonal noise at Reynolds numbers ranging from 0.6×105 to 2.5×105, and angles of attack ranging from 0 to 4 degrees.
Chevalier, Quentin
,
Lutz, Lesshafft
,
Cavalieri, André V.G.
Comptes Rendus Mecanique
, vol. 351
(G2)
, pp. 355-371
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Hide abstract © 2023 Elsevier Masson SAS. All rights reserved.An attempt to improve the accuracy of resolvent-based predictions by including velocity correlations in the linear model is developed here. Closure assumptions for unresolved nonlinearities are thus pushed back to a higher order. Turbulent channel flow is considered as a test case: response and forcing modes obtained from singular value decomposition of the new resolvent model are compared to Spectral Proper Orthogonal Decomposition (SPOD) modes extracted from a Direct Numerical Simulation (DNS) database. The performance of the approach is also measured against previous resolvent-based models. The new model does not yield significant global improvement, but does improve predictions in some regions. Further work on the method should target the linear modeling of the velocity-pressure gradient correlation tensor.
Blanco, Diego C.P.
,
Martini, Eduardo
,
Sasaki, Kenzo
,
Cavalieri, André V.G.
Journal of Fluid Mechanics
, vol. 950
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Hide abstract © Spectral proper orthogonal decomposition (SPOD) is an increasingly popular modal analysis method in the field of fluid dynamics due to its specific properties: a linear system forced with white noise should have SPOD modes identical to response modes from resolvent analysis. The SPOD, coupled with the Welch method for spectral estimation, may require long time-resolved datasets. In this work, a linearised Ginzburg-Landau model is considered in order to study the method's convergence. Spectral proper orthogonal decomposition modes of the white-noise forced equation are computed and compared with corresponding response resolvent modes. The quantified error is shown to be related to the time length of Welch blocks (spectral window size) normalised by a convective time. Subsequently, an algorithm based on a temporal data shift is devised to further improve SPOD convergence and is applied to the Ginzburg-Landau system. Next, its efficacy is demonstrated in a numerical database of a boundary layer subject to bypass transition. The proposed approach achieves substantial improvement in mode convergence with smaller spectral window sizes with respect to the standard method. Furthermore, SPOD modes display growing wall-normal and spanwise velocity components along the streamwise direction, a feature which had not yet been observed and is also predicted by a global resolvent calculation. The shifting algorithm for the SPOD opens the possibility for using the method on datasets with time series of moderate duration, often produced by large simulations.
Cavalieri, André V.G.
,
Nogueira, Petrônio A.S.
Physical Review Fluids
, vol. 7
(10)
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Hide abstract © 2022 American Physical Society.Reduced-order models were derived for plane Couette flow using Galerkin projection, with orthonormal basis functions taken as the leading controllability modes of the linearized Navier-Stokes system for a few low wave numbers. Resulting Galerkin systems comprise ordinary differential equations, with a number of degrees of freedom ranging from 144 to 600, which may be integrated to large times without any indication of numerical instability. The reduced-order models so obtained are also found to match statistics of direct numerical simulations at Reynolds number 500 and 1200 with reasonable accuracy, despite a truncation of orders of magnitude in the degrees of freedom of the system. The present models offer thus an interesting compromise between simplicity and accuracy in a canonical wall-bounded flow, with relatively few modes representing coherent structures in the flow and their dominant dynamics.
Sasaki, Kenzo
,
Cavalieri, André V.G.
,
Hanifi, Ardeshir
,
Henningson, Dan S.
Physical Review Fluids
, vol. 7
(10)
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Hide abstract © 2022 authors. Published by the American Physical Society.Resolvent analysis has found applications in several areas of fluid mechanics, providing physical insight into both laminar and turbulent flows. In spite of such fact, the global (3D) resolvent is computationally expensive, which limits the size of the domain and the Reynolds number of the flows which can be considered. In this work, we derive a parabolic resolvent approach, which enables a significant increase in the computational efficiency of the calculation, for streaky structures in boundary layer flows. The computational speedup depends on the size of the problem and could be of more than one order of magnitude for the same accuracy as the global calculation. The method is derived based on an optimization method via the Lagrange multipliers over the linearized boundary layer equations and it is coupled to a Krylov-Arnoldi decomposition to the computation of suboptimals. The application of the method is exemplified for two problems: A Falkner-Skan boundary layer, where we obtain trends for both the optimals and suboptimals, and a turbulent boundary layer, where characteristics such as the double peak in the spectrum and the characteristic inner and outer length scales can be recovered when a variable eddy viscosity is considered. In both cases, a scaling is found for the dominant gain, given in terms of the fourth power of the Reynolds number, defined in terms of the relevant scale for the problem, the displacement thickness, and the modified Rotta-Clauser parameter for the laminar and turbulent boundary layers, respectively. For the laminar case, we further demonstrate that a forcing limited to the free-stream region is capable of generating streaky structures inside the boundary layer, a relevant feature for free-stream turbulence-induced transition.
Karban, U.
,
Martini, E.
,
Cavalieri, A. V.G.
,
Lesshafft, L.
,
Jordan, P.
Journal of Fluid Mechanics
, vol. 939
Show abstract
Hide abstract © Self-similarity of wall-attached coherent structures in a turbulent channel at is explored by means of resolvent analysis. In this modelling framework, coherent structures are understood to arise as a response of the linearised mean-flow operator to generalised frequency-dependent Reynolds stresses, considered to act as an endogenous forcing. We assess the self-similarity of both the wall-attached flow structures and the associated forcing. The former are educed from direct numerical simulation data by finding the flow field correlated with the wall shear, whereas the latter is identified using a frequency space version of extended proper orthogonal decomposition (Borée, Exp. Fluids, vol. 35, issue 2, 2003, pp. 188-192). The forcing structures identified are compared to those obtained using the resolvent-based estimation introduced by Towne et al. (J. Fluid Mech., vol. 883, 2020, A17). The analysis reveals self-similarity of both wall-attached structures - in quantitative agreement with Townsend's hypothesis of self-similar attached eddies - and the underlying forcing, at least in certain components.
Martini, Eduardo
,
Jung, Junoh
,
Cavalieri, André V.G.
,
Jordan, Peter
,
Towne, Aaron
Journal of Fluid Mechanics
, vol. 938
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Hide abstract © The Author(s), 2022.The publisher apologises that upon publication of the article Martini, E., Jung, J., Cavalieri, A., Jordan, P. & Towne, A. (2022), two author affiliations were switched around. The full and correct author affiliations are: Eduardo Martini1,2, Junoh Jung3, André V.G. Cavalieri1, Peter Jordan2 and Aaron Towne3 1Instituto Tecnológico de Aeronáutica, 12228-900 São José dos Campos/SP, Brazil 2Département Fluides, Thermique et Combustion, Institut Pprime, CNRS, Université de Poitiers, ENSMA, 86000 Poitiers, France 3University of Michigan, Ann Arbor, MI 48109, USA The online version of this article has been updated.
Martini, Eduardo
,
Jung, Junoh
,
Cavalieri, André V.G.
,
Jordan, Peter
,
Towne, Aaron
Journal of Fluid Mechanics
, vol. 937
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Hide abstract © The Author(s), 2022. Published by Cambridge University PressThe application of control tools to complex flows frequently requires approximations, such as reduced-order models and/or simplified forcing assumptions, where these may be considered low rank or defined in terms of simplified statistics (e.g. white noise). In this work we propose a resolvent-based control methodology with causality imposed via a Wiener-Hopf formalism. Linear optimal causal estimation and control laws are obtained directly from full-rank, globally stable systems with arbitrary disturbance statistics, circumventing many drawbacks of alternative methods. We use efficient, matrix-free methods to construct the matrix Wiener-Hopf problem, and we implement a tailored method to solve the problem numerically. The approach naturally handles forcing terms with space-time colour; it allows inexpensive parametric investigation of sensor/actuator placement in scenarios where disturbances/targets are low rank; it is directly applicable to complex flows disturbed by high-rank forcing; it has lower cost in comparison to standard methods; it can be used in scenarios where an adjoint solver is not available; or it can be based exclusively on experimental data. The method is particularly well suited for the control of amplifier flows, for which optimal control approaches are typically robust. Validation of the approach is performed using the linearized Ginzburg-Landau equation. Flow over a backward-facing step perturbed by high-rank forcing is then considered. Sensor and actuator placement are investigated for this case, and we show that while the flow response downstream of the step is dominated by the Kelvin-Helmholtz mechanism, it has a complex, high-rank receptivity to incoming upstream perturbations, requiring multiple sensors for control.
Maia, Igor A.
,
Jordan, Peter
,
Cavalieri, André V.G.
Physical Review Fluids
, vol. 7
(3)
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Hide abstract © 2022 American Physical Society.This paper presents a study on wave cancellation in forced jets. Building on recent work on real-time control of forced turbulent jets by Maia et al. [Phys. Rev. Fluids 6, 123901 (2021)10.1103/PhysRevFluids.6.123901], we here assess the effect of jet upstream conditions and nonlinearity on wave-cancellation performance. The experiments are performed in jets with laminar and turbulent boundary layers inside the nozzle. An open-loop campaign is first conducted, in which the goal is to analyze the jet response to stochastic forcing with variable bandwidth. The upstream conditions of the jet are found to have a strong influence on the jet response. For narrow forcing bandwidths, both jets present a clear response regime. However, in the initially laminar jet, as bandwidth is increased, high growth rates and transition to turbulence in the initial region underpin the onset of nonlinear effects in jet response. In the initially turbulent jet, on the other hand, lower growth rates allow a linear response regime to be maintained for a broader range of forcing parameters. As the wave cancellation strategy is linear, reactive control is found to be more effective in the initially turbulent jet, consistent with the results of the open-loop analysis.
Cavalieri, André V.G.
,
Rempel, Erico L.
,
Nogueira, Petrônio A.S.
Journal of Fluid Mechanics
, vol. 932
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Hide abstract © 2021 The Author(s). Published by Cambridge University Press.The present work studies the nonlinear dynamics of a shear layer, driven by a body force and confined between parallel walls, a simplified setting to study transitional and turbulent shear layers. It was introduced by Nogueira & Cavalieri (J. Fluid Mech., vol. 907, 2021, A32), and is here studied using a reduced-order model based on a Galerkin projection of the Navier-Stokes system. By considering a confined shear layer with free-slip boundary conditions on the walls, periodic boundary conditions in streamwise and spanwise directions may be used, simplifying the system and enabling the use of methods of dynamical systems theory. A basis of eight modes is used in the Galerkin projection, representing the mean flow, Kelvin-Helmholtz vortices, rolls, streaks and oblique waves, structures observed in the cited work, and also present in shear layers and jets. A dynamical system is obtained, and its transition to chaos is studied. Increasing Reynolds number leads to pitchfork and Hopf bifurcations, and the latter leads to a limit cycle with amplitude modulation of vortices, as in the direct numerical simulations by Nogueira & Cavalieri. Further increase of leads to the appearance of a chaotic saddle, followed by the emergence of quasi-periodic and chaotic attractors. The chaotic attractors suffer a merging crisis for higher, leading to a chaotic dynamics with amplitude modulation and phase jumps of vortices. This is reminiscent of observations of coherent structures in turbulent jets, suggesting that the model represents a dynamics consistent with features of shear layers and jets.
Nogueira, Petrônio A.S.
,
Jordan, Peter
,
Jaunet, Vincent
,
Cavalieri, André V.G.
,
Towne, Aaron
,
Edgington-Mitchell, Daniel
Journal of Fluid Mechanics
, vol. 930
Show abstract
Hide abstract © The Author(s), 2021. Published by Cambridge University Press.We present an analysis of the linear stability characteristics of shock-containing jets. The flow is linearised around a spatially periodic mean, which acts as a surrogate for a mean flow with a shock-cell structure, leading to a set of partial differential equations with periodic coefficients in space. Disturbances are written using the Floquet ansatz and Fourier modes in the streamwise direction, leading to an eigenvalue problem for the Floquet exponent. The characteristics of the solution are directly compared with the locally parallel case, and some of the features are similar. The inclusion of periodicity induces minor changes in the growth rate and phase velocity of the relevant modes for small shock amplitudes. On the other hand, the eigenfunctions are now subject to modulation related to the periodicity of the flow. Analysis of the spatiooral growth rates led to the identification of a saddle point between the Kelvin-Helmholtz mode and the guided jet mode, characterising an absolute instability mechanism. Frequencies and mode shapes related to the saddle points for two conditions (associated with axisymmetric and helical modes) are compared with screech frequencies and the most energetic coherent structures of screeching jets, resulting in a good agreement for both. The analysis shows that a periodic shock-cell structure has an impulse response that grows upstream, leading to oscillator behaviour. The results suggest that screech can occur in the absence of a nozzle, and that the upstream reflection condition is not essential for screech frequency selection. Connections to previous models are also discussed.
Amaral, Filipe R.
,
Cavalieri, André V.G.
12th International Symposium on Turbulence and Shear Flow Phenomena Tsfp 2022
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Hide abstract © 2022 12th International Symposium on Turbulence and Shear Flow Phenomena, TSFP 2022. All rights reserved.A resolvent-based methodology is employed to obtain non-causal spatio-temporal estimates of turbulent pipe flow from low-rank probe measurements of wall shear-stress fluctuations. DNS and LES pipe flow numerical simulations at friction Reynolds number of 550 are used as databases. We consider one of the DNS databases as the true spatio-temporal flow field, from which the low-rank measurements are extracted. Such database is also employed to verify the accuracy of the linear estimators. The estimator needs a model for the nonlinear (or forcing) terms of the Navier-Stokes equations system, which are obtained from a DNS database and from a series of computationally cheaper LES databases with grids coarser than the DNS. Comparisons between the reference DNS and the estimates indicate that sufficiently accurate results can be achieved with cheaper LES containing up to 10% of the number of grid points of the DNS, with estimates closely matching the reference DNS results up to the buffer-layer and reasonable agreement up to the beginning of the log layer.
Karban, Ugur
,
Martini, Eduardo
,
Cavalieri, André V.G.
,
Jordan, Peter
12th International Symposium on Turbulence and Shear Flow Phenomena Tsfp 2022
Show abstract
Hide abstract © 2022 12th International Symposium on Turbulence and Shear Flow Phenomena, TSFP 2022. All rights reserved.Coherent structures are found in many different turbulent flows, and they are known to drive self-sustaining processes in minimal-unit turbulence. Identifying the triadic interactions between coherent structures can provide insights beyond what is possible in the framework of linearised models. There are infinite possible interactions that may generate a given structure, and thus a method to systematically study those, ranking them in terms of their contribution, is of interest. We here use the resolvent-based extended spectral proper orthogonal decomposition (RESPOD) approach (Karban, U. et al. 2022 Self-similar mechanisms in wall turbulence studied using resolvent analysis. Journal of Fluid Mechanics 969, A36) to identify the relevant triadic interactions for a minimal Couette flow at Reτ = 34, studying the interactions that give rise to wall-attached structures, obtained by measuring the wall-shear. Our analysis reveals that there are six triadic interactions that dominate the most-energetic wall-attached structure.
Nogueira, Petrônio A.S.
,
Cavalieri, André V.G.
,
Jaunet, Vincent
,
Schmidt, Oliver
,
Jordan, Peter
,
Edgington-Mitchell, Daniel
12th International Symposium on Turbulence and Shear Flow Phenomena Tsfp 2022
Show abstract
Hide abstract © 2022 12th International Symposium on Turbulence and Shear Flow Phenomena, TSFP 2022. All rights reserved.We propose a formulation to study the effect of streaks in the spatial development of wavepackets. To this end, a modified version of the parabolised stability equations (PSE) linearized around a streak-containing mean flow is used, which considers a series of azimuthal wavenumbers in the solution. In the present case, streaks are obtained from experiments using spectral proper orthogonal decomposition applied to particle image velocimetry data, and extrapolated in the radial direction using a Gaussian fit. Streaks and rolls predicted by resolvent analysis are also used in the analysis to evaluate the effect of streamwise vortices in the development of the noise-generating structures. Results show that streaks non-trivially modify the spatial support of the Kelvin-Helmholtz wavepackets and their phase velocity, which may lead to changes in the sound generation efficiency of the jet. New structures across the shear layer induced by the presence of streaks are also observed further downstream for high streak amplitudes.
Bychkov, Oleg
,
Faranosov, Georgy
,
Kopiev, Victor
,
Soares, Luiz F.M.
,
Cavalieri, André V.G.
AIAA Journal
, vol. 60
(6)
, pp. 3620-3634
Show abstract
Hide abstract © 2022, AIAA International. All rights reserved.The present work is dedicated to the modeling of the low-frequency part of the jet installation noise (JIN) in flight conditions. It is known that the properties of JIN can be predicted based on the characteristics of the near field of an isolated jet. Unlike the static case, in the presence of a coflow, it is difficult to directly measure the structure of the pressure perturbations in the jet near field. To overcome this problem, we propose a technique based on hot-wire measurements on the jet axis, suitable both for static and flight conditions. The well-known agreement between a parabolized stability equations (PSEs) model and experimentally measured velocity fluctuations on the jet axis allows using the PSE approach for the reconstruction of the axisymmetric pressure fluctuations in the vicinity of the wing trailing-edge location. The first helical mode, which is also important for the jet installation noise prediction, is approximately reconstructed based on the fact that its properties are close to those of the axisymmetric mode. These pressure characteristics are then used as input in an analytical jet installation noise model. To confirm this approach, acoustic measurements of JIN in static and flight conditions are conducted for a laboratory subsonic jet installed near a flat plate simulating a wing. It is shown that the analytical model informed by the PSE-reconstructed pressure field is capable of capturing the main features of the low-frequency jet–plate interaction noise both in static conditions and in the presence of coflow.
Nilton, Maurício M.
,
Wolf, William R.
,
Cavalieri, André V.G.
,
Donadon, Maurício V.
AIAA Journal
, vol. 60
(4)
, pp. 2469-2480
Show abstract
Hide abstract © 2022, AIAA International. All rights reserved.The effect of addition of viscoelastic plies on the acoustic scattering quadrupoles near the trailing edge of laminated plates is evaluated. A numerical method is applied to compute the acoustic field scattered by finite flexible plates. For a two-dimensional problem whereby a cantilevered plate scatters sound from a point quadrupole near the free edge, results show that adding viscoelastic layers to a composite plate can modify the far-field sound. Parametric investigations show that this treatment reduces scattered noise near resonance frequencies. Discussions on the positioning and thickness of the viscoelastic layers and operating temperature are provided. The use of outer viscoelastic layers in composite plates is predicted to significantly reduce acoustic scattering near resonances due to structural damping.
Guimarães Neto, Antônio Bernardo
Aerospace Science and Technology
, vol. 161
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Hide abstract © 2025 Elsevier Masson SASA simplified integrated model of the flight dynamics of flexible aircraft is developed using the Rayleigh-Ritz and quasi-steady vortex-lattice methods. In a novel approach, the Rayleigh-Ritz method is applied to all structural components with the inclusion of six rigid-body shape functions per component, allowing the enforcement of compatibility conditions between components and the calculation of modes of vibration for the entire aircraft at once. Another novelty is that, although aerodynamic influence coefficient matrices are calculated only for the jig shape, the vortex-lattice method boundary conditions and force equations are implemented in vector form and updated throughout flight simulations, allowing the formulation to capture important nonlinear aerodynamic effects related, e.g., to angular velocities, follower forces due to wing dihedral deformation, and induced drag. The equations of motion consider mean axes and a set of unrestrained modes of vibration. For simplicity, beam-like components with small deformations are considered. Using quasi-steady aerodynamics avoids the greater unsteady aerodynamic model preparation effort and computational cost. These characteristics make the proposed integrated model potentially useful in the initial stages of aircraft design when unifying aeroelasticity and flight dynamics is mandatory, as is the case for next-generation commercial aircraft. Convergence in the Rayleigh-Ritz method is achieved by varying the number of shape functions and its application to an aircraft comprising 20 beams shows that, compared to a model with 3006 degrees of freedom, one with only 606 results in frequency errors of less than 4% for all modes below 25 Hertz. Applying the framework to aircraft with decreasing stiffness levels reveals important phenomena, such as reduced short-period mode damping and frequency, increased damping of wing bending aeroelastic modes, and increased susceptibility to aileron roll control reversal.
Alves, Júlia M.D.
,
Guimarães Neto, Antônio B.
,
Moreira, Marco A.G.
AIAA Aviation Forum and Ascend 2025
Show abstract
Hide abstract © 2025, American Institute of Aeronautics and Astronautics, Inc. All rights reserved.This paper explores control alternatives for a generic fighter jet focusing on handling qualities enhancement in the transonic flight regime. The aerodynamic coefficients of the aircraft exhibit abrupt variations due to shock wave interference, so nonlinear control strategies are suggested. MATLAB simulations are employed to analyze the influence of these control laws on aircraft dynamics, including automated routines for equilibrium calculations, linearization, and the design of a conventional gain-scheduled Stability Augmentation System (SAS). Preliminary results demonstrate the SAS’s lack of effectiveness in mitigating transonic nonlinearities when sensor measurement errors occur. Therefore, the application of two nonlinear control techniques is proposed and investigated: Nonlinear Dynamic Inversion (NDI) and an output based Incremental Nonlinear Dynamic Inversion (INDI). The controlled variable of the flight control system is selected based on analysis of the Zero Dynamics Matrix calculated for load factor at the pilot’s station, the C-star parameter, and a combination of C-star, true airspeed, and altitude. Whereas NDI and INDI techniques result in adequate performance and stability characteristics in nominal conditions, the INDI controller is confirmed to be more robust to sensor measurement errors.
Santos, Vitor B.
,
Vieira, Breno S.C.
,
Cardoso-Ribeiro, Flávio L.
,
Guimarães Neto, Antônio B.
International Forum on Aeroelasticity and Structural Dynamics Ifasd 2024
Show abstract
Hide abstract © 2024 International Forum on Aeroelasticity and Structural Dynamics, IFASD 2024. All rights reserved.The renaissance of neural networks in the scientific community in recent years has brought new perspectives for improving the computational efficiency of traditional modeling techniques. Hamiltonian neural networks leverage the energy-preserving properties of the Hamiltonian formalism to provide surrogate models with increased interpretability compared to conventional feed-forward models. In this study, we employ a lumped-mass multibody method to derive the equations of motion of two highly flexible structures. We perform a model order reduction via modal decomposition while preserving the nonlinearities with the use of exact kinematic relations. After validating full- and reduced-order models, we use them to produce datasets and train the neural networks, which serve as ready-to-use surrogate models. Preliminary findings show that the surrogate models based on neural networks can significantly reduce the time necessary to simulate the free response of the structures. Furthermore, we demonstrate that surrogate models based on Hamiltonian neural networks have energy-preserving capabilities, maintaining accuracy levels even for long simulations. Due to their architecture, when external loads are considered, the surrogate models require the analytical calculation of the generalized forces, jeopardizing the efficiency gains obtained by our approach. We also present initial findings on the use of neural networks for faster aerodynamic models for flexible aircraft, particularly as surrogate models for the vortex-lattice method. By using a neural network as the aerodynamic surrogate model in a specific flexible aircraft simulation framework, the computational costs were reduced by a factor of 100 on average. The outcomes of this study demonstrate that surrogate models based on neural networks can soon become an efficient and reliable alternative for modeling arbitrarily flexible aircraft, provided the current limitations are addressed.
Guimarães Neto, Antônio B.
,
Barbosa, Guilherme C.
,
Paulino, Juliano A.
,
Bertolin, Rafael M.
,
Nunes, Jéssica S.M.
,
González, Pedro J.
,
Cardoso-Ribeiro, Flávio L.
,
Morales, Maurício A.V.
,
da Silva, Roberto G.A.
,
Bussamra, Flávio L.S.
,
Silvestre, Flávio J.
,
Moreira, Fernando J.O.
,
Cesnik, Carlos E.S.
AIAA Journal
, vol. 61
(1)
, pp. 285-304
Show abstract
Hide abstract © 2021 by Antônio B. Guimarães Neto, Guilherme C. Barbosa, Juliano A. Paulino, Rafael M. Bertolin, Jéssica S. M. Nunes, Pedro J. González, Flávio L. Cardoso-Ribeiro, Maurício A. V. Morales, Roberto G. A. da Silva, Flávio L. S. Bussamra, Flávio J. Silvestre, Fernando J. O. Moreira, and Carlos E. S. Cesnik. Published by the American Institute of Aeronautics and Astronautics,.The challenges of modeling flexible aircraft include appropriate fidelity capturing and validation with experimental data. In fact, the validation of formulations and models for the flexible flight dynamics is indispensable to ensure that all the important phenomena are correctly captured. With this objective, two high-aspect-ratio flexible aircraft have been flight-tested, and coupled aeroelastic–flight dynamics data have been collected to support model validation. Additional ground vibration and static tests were carried out to fully characterize the structural dynamic properties. Numerical models were built based on a linear structural representation but with geometrically nonlinear aerodynamics. Low Reynolds number effects were included in a simplified way with lookup tables of two-dimensional airfoil data. Wing-tip effects were considered via the vortex-and doublet-lattice methods. Propulsive data were obtained with wind-tunnel tests. This paper describes the numerical models, the two aircraft, and their instrumentation and presents the data collected from the aircraft sensors during flight tests. Numerical and experimental results are compared for angular velocities, accelerations, and strains measured at different points of the aircraft. Despite its limitations and simplifications, the numerical model captures the real aircraft main aeroelastic and flight dynamic behaviors.
Barbosa, Guilherme C.
,
Bertolin, Rafael M.
,
Paulino, Juliano A.
,
Neto, Antônio B.Guimarães
,
Silvestre, Flavio J.
Journal of Guidance Control and Dynamics
, vol. 45
(9)
, pp. 1709-1723
Show abstract
Hide abstract © 2022 by the authors. and Astronautics, Inc.,.Control law design for flexible aircraft with coupled flight and structural dynamics is currently a challenge. If not correctly addressed during control law design, the aeroservoelastic coupling can negatively affect the lateral-directional stability of the aircraft. In this context, this paper describes a methodology for the design of a stability augmentation system for the Instituto Tecnológico de Aeronáutica X-HALE flexible aircraft and proposes a performance index for numerical optimization of the closed-loop feedback gains. Comparisons between open-loop and closed-loop numerical simulation results show how the proposed control system attenuates the Dutch-roll response. An aeroservoelastic analysis is made in which it its demonstrated that the control system has small but beneficial effects on aeroelastic stability. Finally, experimental data obtained via flight tests with the real aircraft demonstrate the effectiveness of the control system in practice.
Horta, I. M.
,
Neto, N. F.Azevedo
,
Gomes, C. E.
,
Martins, E. F.
,
Pereira, A. L.J.
,
Leite, D. M.G.
,
da Silva Sobrinho, A. S.
,
Pessoa, R. S.
Plasmonics
, vol. 20
(11)
, pp. 10345-10366
Show abstract
Hide abstract © The Author(s), under exclusive licence to Springer Science+Business Media, LLC, part of Springer Nature 2025.This study presents the fabrication and optimization of ultrathin silver (Ag) films by low-power DC magnetron sputtering for surface-enhanced Raman spectroscopy (SERS) applications, with emphasis on the synergistic roles of electromagnetic (EM) and chemical enhancement (CE) mechanisms. Ag nanostructures were deposited onto glass substrates with controlled deposition durations (10–300 s), enabling the formation of tunable morphologies ranging from isolated nanoparticles to quasi-continuous nanostructured films. Structural and optical analyses revealed that an ~ 8.2 nm-thick Ag film exhibits optimal SERS performance due to its interconnected architecture, high surface asymmetry, and enhanced plasmonic coupling. SERS measurements were conducted using two cationic dyes—Rhodamine 6G (R6G) and Rhodamine B (RhB)—selected for their well-characterized Raman signatures and distinct surface adsorption behaviors. The optimized Ag substrate achieved enhancement factors in the range of 10⁶–10⁹ and detection limits down to 7 × 10⁻12M. Wavelength-dependent experiments using 532 nm and 633 nm excitation revealed strong SERS responses at both wavelengths, with maximal enhancement observed at 633 nm due to superior resonance alignment with the localized surface plasmon modes of the film. Electromagnetic field estimations based on UV–Vis absorbance correlated well with experimental trends, confirming EM as the dominant mechanism. Nonetheless, energy-level alignment between the Ag Fermi level and the molecular orbitals of the dyes, particularly for R6G, supports a secondary contribution from CE, driven by charge-transfer interactions and electrostatic adsorption. These findings demonstrate that the concurrent optimization of nanostructure, plasmonic response, and analyte–surface interaction is essential for enhancing both EM and CE effects. The substrate also enabled detection of Escherichia coli, underscoring its potential for biosensing at ultra-trace levels.
Damasceno, Barbara S.
,
Horta, Isabela M.
,
Wyss, Kevin M.
,
Tour, James M.
,
da Silva Sobrinho, Argemiro S.
,
Andre, Andre L.
,
Leite, Douglas M.G.
Materials Science in Semiconductor Processing
, vol. 197
Show abstract
Hide abstract © 2025 Elsevier LtdThis study investigates the influence of thickness on the structure and morphology of sputtered wurtzite GaN thin films and evaluates their potential as piezoelectric materials for surface acoustic wave (SAW) devices. High-quality GaN films were deposited on Si(100) and glass substrates via reactive magnetron sputtering under optimized conditions. X-ray diffractometry (XRD), Raman spectroscopy, and transmission electron microscopy (TEM) analysis confirmed a preferential c-axis orientation. A detailed assessment of the crystalline quality and structural properties revealed that films grown for 6 h on Si substrates exhibited superior crystallinity and lower defect density. However, increasing film thickness led to higher surface roughness, which may impact SAW device performance. These findings highlight the viability of sputtered GaN films for SAW applications, provided that deposition parameters are carefully controlled to balance crystallinity and surface roughness. This work demonstrates the potential of cost-effective sputtering technique for producing GaN films suitable for high-frequency SAW devices.
Horta, Isabela Machado
,
Azevedo Neto, Nilton Francelosi
,
Téllez Zepeda, Claudio
,
Gomes, Carlos E.
,
Barbosa, Natali da Silva
,
Pereira, André Jesus
,
da Silva Sobrinho, Argemiro Soares
,
Pessoa, Rodrigo
Chemistry of Materials
, vol. 37
(17)
, pp. 6791-6806
Show abstract
Hide abstract © 2025 The Authors. Published by American Chemical SocietyAtomic layer deposition (ALD) enables simultaneous passivation of silver and nanometer-scale tuning of the near-field landscape that controls surface-enhanced Raman scattering (SERS) and metal-enhanced fluorescence (MEF). Here, sputtered ∼16 nm Ag films were conformally coated with 1–20 ALD cycles of Al2O3(≈0.17–1.76 nm) and analyzed by atomic force microscopy (AFM), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), spectroscopic ellipsometry, UV–Vis spectroscopy, time-resolved fluorescence, large-area Raman mapping of Rhodamine 6G and finite-difference time-domain (FDTD) modeling. Morphology evolves from isolated oxide nuclei after one cycle through a conformal roughness-amplifying shell at 5–15 cycles to vertically elongated outgrowths at 20 cycles; ellipsometry confirms self-limiting growth with 0.10 ± 0.02 nm cycle–1. Optical measurements reveal three thickness regimes: ≤1 cycle (<0.2 nm) yields SERS-dominated behavior with picosecond quenching and intense Raman hotspots; ∼5 cycles (∼0.5 nm) provides the hybrid optimum, giving the highest Raman enhancement (EF ≈ 2 × 103) together with a 4-fold fluorescence-lifetime extension (⟨τ⟩ ≈ 26 ns) that signals strong MEF; whereas >10 cycles (>1 nm) attenuate both SERS and MEF as the evanescent field decays. FDTD maps based on AFM topographies reproduce the heavy-tailed hotspot distribution and identify the 0.5–1.0 nm window as the sweet spot for co-optimizing field confinement and radiative efficiency. Stability tests show that five-cycle coatings endure solvent rinsing and cotton-swab abrasion while retaining─or even increasing─SERS activity, whereas thicker oxides guarantee mechanical integrity at the cost of weaker near-fields. These combined results show an experimentally validated framework for engineering reusable, dual-mode plasmonic substrates by angstrom-level control of dielectric spacer thickness.
de Jesus Pereira, André Luis
,
Sans, Juan Angel
,
Vilaplana, Rosario
,
Ray, Sudeshna
,
Tadge, Prachi
,
Godoy, Armstrong
,
Horta, Isabela M.
,
da Silva-Sobrinho, Argemiro S.
,
Rodríguez-Hernández, Plácida
,
Muñoz, Alfonso
,
Popescu, Catalin
,
Manjón, Francisco J.
Minerals
, vol. 15
(1)
Show abstract
Hide abstract © 2024 by the authors.This study investigates the high-pressure structural and vibrational properties of nano-Sc2O3 using a combination of X-ray diffraction, Raman spectroscopy, and theoretical calculations. Nano-Sc2O3 maintains its cubic bixbyite structure up to 26.4 GPa, without evidence of phase transitions, contrasting with bulk Sc2O3, which transitions to a monoclinic phase around 25–28 GPa. Raman spectroscopy reveals a pressure-induced blue shift in the vibrational modes, indicating lattice compression, and the absence of new modes confirms the retention of the cubic symmetry. Theoretical predictions using density functional theory (DFT) closely match the experimental data, validating the computational approach we use to model the pressure-dependent vibrational behavior of nano-Sc2O3. Comparisons with previous studies seem to show that the nanoscale material exhibits enhanced structural stability compared to its bulk counterpart, likely due to size effects and surface energy contributions. These findings provide new insights into the behavior of nanomaterials under extreme conditions and highlight the potential applications of nano-Sc2O3 in high-pressure environments.
Pereira, André Luis de Jesus
,
Sans, Juan Ángel
,
Gomis, Óscar
,
Santamaría-Pérez, David
,
Ray, Sudeshna
,
Godoy, Armstrong
,
da Silva-Sobrinho, Argemiro Soares
,
Rodríguez-Hernández, Plácida
,
Muñoz, Alfonso
,
Popescu, Catalin
,
Manjón, Francisco Javier
Nanomaterials
, vol. 14
(8)
Show abstract
Hide abstract © 2024 by the authors.We report a joint high-pressure experimental and theoretical study of the structural, vibrational, and photoluminescent properties of pure and Eu3+-doped cubic Y2O3 nanoparticles with two very different average particle sizes. We compare the results of synchrotron X-ray diffraction, Raman scattering, and photoluminescence measurements in nanoparticles with ab initio density-functional simulations in bulk material with the aim to understand the influence of the average particle size on the properties of pure and doped Y2O3 nanoparticles under compression. We observe that the high-pressure phase behavior of Y2O3 nanoparticles depends on the average particle size, but in a different way to that previously reported. Nanoparticles with an average particle size of ~37 nm show the same pressure-induced phase transition sequence on upstroke and downstroke as the bulk sample; however, nanoparticles with an average particle size of ~6 nm undergo an irreversible pressure-induced amorphization above 16 GPa that is completed above 24 GPa. On downstroke, 6 nm nanoparticles likely consist of an amorphous phase.
Filgueira, G. A.
,
Pessoa, R. S.
,
Yamamoto, R. K.
,
Alves, C.
,
Da Silva Sobrinho, A. S.
IEEE Transactions on Plasma Science
, vol. 52
(8)
, pp. 3127-3135
Show abstract
Hide abstract © 1973-2012 IEEE.This study employed an inverted reactor approach to activate tap water (TW) using effluent bubbles derived from a gliding arc discharge (GAD). Optical emission spectroscopy (OES) analysis revealed the dominant presence of nitrogen species and oxygen radicals within specified spectral ranges. The physicochemical attributes of the plasma-activated TW (PATW) remained consistent, highlighting the efficacy of the reactor's bubbling system. Through UV-Vis spectrophotometry and pH analysis, the notable observation was the stabilizing influence of hydrogen peroxide (H2O2) and positive hydrogen ions (H+) during the initial activation phases (75 min), which played a significant role in maintaining mildly alkaline pH. Energy efficiency metrics demonstrated a decline up to 1.25 h of activation, with subsequent stabilization. Our research outcomes further emphasize the efficacy of GAD, shedding light on its significant potential in optimizing the water activation process.
Oliveira, Adriano de
,
da Silva Sobrinho, Argemiro S.
,
Leite, Douglas M.G.
,
Neto, Jonas J.
,
Gonçalves, Rodolfo L.P.
,
Massi, Marcos
Rem International Engineering Journal
, vol. 77
(4)
Show abstract
Hide abstract © 2024, Escola de Minas. All rights reserved.A Hollow Cathode Plasma Enhanced Chemical Vapor Deposition (HC-PECVD) reactor was used to deposit silver doped Diamond-Like Carbon (Ag-DLC) films on Ti6Al4V alloy employing two methodologies: i) producing a silicon interlayer, using tetramethylsilane (TMS) as silicon precursor, varying the argon flow of the hollow cathode; and ii) carbonitriding the substrate. Profilometry, Raman, and Secondary Ion Mass Spectrometry (SIMS), as well as nanohardness, micro-scratch, scratch, and VDI 3198 indentation tests were used to evaluate the characteristics of the films and their adhesion on the substrates. The results demonstrated that the argon flow can be used for tuning the Ag-DLC film’s hardness, toughness, and adherence on silicon interlayers. The carbonitriding process, in turn, provided an improvement in the film toughness compared with non-carbonitrided samples. Considering the lower cost and easier handling of N2 compared to the silicon precursors commonly available (TMS, HDMSO, SiH4, etc.), the carbonitriding process proved more appropriate to improve the adhesion of the Ag-DLC films on the Ti6Al4V alloy.
Chaves, João
,
Chiappim, William
,
Karnopp, Júlia
,
Neto, Benedito
,
Leite, Douglas
,
da Silva Sobrinho, Argemiro
,
Pessoa, Rodrigo
Nanomaterials
, vol. 13
(24)
Show abstract
Hide abstract © 2023 by the authors.In the presented study, a novel approach for thermal atomic layer deposition (ALD) of Al2O3 thin films using plasma-activated water (PAW) as a co-reactant, replacing traditionally employed deionized (DI) water, is introduced. Utilizing ex situ PAW achieves up to a 16.4% increase in the growth per cycle (GPC) of Al2O3 films, consistent with results from plasma-enhanced atomic layer deposition (PEALD). Time-resolved mass spectrometry (TRMS) revealed disparities in CH4 partial pressures between TMA reactions with DI water and PAW, with PAW demonstrating enhanced reactivity. Reactive oxygen species (ROS), namely H2O2 and O3, are posited to activate Si(100) substrate sites, thereby improving GPC and film quality. Specifically, Al2O3 films grown with PAW pH = 3.1 displayed optimal stoichiometry, reduced carbon content, and an expanded bandgap. This study thus establishes “PAW-ALD” as a descriptor for this ALD variation and highlights the significance of comprehensive assessments of PAW in ALD processes.
Damasceno, Barbara S.
,
Horta, Isabela M.
,
de Oliveira, Regiane S.
,
Pereira, Raissa M.
,
Schatkoski, Vanessa M.
,
Bacher, Gerd
,
Massi, Marcos
,
Thim, Gilmar P.
,
André, André L.
,
da Silva Sobrinho, Argemiro S.
,
Leite, Douglas M.G.
Materials Science in Semiconductor Processing
, vol. 167
Show abstract
Hide abstract © 2023 Elsevier LtdSurface acoustic wave (SAW) sensors enhanced by a graphenic sensitive layer offer improved electrical response uniformity, and recent research has explored their potential for use in point-of-care platforms. These devices offer a unique combination of cost effectiveness, ease of handling, manufacturability, and remarkable sensor performance. This article summarizes the latest advancements in SAW sensors with graphenic-based nanomaterials, including their fabrication, operation mechanisms, and properties. Several recent studies are reviewed and compared to conventional SAW sensors. Furthermore, the challenges and prospects of using graphenic-based structures to enhance SAW devices and produce rapid actionable results are discussed.
Horta, Isabela Machado
,
Damasceno, Barbara Souza
,
de Oliveira, Regiane Santana
,
Pereira, André Luis de Jesus
,
Massi, Marcos
,
Sobrinho, Argemiro Soares da Silva
,
Leite, Douglas Marcel Gonçalves
Surfaces and Interfaces
, vol. 40
Show abstract
Hide abstract © 2023AlGaN thin films with different Al content were grown via reactive magnetron sputtering onto glass substrates using independent Al and Ga targets. The quality of the films was analyzed using X-ray diffraction, Raman spectroscopy, energy dispersive spectroscopy, and UV-Vis spectrophotometry. The results show that the Al content can be effectively controlled by tuning the power ratio applied to the independent targets in different absolute situations. Moreover, all produced samples presented only wurtzite structure without indication of other phases on both X-ray diffraction and Raman spectroscopy analyses. Overall, the properties of the films had a strong correlation with the composition, such as the expected blue shift of the optical bandgap and the Raman phonon modes, and the lattice cell expansion with increasing Al content. In addition, a higher c-orientation texture together with a sharper diffraction peak were observed for samples with more Al.
Godoy-Junior, Armstrong
,
Pereira, André
,
Damasceno, Barbara
,
Horta, Isabela
,
Gomes, Marcilene
,
Leite, Douglas
,
Miyakawa, Walter
,
Baldan, Maurício
,
Massi, Marcos
,
Pessoa, Rodrigo
,
Sobrinho, Argemiro da Silva
Plasma
, vol. 6
(2)
, pp. 362-378
Show abstract
Hide abstract © 2023 by the authors.In this study, we report the use of a radiofrequency plasma-assisted chemical vapor deposition (RF-CVD) system with a hollow cathode geometry to hydrogenate anatase TiO2 thin films. The goal was to create black TiO2 films with improved light absorption capabilities. The initial TiO2 was developed through magnetron sputtering, and this study specifically investigated the impact of hollow cathode hydrogen plasma (HCHP) treatment duration on the crucial characteristics of the resulting black TiO2 films. The HCHP treatment effectively created in-bandgap states in the TiO2 structure, leading to enhanced light absorption and improved conductivity. Morphological analysis showed a 24% surface area increase after 15 min of treatment. Wettability and surface energy results displayed nonlinear behavior, highlighting the influence of morphology on hydrophilicity improvement. The anatase TiO2 phase remained consistent, as confirmed by diffractograms. Raman analysis revealed structural alterations and induced lattice defects. Treated samples exhibited outstanding photodegradation performance, removing over 45% of methylene blue dye compared to ~25% by the pristine TiO2 film. The study emphasized the significant impact of 15-min hydrogenation on the HCHP treatment. The research provided valuable insights into the role of hydrogenation time using the HCHP treatment route on anatase TiO2 thin films and demonstrated the potential of the produced black TiO2 thin films for photocatalytic applications.
Pereira, A. L.J.
,
Sans, J. A.
,
Gomis, O.
,
Santamaría-Pérez, D.
,
Ray, S.
,
Godoy-Jr, A.
,
da Silva-Sobrinho, A. S.
,
Rodríguez-Hernández, P.
,
Muñoz, A.
,
Popescu, C.
,
Manjón, F. J.
Results in Physics
, vol. 49
Show abstract
Hide abstract © 2023 The Author(s)We report a joint experimental and theoretical study of the structural and vibrational properties of C-type bulk Y2O3 under hydrostatic compression. The combination of high-pressure X-ray diffraction and Raman scattering experimental measurements with ab initio theoretical calculations on bulk Y2O3 allows us to confirm the cubic (C-type) – monoclinic (B-type) – trigonal (A-type) phase transition sequence on the upstroke and the trigonal-monoclinic phase transition on the downstroke. This result reconciles with the results already found in related rare-earth sesquioxides of cations with similar ionic radii as Y, such as Ho2O3 and Dy2O3, and ends with the controversy regarding the existence of the intermediate monoclinic phase between the cubic and trigonal phases in pure bulk Y2O3 on the upstroke. As a byproduct, the good agreement between experimental and calculated results allows us to use extensive theoretical data to discuss the structural and vibrational behavior of the three phases of Y2O3 under compression, thus allowing a more detailed understanding of the effect of pressure on rare-earth sesquioxides than previous studies.
Petraconi, André
,
Miranda, Felipe
,
Prado, Eduardo
,
Braite, Bruno
,
Gasi, Fernando
,
Bittencourt, Edison
,
Valadares, Georgio
,
Massi, Marcos
,
Petraconi, Gilberto
,
da Silva Sobrinho, Argemiro
Fibers and Polymers
, vol. 24
(2)
, pp. 373-382
Show abstract
Hide abstract © 2023, The Author(s), under exclusive licence to the Korean Fiber Society.This work presents permethrin (15%)-based monomers polymerisation in polyamide fabrics using hybrid corona–dielectric barrier discharge (DBD) to potentiate insect–parasite repellency functionalities in polyamide fabrics. First of all, the electric characterisation of the discharge was made using the Lissajous figure method for determining the plasma dosage (2841 W min m−2). Before the polymerisation process, the polyamide fabric was activated by DBD discharge, operating at 23 kHz and voltage amplitude of 12.5 kV in atmospheric pressure. After that, the polymerisation process is initiated by injecting permethrin into the system, maintaining the operational parameters used in the activation process. The non-activated and activated polyamide fabrics measured the static and dynamic contact angle, showing a variation from 120° (non-activated) to 34° (immediately after plasma activation). The chemical structure of synthesised permethrin was evaluated by Fourier transformed infrared (FTIR) spectroscopy to confirm the polymerisation (deposition) of permethrin on the fabric surface; it is possible to observe the 648 cm−1 bands that are associated with asymmetric vibration of the C–Cl bonds, but most evident change occurs at 1045 cm−1, which is associated with cyclopropyl group vibrations. Field emission scanning electron microscopy (FESEM) analysis was used to evaluate the possible degradation of the fabric surface when exposed to plasma activation and the homogeneity of the permethrin coating in the fibres after the polymerisation. The energy dispersive spectrometer (EDS) was used to confirm the polymerisation and the distribution of the permethrin in the fabric.
de Oliveira, R. S.
,
Folli, H. A.
,
Horta, I. M.
,
Damasceno, B. S.
,
Augstrose, J. H.C.
,
Miyakawa, W.
,
Pereira, A. L.J.
,
Massi, M.
,
da Silva Sobrinho, A. S.
,
Leite, D. M.G.
Materials Research
, vol. 26
Show abstract
Hide abstract © 2023 Universidade Federal de Sao Carlos. All rights reserved.This work reports on the properties of GaN films grown by reactive magnetron sputtering onto glass substrate kept at relatively low temperature (400°C), using different RF power applied to the Ga target. Their structural, morphological, vibrational and optical properties were characterized by X-ray diffraction, atomic force and scanning electron microscopies, Raman spectroscopy and UV-vis spectrophotometry. The films have wurtzite phase with strong preferential orientation in the c-axis direction. Moreover, two clear contributions to the (0002) diffraction peak could be found, indicating the presence of two different morphologies, which were discussed in terms of the formation of an intermediate layer between the substrate and a dominating columnar-like microstructured film.
Miranda, F. S.
,
Prado, E. S.P.
,
Silva, R. J.
,
Ribeiro, A. M.
,
Caliari, F. R.
,
Calciolari, F. L.
,
Sobrinho, A. S.Silva
,
Petraconi, G.
Materials Research
, vol. 26
Show abstract
Hide abstract © 2023 Universidade Federal de Sao Carlos. All rights reserved.In this work, a thermal plasma-based ablation test system was used to evaluate the ablative performance of the EPDM composite. The system produces a high enthalpy plasma jet generated by a plasma (DC) torch, operating at atmospheric pressure using compressed air as working gas, enabling the variation of the thermal flux concerned with the studied EPDM composites. The samples were characterized using Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS), Fourier-Transform Infrared spectroscopy (FTIR), and Thermogravimetric Analysis (TGA) to investigate the morphology, mass-loss rate, the reaction layer (char formation), and chemical changes of the samples for each thermal flux. For a complete evaluation, the thermal fluxes were varied in 0.30, 0.45, 0.60, 0.75, and 0.90 MW/m2 and for each thermal flux, disk-shape samples remained exposed to the plasma jet for 10s. During the plasma jet exposure time, the temperatures of the surface and the back of the samples were collected to verify the formed char layer’s insulator capacity and the samples’ thermal diffusivity for each experimental condition. The mass loss is continuous under the thermal fluxes of 0.30 and 0.45 MW/m2, stabilizing at 60% until 0.75 MW/m2. The formed char layer begins to lose its protective capacity, evidenced by the size decrease (from 800 µm to 700 µm), due to the ablation process of the reaction layer from the thermal flux of 0.90 MW/m2
Prado, E. S.P.
,
Essiptchouk, A.
,
Amaral-Labat, G.
,
da Silva Sobrinho, A. S.
,
Petraconi, G.
,
Baldan, M. R.
,
Miranda, F. S.
Plasma Chemistry and Plasma Processing
, vol. 43
(1)
, pp. 25-46
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to Springer Science+Business Media, LLC, part of Springer Nature.Thermal plasma-assisted processing is an effective process for the synthesis of gas (CO and H2) and carbonaceous materials production from industrial waste. In this paper, a DC plasma torch designed with two vortices chambers has been developed, and its characteristics have been experimentally tested. The plasma torch operates with different plasma working gases, including steam. The results of coal tar pitch (CTP) processing will be presented as a possible ecological application. CTP is a waste from the steel industry mainly composed of polycyclic aromatic hydrocarbons. The experimental results will be discussed with thermodynamic calculations and numerical simulation of the heat and mass transfer in the DC plasma torch and the chemical reaction chamber. The simulations were carried out to clarify the regions of gas flow and temperatures for producing synthesis gas and carbon nanomaterial. The results enable one to predict the produced gas composition and carbon nanomaterial properties. The physicochemical properties of carbon nanomaterial and synthesis gas show high efficiency in converting CTP into high-value-added products.
Prado, E. S.P.
,
Miranda, F. S.
,
de Araujo, L. G.
,
Fernandes, G. L.
,
Pereira, A. L.J.
,
Gomes, M. C.
,
da Silva Sobrinho, A. S.
,
Baldan, M. R.
,
Petraconi, G.
Ozone Science and Engineering
, vol. 45
(3)
, pp. 276-290
Show abstract
Hide abstract © 2022 Society.This is an experimental study on the decolorization efficiency and the degradation of organic compounds from textile wastewater by the ozonation process in a batch system. The effects of different sample volumes of textile wastewater over time were investigated. The experiments were performed in a 1 L glass reactor with a magnetic stirrer and a bubble diffuser at the bottom to feed the ozone. The applied cumulative ozone dosage varied at 120 gO3 L−1, 60 gO3 L−1, and 30 gO3 L−1, and the total interaction time for each test was 1 h. To investigate the physicochemical properties of the textile wastewater (solid and liquid phases) before and after the treatment, multiple analytical characterization methods were used: Thermal Gravimetric Analysis, Scanning Electron Microscopy coupled with Energy-Dispersive X-ray Spectroscopy, X-ray diffraction, Fourier Transform Infrared spectroscopy, and Spectrophotometer. The most perceptive change was observed in the color of the liquid medium, which turned from black to transparent, and a visual color number indicator known as DurchsichtFarbZahl (DFZ) was used for the evaluation of this process. Absorbance values decreased about 3.5 times after 5 min of treatment with a 0.15 L sample volume, and these values differed for tests with larger sample volumes. FTIR spectroscopy demonstrated that the bands’ intensities associated with the C − H, C − N, and C − O decrease during treatment. On the other hand, it was possible to conclude that combining treatment methods to improve the degradation of persistent compounds after the ozonation process is necessary. Finally, the ozonation of the textile wastewater proved to be effective at removing color due to its high reaction capacity.
Prado, E. S.P.
,
Miranda, F. S.
,
Marquesi, A. R.
,
Essiptchouk, A.
,
Labat Amaral, G. A.
,
da Silva Sobrinho, A. S.
,
Petraconi, G.
,
Baldan, M. R.
Environmental Technology United Kingdom
, vol. 44
(10)
, pp. 1379-1391
Show abstract
Hide abstract © 2021 Informa UK Limited, trading as Taylor & Francis Group.The processing of coal tar pitch (CTP) to produce clean fuel gas and carbon black (CB) is studied in a plasma reactor equipped with a direct-current plasma torch. The composition of the gas produced and energy costs were estimated theoretically for the CTP pyrolysis and gasification processes by two oxidants, namely oxygen and water vapor. We have found that the main gaseous compounds obtained in the pyrolysis and gasification processes are hydrogen (H2), carbon monoxide (CO), and very often carbon dioxide (CO2). For the pyrolysis case, the mean value of the synthesis gas concentration reaches a major value of 98 vol.% (H2–81 vol.%, CO–17. vol.%). However, only 23% of the initial CTP is transformed into gas phase at 1100 K and its content increases up to 37.4% at a temperature of 3000 K. For oxygen gasification, the syngas quantity is little less compared to the pyrolysis case and attains 96.6 vol.% (H2–26.5 vol.%, CO–70.1 vol.%) for T > 1100 K. An intermediate syngas content for the water steam gasification is 97.8 vol.% (with H2–55.8 vol.% and CO–42.0 vol.%). The CB produced was composed of well-defined spherical particles of 30-nm size. Furthermore, it is composed of carbon (98.2%), and followed by oxygen (1.8%) with a surface area of 97 m2 g−1. The thermal plasma system shows high efficiency in conversion of CTP into high-value-added products.
Horta, Isabela Machado
,
Damasceno, Barbara Souza
,
Leite, Douglas Marcel Gonçalves
,
da Silva Sobrinho, Argemiro Soares
,
de Jesus Pereira, André Luis
,
Godoy, Armstrong
Advanced Materials for A Sustainable Environment Development Strategies and Applications
, pp. 77-99
Travessa, Dilermando Nagle
,
Guedes, Geovana Vilas Bôas
,
de Oliveira, Aline Capella
,
Silva Sobrinho, Argemiro Soares da
,
Roche, Virginie
,
Jorge, Alberto Moreira
Corrosion Science
, vol. 209
Show abstract
Hide abstract © 2022 Elsevier LtdThe corrosion behaviour of laser and plasma nitrided β-Ti12Mo6Zr2Fe biomaterial was evaluated. Polarisation curves and electrochemical impedance spectroscopy were performed in simulated body fluid (SBF) at 37 °C. Both treatments formed titanium-nitride at the alloy's surface, and significantly improved the corrosion performance of the alloy. At anodic potentials of the order of 1.0 V, the titanium-nitride layer seems to oxidise, independent of the nitriding process. Nanometric fissures formed on the plasma titanium-nitride layer seems to govern the impedance response at low frequencies, exposing the substrate to the electrolyte. Laser titanium-nitride layer is thicker and lead to a better corrosion performance.
Uebele, Daniela T.R.
,
Téllez Soto, Claudio A.
,
Galvão, Nierlly K.A.M.
,
Tim, Carla R.
,
da Silva Sobrinho, Argemiro S.
,
Pessoa, Rodrigo S.
,
dos Santos, Laurita
Vibrational Spectroscopy
, vol. 123
Show abstract
Hide abstract © 2022 Elsevier B.V.Patients with skin diseases may have their quality of life affected. Many of them have chronic skin lesions or some form of complication during the healing process. Ozone therapy is a low-cost method with efficient results, including the easy application of ozonized oil to the skin. However, studies report divergent times for the ozonation process of vegetable oil. This work aims to characterize, using the Fourier transform infrared (FT-IR) spectroscopy technique, sunflower oil ozonized at different exposure times. Nine samples of oil were treated up to 90 min with ozone (maximum applied ozone dosage of 117.0 g L−1) and, together with the control sample, were analyzed by FT-IR and the spectra deconvoluted in relation to the main bands observed by the second derivative. Two spectral regions were investigated: 1800 – 800 cm−1 and 3050 – 2800 cm−1. The results indicated a statistically significant difference between the spectra, especially after 20 min of the ozonation process. A decrease in oil temperature was observed 30 min after the beginning of the ozonation process, with a decrease in the intensity of the –CH stretching band of the fragment –C[dbnd]C–H above 3000 cm−1, an increase of the intensity of the C–H stretching bands of the CH3 groups, decrease of intensity of the stretching bands of –C[dbnd]C– chemical bond, and constant intensity of the –C[dbnd]O stretching band.
Chiappim, William
,
Neto, Benedito Botan
,
Shiotani, Michaela
,
Karnopp, Júlia
,
Gonçalves, Luan
,
Chaves, João Pedro
,
Sobrinho, Argemiro da Silva
,
Leitão, Joaquim Pratas
,
Fraga, Mariana
,
Pessoa, Rodrigo
Nanomaterials
, vol. 12
(19)
Show abstract
Hide abstract © 2022 by the authors.The growing need for increasingly miniaturized devices has placed high importance and demands on nanofabrication technologies with high-quality, low temperatures, and low-cost techniques. In the past few years, the development and recent advances in atomic layer deposition (ALD) processes boosted interest in their use in advanced electronic and nano/microelectromechanical systems (NEMS/MEMS) device manufacturing. In this context, non-thermal plasma (NTP) technology has been highlighted because it allowed the ALD technique to expand its process window and the fabrication of several nanomaterials at reduced temperatures, allowing thermosensitive substrates to be covered with good formability and uniformity. In this review article, we comprehensively describe how the NTP changed the ALD universe and expanded it in device fabrication for different applications. We also present an overview of the efforts and developed strategies to gather the NTP and ALD technologies with the consecutive formation of plasma-assisted ALD (PA-ALD) technique, which has been successfully applied in nanofabrication and surface modification. The advantages and limitations currently faced by this technique are presented and discussed. We conclude this review by showing the atomic layer etching (ALE) technique, another development of NTP and ALD junction that has gained more and more attention by allowing significant advancements in plasma-assisted nanofabrication.
Magaldi, Bernardo
,
Karnopp, Júlia
,
da Silva Sobrinho, Argemiro
,
Pessoa, Rodrigo
Plasma
, vol. 5
(3)
, pp. 324-340
Show abstract
Hide abstract © 2022 by the authors.This work reports on the (zero-dimensional) global model study of argon plasma chemistry for a cylindrical thruster based on inductively coupled plasma (ICP) whose output has a system of two grids polarized with each other with direct current potential. The global model developed is based on particle and energy balance equations, where the latter considers both charged and neutral species. Thus, the model allows the determination of the neutral gas temperature. Finally, this study also investigated the role of excited species in plasma chemistry especially in the ions production and its implications for propulsion parameters, such as thrust. For this, the study was carried out in two different scenarios: (1) one taking into account the metastable species Arr and Arp (multi-step ionization), and (2) the other without these species (single-step ionization). Results indicates a distinct behavior of electron temperature with radiofrequency (RF) power for the investigated cases. On the other hand, the gas temperature is almost the same for investigated power range of up to 900 W. Concern propulsion analysis, a thrust of 40 mN at 450 W was verified for case (1), which represents a remarkable thrust value for electric thrusters.
Gonçalves, M. F.S.
,
Petraconi Filho, G.
,
Couto, A. A.
,
Silva Sobrinho, A. S.da
,
Miranda, F. S.
,
Massi, M.
Journal of Environmental Management
, vol. 311
Show abstract
Hide abstract © 2022 Elsevier LtdThe management of radioactive waste is a worldwide activity based on the guidelines of the International Atomic Energy Agency (IAEA), and all stages of management require scientifically proven methods for possible deployment. The management of radioactive waste is a huge challenge due to the high risk in the collection, gathering, transport, handling, and storage. In this study, a thermal plasma treatment process was evaluated for its efficiency to process solid radioactive waste. Experiments were carried out with the application of stable isotopes of Lead, Iodine, Cobalt, and Cesium. After the thermal plasma treatments, the slag and the residual gas were analyzed to verify the influence of process time and discharge power on the efficiency of the process. The treatment for 25 min and 10 kW was sufficient to reduce the mass by 50% of the slag. When the applied power was increased to 15 kW, an expressive reduction in the treatment time (10 min) was able to promote the same mass reduction. The results indicated that the treatment of radioactive waste by thermal plasma is a promising method to manage and reduce the mass and volume for the final disposal.
Horta, Isabela Machado
,
Godoy, Armstrong
,
Damasceno, Barbara Souza
,
de Pereira, André Luis Jesus
,
Leite, Douglas Marcel Gonçalves
,
da Silva Sobrinho, Argemiro Soares
Metal Oxide Based Heterostructures Fabrication and Applications
, pp. 359-389
Show abstract
Hide abstract © 2023 Elsevier Inc. All rights reserved.Solar cells and photovoltaic devices are based overall on metal oxides and heterostructures. This is a technology in advance, with remarkable interest due to its low impact on the environment in comparison to the most used forms of energy conversion. Additionally, the oxides are most abundant, easy, and less expensive to obtain compared to other materials for such applications. Although the metal oxide–based photovoltaic devices show, usually, low conversion efficiency, some studies have shown capable of obtaining PCE higher than 10% or 20% using enhanced heterostructures. This chapter presented a review of the state of the art of metal oxide heterostructures applied mainly in photovoltaic devices and solar cells. A special focus is given to studies related to some of the most applied materials, such as ZnO, ZnO:Al, (AZO), and TiO2, and to heterostructures based on metallic oxides of copper, zinc, magnesium, vanadium, etc.
de Figueiredo, Viviane Maria Gonçalves
,
Silva, Alecsandro de Moura
,
Massi, Marcos
,
Sobrinho, Argemiro Soares da Silva
,
de Queiroz, José Renato Cavalcanti
,
Machado, João Paulo Barros
,
Do Prado, Renata Falchete
,
Junior, Lafayette Nogueira
Journal of Dental Research Dental Clinics Dental Prospects
, vol. 16
(3)
, pp. 170-178
Show abstract
Hide abstract © 2022 The Author(s).Background. New surface treatments have been proposed to expand the clinical indications of zirconia prostheses. This study aimed to evaluate the effect of silica and fluorine nanofilms on zirconia ceramic on the resin cement bond strength. Methods. Zirconia blocks and discs underwent different surface treatments: untreated zirconia (CON), sandblasted, silica-coated alumina particles (30 µm) (SC), silica nanofilm (SN), and fluorine nanofilm (FN). Nanofilm deposition was performed through plasma enhanced chemical vapor deposition (PECVD). Zirconia surfaces were characterized on disks by morphology (atomic force microscopy, AFM), chemical analysis (x-ray photoelectron spectroscopy, XPS), and contact angle analysis. A silane coupling agent was applied on each treated surface, and a cylinder of resin cement was built up. Half of the specimens in each group were submitted to 6000 thermal cycles (TC). Bond strength was analyzed using the shear test, and the fractographic analysis was performed with stereomicroscopy and SEM/EDS. Statistical analysis was performed through one-way ANOVA and Tukey test in the non-aged and aged specimens. Results. Nanofilms modified the zirconia surface, which became more hydrophilic and chemically reactive. Chemical bonding between Si-O was found in SN, and FN promoted a fluorination process on the ceramic surface, converting zirconia into zirconium oxyfluoride. Specimens of the SN (TC) group failed on pre-testing. FN (TC) bond strength (3.8 MPa) was lower than SC (TC) and CON (TC) after shearing. Adhesive failure predominated in the experimental groups. Silica nanofilm failure occurred after aging. Conclusion. Silica and fluorine nanofilms deposited by PECVD did not promote effective bonding between zirconia and resin cement.
De Oliveira, R. S.
,
Folli, H. A.
,
Stegemann, C.
,
Horta, I. M.
,
Damasceno, B. S.
,
Miyakawa, W.
,
Pereira, A. L.J.
,
Massi, M.
,
Da Silva Sobrinho, A. S.
,
Leite, D. M.G.
Materials Research
, vol. 25
Show abstract
Hide abstract © 2022 Universidade Federal de Sao Carlos. All rights reserved.This work reports the properties of GaN films grown onto c-Si (100) at relatively low substrate temperature (400°C) by reactive magnetron sputtering. The study depicts the effect of working pressure and RF power on the GaN film structural, vibrational and optical properties characterized by X-ray diffraction, atomic force and scanning electron microscopies, Raman spectroscopy and spectroscopic ellipsometry. Unusual low pressure deposition condition (0.40 Pa) was achieved by using a separated argon inlet directed to the Ga target surface, resulting in improved crystalline quality of the films. In this condition, the preferential crystalline orientation, the surface morphology and the optical gap of the GaN films show a strong dependence on the RF power applied to the Ga target, where low RF power (30-60 W) was responsible for increasing the c-axis orientation and the optical gap, while higher RF power (75-90 W) decreased the overall crystal quality and increased the surface roughness.
Leitão, Antonio Bruno de Vasconcelos
,
Bringhenti, Cleverson
,
Tomita, Jesuino Takachi
,
dos Santos Silva, Franco Jefferds
,
Xisto, Carlos
,
Grönstedt, Tomas
International Journal of Hydrogen Energy
, vol. 176
Show abstract
Hide abstract © 2025 The AuthorsThe present work performs a review for using hydrogen in aircraft propulsion systems analyzing challenges and opportunities with the two main driveline architectures: direct combustion of hydrogen and fuel cells. First, the capability of hydrogen aircraft to become more energy efficient than conventional aircraft are discussed on system level, by extending previous review work. Then, challenges for hydrogen combustion and ways to limit emissions by lean direct injection and micromix combustion are discussed. Polymer electrolyte membrane (PEM) and solid oxide fuel cells are reviewed and the outlook for high temperature PEM fuel cells and challenges with per- and polyfluoroalkyl substances (PFAS) emissions are discussed. Dual fuel aircraft and flexible combustion are discussed as ways to provide a transition to a hydrogen economy. Additionally, hybrid configurations and new cycles that simplify hydrogen integration are reviewed. Finally, recent promising results on water emissions and contrail formation for hydrogen combusting aircraft are discussed.
Endo, Pedro Seiti
,
Tomita, Jesuino Takachi
,
Bringhenti, Cleverson
,
dos Santos Silva, Franco Jefferds
,
Diaz, Ruben Bruno
Aerospace
, vol. 12
(9)
Show abstract
Hide abstract © 2025 by the authors.Adverse pressure gradients are intrinsic to compressor flow behavior and are further intensified by secondary effects associated with rotor tip clearance flow interactions. Tip clearance generates leakage flow, which leads to the formation of tip leakage vortices, a major contributor to aerodynamic losses in axial compressors. These vortices significantly influence both compressor performance and operational stability. Extensive prior research has demonstrated that passive casing treatments, particularly axial slots, can substantially improve the stall margin in axial compressors. In this work, the performance of a new casing treatment geometry is investigated using the concept of recirculating flow within semi-circular axial slots. The proposed casing treatment geometry builds upon recent experimental findings involving single-rotor configurations. It was applied to the first rotor row of a three-and-a-half-stage (3.5-stage) axial compressor comprising an inlet guide vane followed by three rotor–stator stages. The numerical model incorporates axial slots with a novel periodic interface approach implemented in a multistage compressor simulation. Three-dimensional steady-state RANS (Reynolds Average Navier-Stokes) simulations were performed to investigate the aerodynamic effects of the casing treatment across various rotational speeds. The results for the casing treatment configuration were compared with those of a baseline smooth casing. The introduction of the new casing treatment produced noticeable modifications to the internal flow structure, particularly in the tip region, resulting in improved overall compressor stability within the operating range of 85 to 100% of design speed.
Tonon, Daniel da Silva
,
Tomita, Jesuino Takachi
,
Garcia, Ezio Castejon
,
Bringhenti, Cleverson
,
de Almeida, Luiz Eduardo Nunes
,
Kapat, Jayanta
,
Vesely, Ladislav
Energies
, vol. 18
(8)
Show abstract
Hide abstract © 2025 by the authors.Turbines are rotating machines that generate power by the expansion of a fluid; due to their characteristics, these turbomachines are widely applied in aerospace propulsion systems. Due to the clearance between the rotor blade tip and casing, there is a leakage flow from the blade pressure to the suction sides, which generates energy loss. There are different strategies that can be applied to avoid part of this loss; one of them is the application of so-called desensitization techniques. The application of these techniques on gas turbines has been widely evaluated; however, there is a lack of analyses of hydraulic turbines. This study is a continuation of earlier analyses conducted during the first stage of the hydraulic axial turbine used in the low-pressure oxidizer turbopump (LPOTP) of the space shuttle main engine (SSME). The previous work analyzed the application of squealer geometries at the rotor tip. In the present paper, winglet geometry techniques are investigated based on three-dimensional flowfield calculations. The commercial CFX v.19.2 and ICEM v.19.2 software were used, respectively, on the numerical simulations and computational mesh generation. Experimental results published by the National Aeronautics and Space Administration (NASA) and data from previous works were used on the computational model validation. The parametric analysis was conducted by varying the thickness and width of the winglet. The results obtained show that by increasing the winglet thickness, the stage efficiency is also increased. However, the geometric dimension of its width has minimal impact on this result. An average efficiency increase of 2.0% was observed across the entire turbine operational range. In the case of the squealer, for the design point, the maximum efficiency improvement was 1.62%, compared to the current improvement of 2.23% using the winglet desensitization technique. It was found that the proposed geometries application also changes the cavitation occurrence along the stage, which is a relevant result, since it can impact the turbine life cycle.
Dias, Marcelo Marques Gomes
,
Tomita, Jesuino Takachi
,
Bringhenti, Cleverson
,
Silva, Franco Jefferds Santos
Proceedings of the ASME Turbo Expo
, vol. 1
Show abstract
Hide abstract Copyright © 2025 by ASME.Due to the growing relevance of mitigating climate change, and the race to improve the energy efficiency of aircrafts, aiming a goal of net-zero emissions of CO2 by 2050, the aircraft propellers have been receiving more attention, as they could represent the next innovation towards the efficiency improvements, especially due to the possibility of hybrid/electrical propulsion. In this context, this article consists of a critical overview of propeller design methods, depicting some relevant classical methods of designing propellers, such as the Blade Element Momentum Theory by Glauert, Vortex Theories, developed by Betz, Goldstein, and Theodorsen, as well as methods to design propellers that are intended to increase the lift on the wings. The straightforward Propeller Design procedures by Larrabee, Adkins Liebeck, and Wald, which are based on these theories, are also covered and compared. In addition, this paper also covers the final design and optimization, showing how computational methods, such as VLM and CFD, are being used in the literature to improve preliminary designs and model the interaction between the propellers and the wing/body. The objective of this paper is to provide a comprehensive reference for researchers and students, summarizing the state-of-Art of propeller design and optimization, for those who intend to work with propellers for green aviation.
Vesely, L.
,
Bringhenti, C.
,
Kapat, J.
,
Tomita, J. T.
,
Stoia, M.
International Journal of Thermofluids
, vol. 24
Show abstract
Hide abstract © 2024The aviation industry accounts for part of the CO2 emissions contributing to climate change. The industry has established a target to reduce 2050 net aviation carbon emissions by 50 % relative to 2005 levels. With this in mind, waste heat recovery is a key pathway to achieve reduced emissions and improve system efficiency. The waste heat may potentially be converted to electric power using a supercritical CO2 Brayton power cycle. The sCO2 power system offers the advantage of compactness owing to the high working fluid density, which is an important consideration for aircraft performance. The present work focuses on the integration of the sCO2 power system into the aircraft propulsion system and evaluation of its performance. Detailed optimization of the sCO2 waste heat system will be evaluated with a focus on cycle efficiency and net power under different operating conditions, including ground, takeoff, climb, cruise, and landing operations. The study is divided into two parts with two different turbofan engines, one with a nominal thrust of 30 kN and the other with a nominal thrust of 9 kN. The first part shows the effect and operation of the waste heat recovery unit under the different operating conditions. The second part is focused on cycle optimization and performance evaluation. The results demonstrate the potential of waste heat recovery during a range of operational conditions. The sCO2 cycle efficiency can reach between 25 and 39 % (depending on aircraft engine) with net power output in the range of 100 to 260 kW.
Rohden, Gerhard Egewarth
,
Henriques, Izabela Batista
,
Bringhenti, Cleverson
Journal of Cleaner Production
, vol. 469
Show abstract
Hide abstract © 2024 Elsevier LtdThe global increase in food demand drives the need for efficient and sustainable agricultural practices, particularly in the energy-intensive process of grain drying, which is crucial for maintaining product quality. This study proposes the exergetic and environmental analysis of a hybrid electric column dryer for soybeans, comparing its performance across four distinct national contexts: Paraguay, Brazil, the United States, and China. The aim is to explore how different energy matrices and degrees of hybridization influence the energy and environmental costs associated with soybean drying. In addition to considering different energy matrices, the present study advances beyond previous research by coupling the mathematical drying model with thermodynamic analysis. By integrating these aspects, it is possible to conduct thorough simulations and gain insights into the exergetic, environmental, and economic impacts of the drying process. For this, a computational model was developed capable of simulating the drying process of soybeans and determining the conditions of grains and air at the exit of the drying chamber and, thus, performing the First and Second Law analyses with different degrees of hybridization for four countries with different electricity mixes. Results reveal that for thin-layer soybean drying dynamics at T = 80 °C and v = 0.5 m/s, approximately 68.2 min were needed to reduce grain moisture content from 18% w.b (0.22 d.b) to 14% (0.163 d.b), with outlet temperatures of θ = 67.57 °C for grains and T = 71.7 °C for air. The final water content of the drying air was 0.021 kgw/kga. Exergetic cost analysis revealed significant variations among countries, with Paraguay exhibiting the greatest difference between completely fossil and purely electrical cases (433.5 kJ/kgg). Environmental cost analysis showed substantial differences in electrical energy use for drying, particularly in countries with predominantly renewable energy matrices. Paraguay showed the highest emissions variation with a purely electrical system, differing by 27.55 gCO2/kgg compared to the pure fossil case. Brazil, the United States, and China had differences of 25.33, 17.4, and 11.90 gCO2/kgg, respectively. From an economic standpoint, hybridization was found to be unfeasible in Brazil due to high electricity prices, while theoretically favorable in China, Paraguay, and the United States. Paraguay had the lowest drying cost at 2.63 US$/tong, followed by China, the United States, and Brazil with 3.92, 4.74, and 15.79 US$/tong, respectively. These analyses underscore the importance of comprehensive studies in evaluating process hybridization. Considering electricity mix composition and reliable life cycle analysis data is crucial for obtaining meaningful results. Integrated exergetic, environmental, and economic analyses are essential for guiding energy use decision-making processes.
Diaz, Ruben Bruno
,
Tomita, Jesuino Takachi
,
Bringhenti, Cleverson
,
Silva, Franco Jefferds dos Santos
,
Cavalca, Diogo Ferraz
Aerospace
, vol. 11
(8)
Show abstract
Hide abstract © 2024 by the authors.The internal losses in the tip clearance region strongly influence the compressor performance and its operational range. Previous research proved that passive wall treatments with circumferential grooves in axial compressors effectively increase the compressor stall margin. The vortex generated inside the circumferential grooves creates a resistance to the flow that leaks into the tip clearance region of the compressor. However, most works found in the literature on circumferential grooves in axial compressors deal only with high-performance single-stage axial compressors. Therefore, there is a need to investigate and analyze the behavior of circumferential grooves in a multi-stage environment. In the present work, a passive wall treatment with circumferential grooves was implemented in a multi-stage axial compressor. Different configurations of circumferential grooves were created at the casing of the first and second rotor rows used in a four-stage axial flow compressor. Numerical simulations were performed to evaluate the influence of the circumferential grooves on the performance of a multi-stage axial compressor. The results obtained after the simulations for the different circumferential groove configurations were compared with the results obtained for the compressor without casing treatment (smooth wall) for different rotational speeds. Furthermore, the complete compressor map characteristics were simulated for the different casing treatment configurations, and the results were compared with the compressor characteristics of the smooth wall case. The passive wall treatment with circumferential grooves produced changes in the multi-stage axial compressor flow field, especially in the tip clearance region, improving the compressor stability mainly for part load speeds.
Adamczevski, Tiago Andrei
,
Tozi, Luiz Vitor
,
Vidal do Nascimento, João Guilherme
,
Bringhenti, Cleverson
,
Tomita, Jesuíno Takachi
,
Roma, Alexandre
International Journal of Gas Turbine Propulsion and Power Systems
, vol. 15
(3)
, pp. 67-75
Show abstract
Hide abstract © 2024 Tiago Andrei Adamczevski, Luiz Vitor Tozi, João Guilherme Vidal do Nascimento, Cleverson Bringhenti, Jesuíno Takachi Tomita.This paper presents the development of a gas turbine simulator based on an application of a real turbogenerator used to generate electricity on an offshore oil platform, the configuration is a turboshaft with free power turbine. The compressor, turbines and the control system were developed using specific methodologies. The development of the simulator was done using the Simulink environment in Matlab®. The development was done using blocks to represent each one of the main components in the engine. A stage stacking methodology based on the real geometry for each stage was adopted to create the compressor maps. The map was used in lookup tables blocks with help of auxiliary coordinates, also known as beta lines. To model both turbines were applied an ellipse equation also known as Stodola’s law. The engine simulator model was tested in an open loop and the results evaluated with the manual data from the engine.
Silva, Lucilene
,
Grönstedt, Tomas
,
Xisto, Carlos
,
Whitacker, Luiz
,
Bringhenti, Cleverson
,
Lejon, Marcus
Aerospace
, vol. 11
(4)
Show abstract
Hide abstract © 2024 by the authors.The ratio between blade height and chord, named the aspect ratio (AR), plays an important role in compressor aerodynamic design. Once selected, it influences stage performance, blade losses and the stage stability margin. The choice of the design AR involves both aerodynamic and mechanical considerations, and an aim is frequently to achieve the desired operating range while maximizing efficiency. For a fixed set of aerodynamic and geometric parameters, there will be an optimal choice of AR that achieves a maximum efficiency. However, for a state-of-the-art aero-engine design, optimality means multi-objective optimality, that is, reaching the highest possible efficiency for a number of operating points while achieving a sufficient stability margin. To this end, the influence of the AR on the performance of the first rotor row of a multistage, multi-objective, high-speed compressor design is analyzed. A careful setup of the high-speed aerodynamic design problem allows the effect of the AR to be isolated. Close to the optimal AR, only a modest efficiency variation is observed, but a considerable change in compressor stability margin (SM) is noted. Decreasing the AR allows for increasing efficiency, but at the expense of a reduced surge margin. This allows the designer to trade efficiency for stability. Increasing the AR, however, is shown to reduce both the surge margin and efficiency; hence, a distinct optimality in stability is observed for the analyzed rotor blade row. In this work, optimality in the surge margin with respect to the AR is observed, whereas there is a close to optimal efficiency. The predicted range from AR = 1.10 to AR = 1.64 is only indicative, considering that the definition of multi-objective optimality requires balancing efficiency and the surge margin and that the choice of balancing these two criteria requires making a design choice along a pareto optimal front.
Henrique De Paiva Pinheiro, Carlos
,
Bringhenti, Cleverson
,
Tomita, Jesuíno Takachi
,
Jefferds Dos Santos Silva, Franco
,
Roma, Alexandre
,
Salgado, Mayara Lopes
Proceedings of the ASME Turbo Expo
, vol. 6
Show abstract
Hide abstract © 2024 by ASME.This work aims to provide a methodology for defining the design point for industrial gas turbine considering the economic, environmental, and engine performance aspects. The definition of the design point is a key step in the development project of a gas turbine since this definition involves the analysis of several operational points to verify if the desired performance can be obtained. Thus, to extend the methodology presented in the literature developed for micro-turbines to consider industrial gas turbines a computer program was developed in MATLAB®. This program is capable of performing thermodynamic calculations for design point definition and of performing single- and multi-objective thermoeconomic and thermodynamic optimizations using genetic algorithms. For the optimization process, total cost minimization, yield maximization, and gas turbine-specific work maximization were chosen as objective functions. The decision variables chosen were compressor pressure ratio, compressor polytropic efficiency, turbine polytropic efficiency, and maximum cycle temperature. For the calculation of economic aspects, fixed costs (equipment, installations, land acquisition cost, etc.) and variable costs (fuel, emissions, and operation and maintenance costs) were considered. The emission cost of NOx, CO, and UHC was considered for the environmental cost calculations. The thermodynamic calculations were based on enthalpy and entropy. The developed computer program was validated by simulating a commercial gas turbine and comparing the results obtained, also using a commercial program, GASTURB®. The presented optimization process shows results for a single objective, two objectives, and three objectives, where the results show a comparison between different design points obtained. The software developed will be of great assistance in the learning of engineering students.
Merzvinskas, Marcelo
,
Bringhenti, Cleverson
,
Tomita, Jesuino Takachi
,
Jefferds Dos Santos Silva, Franco
,
Tozi, Luiz Vitor
,
Salgado, Mayara Lopes
Proceedings of the ASME Turbo Expo
, vol. 6
Show abstract
Hide abstract © 2024 by ASME.The air conditioning system of executive, commercial, or military aircraft heavily relies on air cycle machines due to the availability of engine bleed air and their lightness and reliability compared to vapor cycle systems. The type of application, weight, refrigeration capacity, financial aspects, size, performance, and other specific design requirements drive the selection of suitable equipment for a particular aircraft. The motivation of this paper has been based on summarize the main concepts of the aeronautical environmental control system, as well as the mathematical aspects underlying the modeling of a simple/bootstrap air cycle unit in a software. The main aim is to develop software that can generate high level requirements that would be refined during the development phase of an aeronautical air conditioning system. It will be greatly benefit for engineers and students in the design of aeronautical air conditioning systems to better understand and to meet the design requirements. The results demonstrate the influence of the water-sprayer and chilled-recirculation system on air cycle performance and cabin inlet temperature, respectively. They also show changes in certain parameters of interest such as a function of altitude, power consumed by the secondary compressor, and air cycle machine fan. The computational model has proven to be a useful tool for performing parametric studies and evaluating critical points in designing and selecting an air conditioning unit based on a simple/bootstrap air cycle with humid air (any quantity of moist) as the working fluid.
Vesely, Ladislav
,
Kapat, Jayanta
,
Bringhenti, Cleverson
,
Ribeiro, Guilherme Borges
,
Tomita, Jesuíno Takachi
AIAA Scitech Forum and Exposition 2024
Show abstract
Hide abstract © 2024 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.Decarbonization of the aviation sector is a key factor for current and future systems. Waste Heat Recovery (WHR) may be used to convert waste energy to electric power by using a bottoming cycle, which can reduce the overall fuel requirement of the airplane. One of the potential bottoming cycles for aircraft application is a Supercritical CO2 (sCO2) power system. The sCO2 power system has advantages because of the component compactness, which is crucial for aircraft integration. However, the main challenge for aircraft integration is the size and weight of the heat exchangers. The present work focuses on the performance of the Supercritical CO2 power system in both current and next-generation aircraft engines considering an innovative and advanced design of the sCO2 heat exchangers (cooler and primary heat exchanger). The first part of the work is focused on the analysis of the sCO2 WHR system for an aircraft engine. The second part of the work is focused on a detailed heat exchanger selection, design and optimization based on the aircraft engine parameters. The results show the potential of WHR utilization, which may generate an additional 100 - 200 kW. However, the heat exchangers may increase overall weight of the aircraft. For this reason, an advanced design is necessary.
da Fonseca Filho, Valdi Freire
,
Bringhenti, Cleverson
,
Lacava, Pedro Teixeira
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 45
(8)
Show abstract
Hide abstract © 2023, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.The Turbofan engine represents the type of propulsive technology mostly used in commercial aircrafts, and until that the new disruptive technologies take place, researches to optimize this propulsive system shall be continued to reduce the environmental impacts. The aim of this paper is to propose a methodology for the low-pressure system preliminary design (fan/low-pressure turbine), based on aircraft cruise thrust adjustment from commercial off-the-shelf turbofan engine, focusing on reducing specific fuel consumption for the individual aircraft mission. This work is carried out according to the following steps: (i) model development with calculation methodology for velocity diagram flow angles applied to the low-pressure system; (ii) estimation of baseline low-pressure system design parameters from limited engine data (an integrated engine aircraft model developed in the Gasturb and MATLAB commercial softwares are applied); (iii) evaluation of the strategies to increase the low-pressure system component efficiencies and their implementation by computer simulation; (iv) reapplication of the calculation methodology for estimation of the velocity diagram flow angles considering the adjusted low-pressure system components; and (v) analysis of the adjustment proposal results considering the matching between the lowest specific fuel consumption and the net thrust required for the cruise flight phase of the aircraft. As a final result, it demonstrates that the proposed strategies are promising for the adjustment of the low-pressure system in the preliminary design scope, and this approach may be considered feasibility from the standpoint of the engine manufacturer implementation, since the engine core and its external sizing do not affected.
de Oliveira Silva, Carlos Rafaello
,
Bringhenti, Cleverson
,
Tomita, Jesuíno Takachi
,
Whitacker, Luiz Henrique Lindquist
Journal of Thermal Science and Engineering Applications
, vol. 15
(4)
Show abstract
Hide abstract © 2023 by ASME.Evaporative cooling systems are commonly used in thermoelectric plants to cool the air at gas turbines inlet, improving the performance of these engines. Normally, the evaporative cooling is modeled as adiabatic saturation and, in this case, the water-air equilibrium temperature depends only on the atmospheric air properties. However, other factors such as the water temperature that supplies the equipment and the ratio between the mass flow rates of water and air, also affect the equilibrium conditions of these systems. This work presents three methodologies to calculate the air temperature in equilibrium state, considering all the factors mentioned. The methodologies were implemented in a computer program written in FORTRAN. In all cases tested, the results obtained by the three models showed high convergence. As an example, for 70 different sets of inputs, the absolute and relative differences of the results were below 0.3236°C and 1.2480%, respectively. A statistical study, also on this sample of results, revealed that, for a confidence level of 99%, the hypothesis of the equivalence between the methods cannot be rejected.
Vesely, Ladislav
,
Kapat, Jayanta
,
Bringhenti, Cleverson
,
Tomita, Jesuíno
AIAA Scitech Forum and Exposition 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Correction Notice Reference 5 should be: L. Vesely, J. S. Kapat, C. Bringhenti, J. T. Tomita, M. F. Stoia, and K. Jui, “sCO2 Waste Heat Recovery System for Aircraft Engines,” AIAA 2022-1407. AIAA SCITECH 2022 Forum. January 2022. doi: https://doi.org/10.2514/6.2022-1407.
de Oliveira Silva, George Patton
,
Takachi Tomita, Jesuino
,
Bringhenti, Cleverson
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.The present work investigates the effect of reordering the nodes and elements of a grid according to the Hilbert curves on the cache utilization in an in-house parallel CFD code. A sorting algorithm is proposed based on domain decomposition techniques and the execution times are compared to those obtained by the structured grid format.
Vesely, Ladislav
,
Kapat, Jayanta
,
Bringhenti, Cleverson
,
Tomita, Jesuíno Takachi
AIAA Scitech Forum and Exposition 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Waste Heat Recovery is one of the key pathways to achieving reduced emissions and improving system efficiency. The Waste Heat Recovery (WHR) may be used to convert the waste energy to electric power by using a bottoming cycle. One of the potential bottoming cycles for aircraft application is a Supercritical CO2 (sCO2) power system. The sCO2 power system has advantages because of the component compactness, which is a key factor for aircraft integration. The present work focuses on the performance of the Supercritical CO2 power system in both the current and the next-generation aircraft engines considering the techno-economic evaluation of the bottoming cycle. The techno-economic evaluation needs to consider bottoming cycle integration and potential fuels, such as hydrogen, ammonia, or sustainable aviation fuel (SAF). The first part of the work is focused on the analysis of the sCO2 WHR system for an aircraft engine. The second part of the work is focused on a detailed techno-economic evaluation, including the capital, operation, and maintenance costs. The simulation was done using in-house computer programs for gas turbine performance and the sCO2 cycle. The results show the potential utilization of WHR in different operational regimes: idling on the ground, cruise, landing, and takeoff. The results show that the Waste Heat Recovery unit may generate an additional 100 - 200 kW. However, the additional power will require an additional cost for the system, approximately $ 2 Million.
Gomes Dias, Marcelo Marques
,
Tozi, Luiz Vitor
,
de Oliveira Silva, George Patton
,
Tomita, Jesuino Takachi
,
Bringhenti, Cleverson
Proceedings of the ASME Turbo Expo
, vol. 6
Show abstract
Hide abstract Copyright © 2023 by ASME.The industry and the academy are continuously developing new approaches, technologies, and models for gas turbine design. However, there was not enough time to cover all the relevant subjects for undergraduate or graduate students in one or two-semester courses. So, in previous works, the authors described a developed interactive platform for the preliminary design of multistage axial flow turbines for uncooled blades and improved it based on the student’s feedback, so it could be as didactic as possible. Its application in the courses offered by the Turbomachines Department at Aeronautics Institute of Technology (ITA) successfully accelerated the learning process of the basics. In the graduate courses, the use of the program granted time to more complex topics, e.g., blade cooling, off-design performance, CFD simulations, manufacture, and machine learning applied to turbomachine design, which were not covered in previous years. The program initiates with the data from thermodynamic cycle calculation and the definition of the main design parameters. Then, it computes the aerothermodynamic properties of the flow stage-by-stage, from hub to tip, and the geometry of the blades. Finally, it estimates the losses by source, iteratively, through the models of Ainley and Mathieson [1], Dunham and Came [2], or Kacker and Okapuu [3]. This work presents some studies performed by the students using the platform. Firstly, it was varied some design key parameters such as loading and flow coefficients, the aspect ratio and the pitch-to-chord ratio of the blades, the airfoil section geometry, and the tip clearance, once at a time while maintaining the others. Then, it was possible to observe how these modifications affected the number of stages required, the stress levels, the machine size, and the isentropic efficiency, tracking the primary sources of loss. After, the students implemented other loss models, such as the one by Craig and Cox [4], aiming to analyze the effect of surface roughness on the losses. Finally, they compared the platform results with CFD simulations and experimental data from turbines developed at the Department. The paper concludes with the students’ insights through the project and comments on how the employed methodology improved their learning process.
de Oliveira, Igor
,
Bringhenti, Cleverson
,
Tomita, Jesuino T.
,
Maia, Ana A.G.
,
Kapat, Jayanta S.
,
Fernandez, Erik
Proceedings of the ASME Turbo Expo
, vol. 13C
Show abstract
Hide abstract Copyright © 2023 by ASME.The inducer is an axial pump that is part of the propellant injection system of Liquid Propellant Rocket Engines (LPRE). It is located at the inlet of the turbopump assembly and is critical for designing high performance LPREs. Its geometric and operational characteristics allow it to operate at low inlet pressures, delaying the appearance of cavitation and allowing the propellant tanks to operate at lower pressures. This allows the tanks to be lighter due to a reduced wall thickness requirement. The inducer also needs to operate harmoniously with the other components of the turbopump, especially with the main impeller which is located just downstream in the system. Therefore, it is important that the flow conditions at the inducer inlet and outlet are known and integrated with the turbopump and tank design. The present work aims to develop a methodology for inducer design based on literature established methods in order to obtain geometry and evaluate the flow conditions in liquid-propelled rocket engine inducer pumps. This work will assess outlet flow and pressure conditions in a way that it is possible to match them with the main impeller inlet. Performance criteria are evaluated in terms of the outlet pressure coefficient, flow coefficient and efficiency focusing exclusively on non-cavitating conditions. Two established analytical methods were implemented, one to provide inducer geometry in terms of system operational requirements and another, from National Aeronautics and Space Administration (NASA), for performance prediction based on geometrical and operational parameters. Further analysis is complemented by simulating the generated geometry in a CFD software. The methods were validated using published experimental data and the performances of the analytical, numerical and experimental results were compared. Results showed that the 3D turbulent CFD simulations provided very good agreement of efficiency. Satisfactory results were obtained for the general trends of characteristic curves over a range of flow rates and the spanwise distribution of key performance parameters near design point. The pressure coefficient was significantly overestimated. The results of the analytical models showed good agreement with simulated CFD results, indicating appropriate calibration of loss coefficients.
de Oliveira, Igor
,
Bringhenti, Cleverson
,
Takachi, Jesuino
,
Maia, Ana A.G.
,
Kapat, Jayanta
,
Fernandez, Erik
Proceedings of the ASME Turbo Expo
, vol. 13C
Show abstract
Hide abstract Copyright © 2023 by ASME.The use of inducers in turbopumps for liquid propellant rocket engines allowed operation at high rotational speeds, contributing to global vehicle performance improvement. Methods for designing inducers have been explored using analytical methods, experimental data and numerical solutions. The use of CFD for simulating and designing rocket turbopump inducers is a relevant practice because it can rapidly explore scenarios untested in the experimental endeavors for determining empirical functions. This technique also captures more problem details than reduced order analytical solutions. Turbomachines have a different accuracy in terms of solution prediction for different turbulence models and application. The flow specificity of the turbomachinery changes the adequate turbulence model to obtain a more accurate solution. For this reason, it is of interest to investigate how different turbulence modeling predicts the fluid flow behavior and their accuracy to calculate the inducers' performance. The present work aims to investigate the capability of different turbulence models on the performance and flowfield obtained via CFD simulations of an inducer pump. The CFD simulations were performed using a commercial software for k-ε, RNG k-ε and Shear Stress Transport turbulence models. The simulations were performed on a known inducer geometry for which published experimental performance data as a function of operational conditions is available in literature. The present paper discusses the differences in the performance prediction and the flow field calculated for the turbulence models simulated. For the cases studied, the k-ε standard model shows better predictions for the efficiency and head coefficient compared with the experimental data demonstrating their accuracy in solving rotational flows.
Costa, Fabíola Paula
,
Tomita, Jesuíno Takachi
,
Silva, Vinicius Tavares
,
Andersson, Niklas
,
Grönstedt, Tomas
,
Bringhenti, Cleverson
Journal of Engineering for Gas Turbines and Power
, vol. 145
(1)
Show abstract
Hide abstract Copyright © 2023 by ASME.The boundary layer ingestion (BLI) concept has emerged as a novel technology for reducing aircraft fuel consumption. Several studies designed BLI-fans for aircraft. BLI-propellers, although, have still received little attention, and the choice of open-rotors or ducted propellers is still an open question regarding the best performance. The blade design is also challenging because the BLI-propulsors ingest a nonuniform flow. These aspects emphasize further investigation of unducted and ducted BLI-propulsors and the use of optimization frameworks, coupled with computational fluid dynamics simulations, to design the propeller to adapt to the incoming flow. This paper uses a multi-objective NSGA-II optimization framework, coupled with three-dimensional RANS simulations and radial basis function (RBF) metamodeling, used for the design and optimization of three propeller configurations at cruise conditions: (a) conventional propeller operating in the freestream, (b) unducted BLI-propeller, and (c) ducted BLI-propeller, both ingesting the airframe boundary layer. The optimization results showed a significant increase in chord and a decrease in the blade angles in the BLI configurations, emphasizing that these geometric parameters optimization highly affects the BLI-blade design. The unducted BLI-propeller needs approximately 40% less shaft power than the conventional propeller to generate the same amount of propeller force. The ducted BLI-propeller needs even less power, 47%. The duct contributes to the tip vortex weakening, recovering the swirl, and turning into propeller force, as noticed from 80% of the blade span to the tip. However, the unducted and ducted BLI-configurations presented a higher backward force, 26% and 46%, respectively, compared to the conventional propeller, which can be detrimental and narrow the use of these configurations.
Araújo, Lennon F.
,
Bringhenti, Cleverson
,
Whitacker, Luiz H.L.
,
Tomita, Jesuino T.
,
Figueira, José Márcio P.
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(11)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.The costs involved in the design, manufacture, certification and maintenance of a helicopter have grown over the past few years. In the certification phase of embedded systems, their safety levels and their performance requirements are verified. The helicopter engine is a system that must be reliable and capable of providing the necessary power to produce lift and controllability for the aircraft. In this work was developed a computer model to evaluate the helicopter engine’s performance under any flight conditions and the pilot’s inputs. The developed software was incorporated as a module in a flight test simulator at the Flight Tests and Research Institute (IPEV) which belongs to the Brazilian Air Force. This simulation tool allows foreseeing and investigating possible situations that may occur during actual flight tests, improving safety and reducing costs. Using MATLAB® Simulink, it was possible to run at the same time: an iterative and a non-iterative methodology, a control system to set the fuel flow schedule, based on several inputs generated from the thermodynamic model. Based on classic thermodynamics laws and differential equations, the particularities due to the helicopter application were adjusted: the influence of the pilot’s commands; performance requirements; running line control; and the fuel flow control system. The simulation results were compared with commercial gas turbine performance simulation software and with the data provided by the IPEV in five real flight tests. These data were also used for obtaining engine output power requirements according to collective stick position.
Maia, Ana A.G.
,
Silva, Lucilene M.
,
Tomita, Jesuíno T.
,
Bringhenti, Cleverson
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(6)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.The tip clearance is the gap between the rotor blade row and its casing. In this region, a leakage flow on the rotor blade tip is induced by pressure differences from rotor blade pressure side to suction side, resulting in a loss in the turbomachine efficiency and drop in performance. High pressure turbines (HPT) operate in the limit of the energy transfer process with low-aspect ratio blades and high-pressure loading. The tip clearance loss is significant when compared with other loss sources. To minimize the performance drop, different desensitization techniques were tested for turbulent flow in steady state. First, the HPT developed by NASA in the Energy Efficient Engine (E3) program was studied with its original configuration of rotor tip, also called flat-tip. Then, the winglet was implemented on rotor tip geometry, for both suction and pressure sides. Numerical simulations using the computational fluid dynamics were performed, and the results are compared with experimental data for both cases. The results show that in general, for the same HPT pressure ratio, the use of winglet on the rotor tip pressure side achieved the best results showing an increase in efficiency of 1.025 % for 3.7 of pressure ratio. Even the winglet on the rotor tip suction side presented an efficiency increase of 0.625 % for 3.7 of pressure ratio compared with flat-tip rotor configuration. Overall, both winglet configurations obtained results better than the common rotor blade flat-tip geometry, for the same pressure ratio operational condition.
Costa, Fabíola Paula
,
Bringhenti, Cleverson
,
Henriques, Izabela Batista
,
Tomita, Jesuino Takachi
,
Kapat, Jayanta Sankar
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(5)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.For a long time, thermal power plants play important roles in world electricity and are expected to continue, at least, in the next decades. However, the finitude of fossil fuel sources leads to the crucial need for improving the existing power generation systems. In this study, an in-house computational code was developed and validated to evaluate the energy, exergy and economic performance for thermal power plants applications. Based on operating data of an actual lignite coal-fired steam power plant, two cycles were designed and compared. In the cycle in which more components were added, the fuel consumption was 9.44% lower to produce the same amount of power, making more effective use of the fuel resource. This substantial reduction in fuel consumption reflected lower electricity average costs for this plant. Comparing to the electricity price of a country using the same type of fuel, it was found that it could be lower by 1.62 percentage points for household consumers. Although the higher costs with capital investment and operational and maintenance (O&M) due to the addition of these components, the attractive economic performance of the cycle reduces the annual fuel costs and offsets the increase in capital and O&M costs.
Tonon, Daniel da Silva
,
Tomita, Jesuino Takachi
,
Garcia, Ezio Castejon
,
Bringhenti, Cleverson
,
Almeida, Luiz Eduardo Nunes
Aerospace Science and Technology
, vol. 122
Show abstract
Hide abstract © 2022 Elsevier Masson SASAxial turbines are machines widely used in different engineering applications. Due to their constructive characteristics, they must have a space between the rotor blades and the turbine casing, called tip clearance. Unfortunately, this gap allows a part of the fluid to leak from the pressure side to the suction side of the rotor blades. This leakage is undesirable and represents an energy loss. A way to avoid part of this loss is through the use of desensitization techniques. Although the use of these techniques is widely known, no studies in the open literature have evaluated these techniques in hydraulic turbines. This work presents a numerical analysis of squealer desensitization techniques applied in a hydraulic axial turbine. The turbomachine under study is the first stage of the hydraulic axial turbine used in the Low Pressure Oxidizer Turbopump (LPOTP) of the Space Shuttle Main Engine (SSME). Numerical simulations were performed using CFX v.19.2 software, and computational meshes were generated in ICEM v.19.2 software. Initially, the computational model was validated, using the experimental results published by the National Aeronautics and Space Administration (NASA). A parametric analysis was performed considering the variation in squealer cavity depth and rim thickness. The study found that the squealer cavity depth has a greater influence on the stage performance than its rim thickness. The tendency is that the greater the cavity depth, the greater the stage efficiency. One of the squealer geometries analyzed allowed an average increased efficiency of 1.43%, over the entire turbine operational range. The results obtained also show that the application of the proposed geometries would enable the reduction in cavitation close to the trailing edge of the rotor blades. This result is extremely valuable, as it can impact the life cycle of the turbine.
Maia, A. A.G.
,
Cavalca, D. F.
,
Tomita, J. T.
,
Costa, F. P.
,
Bringhenti, C.
Applied Mathematics and Computation
, vol. 413
Show abstract
Hide abstract © 2021 Elsevier Inc.The present work describes the implementation of an implicit time-integration numerical scheme to solve viscous flows in an in-house CFD solver. The scheme is developed to calculate engineering problems involving compressible flows. This work extends the defect-correction technique for the 3D flow calculations, and all mathematical formulations are described. The CFD solver is based on the finite-volume method (FVM) to calculate the three-dimensional flow and can be applied to solve unstructured meshes. The current implementation uses the Flux-Difference Splitting method (FDS) developed by Roe combined with the MUSCL method and the Venkatakrishnan flux limiters to provide better accuracy of the numerical solutions. The implicit time-integration scheme was linearized applying the backward Euler method on the left-hand side (LHS) and a Newton-type linearization on the right-hand side (RHS) of the governing equations. The Jacobian matrix was computed analytically for the inviscid fluxes using the Roe fluxes, and for the viscous fluxes differentiating the conservative vector. Earlier work by Cavalca et al. (2018) showed the robustness and accuracy of this implicit solver to predict inviscid flows over the airfoil and into the supersonic nozzle. Finally, the Gauss-Seidel (GS) iterative method was applied to solve the resultant sparse and large system of equations. These numerical schemes and methods were applied to solve the laminar flow over a flat plate. Afterwards, the numerical solution was validated and verified with the exact Blasius solution. From the results, the numerical simulations exhibited superior robustness of the implicit-defect correction scheme when compared with the explicit scheme for compressible flows. All numerical particularities and their implementations are detailed in this paper.
Assato, Marcelo
,
Inceer, Ali Altar
,
Moraes, Lucilene
,
Tomita, Jesuino Takachi
,
Bringhenti, Cleverson
,
Bravo-Mosquera, Pedro
,
Rosell, Daniel
,
Grönstedt, Tomas
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 7
, pp. 4888-4902
Show abstract
Hide abstract © (2022) by International Council of Aeronautical Sciences (ICAS) All rights reserved.Variable cycle engines promise to enable adaptive cycles that give close to optimal performance over a wide range of conflicting mission requirements, such as low altitude high speed flight and supercruise still providing excellent range. Modelling such engines pose challenges for general purpose software since variable geometry gas paths modify the underlying set of equations being solved. It is possible to use multiple engine models transferring design data between the models. This, however, creates a high risk for inconsistency and modelling error. It is more attractive if the solutions obtained could be determined using the same model. In this work an in-house software was developed to model an Adaptive Cycle Engine (ACE). This development was used to show how variable cycle mode switches can be integrated into general purpose performance tools. The variable cycle engine uses a FLADE, which is a "fan on blade" component, to extend its range and to provide improved subsonic performance. The individual impact of the components, its effect on propulsion performance parameters and in the engine installation were analyzed as the main results. The contribution from this paper is thus two-fold, firstly the paper goes ahead and proposes new methods for the simulation of mode switching in generic performance tools by introducing dynamic equation systems. Secondly, the paper then studies the FLADE component and its potential performance benefits if added to a conventional turbofan architecture.
da Silva Tonon, Daniel
,
Tomita, Jesuino Takachi
,
Bringhenti, Cleverson
,
Barbosa, Daniel Ferreira Corrêa
,
Whitacker, Luiz Henrique Lindquist
,
Almeida, Luiz Eduardo Nunes
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 4
, pp. 2402-2418
Show abstract
Hide abstract © (2022) by International Council of Aeronautical Sciences (ICAS) All rights reserved.An Axial Turbine Blade Tip has a great influence on its flow behavior and performance. Due to the clearance between the turbine casing and the rotor blades tips, part of the flow leaks from the pressure side to the suction side. This leakage reduces the turbomachine efficiency, and therefore must be minimized. Over the years, the use of desensitization techniques has proven to be an excellent strategy for reducing this unwanted flow. These techniques, however, has only been studied in machines that operate with compressible fluids. The objective of this work is to verify the effects of two Winglet geometries in the first stage of the Liquid Oxygen (LOX) Turbine used as booster in the Space Shuttle Main Engine (SSME). The two Winglet geometries evaluated have identical thickness and width, being differentiated by their trailing edge region configuration. In this region, the first geometry (W1) connects to the trailing edge with an angle close to 90°, while the second geometry (W2) presents a smooth connection. The results obtained show that it is possible to improve the stage efficiency depending on the geometry adopted, as well as to analyze the cavitation phenomenon. The mesh generation and simulations were done using a commercial software and the 3D flow calculations were based on the Reynolds Averaged Navier-Stokes (RANS) equations.
De Oliveira Silva, George Patton
,
Tomita, Jesuino Takachi
,
Bringhenti, Cleverson
,
Whitacker, Luiz Henrique Lindquist
,
Da Silva Tonon, Daniel
Proceedings of the ASME Turbo Expo
, vol. 5
Show abstract
Hide abstract Copyright © 2022 by ASME.The gas turbine industry requires extensive knowledge in several areas of engineering, and since both industry and academy continuously develop new approaches, technologies, and models, usually, there is not enough time to cover all the relevant subjects in one or two-semester courses for undergraduate or graduate students. In previous work, the authors have presented an interactive platform for the preliminary design of single-stage axial turbines with uncooled blades, for use at the undergraduate courses offered by the Turbomachine Department at Aeronautics Institute of Technology to accelerate the learning process. The present work aims to present an expansion of this interactive learning platform, with the inclusion of a module for the thermodynamic cycle study, a module for off-design calculations, and the generation of a PDF file containing the step-by-step solution memorial with all the equations and values used in the design. The work also presents a structure for the conduction of a graduate course in turbomachines focused on the design of axial turbines. It comprehends theory and exercise classes, oriented study with the interactive learning platform, and a project in which the students have to implement some of the modules and run test cases. The authors observed more interest of the students and higher quality questions in the classes while using the interactive platform or programming, developing a better understanding of the design process until the end of the course. Also, while, in previous semesters, the preliminary design occupied almost half of the 48-hour course, it took only 12-hour to cover the same subject, granting time to more advanced topics, such as blade cooling, off-design performance and computational fluid dynamics simulations.
Díaz, Rubén Bruno
,
Tomita, Jesuíno Takachi
,
Bringhenti, Cleverson
,
da Silva, Daniel Tonon
,
Cavalca, Diogo Ferraz
Proceedings of the ASME Turbo Expo
, vol. 10-A
Show abstract
Hide abstract Copyright © 2022 by ASME.Passive wall treatments with circumferential grooves in axial compressors proved to be effective in increasing the compressor stall margin in previous researches by creating a resistance to the flow that leaks in the tip clearance region of the compressor, from the rotor blade pressure side to the suction side. In the present work, a passive wall treatment with circumferential grooves was implemented in a multi-stage axial compressor. Different configurations of circumferential grooves were created at the casing of the first rotor row used in a four-stage axial flow compressor. 3D CFD flow simulations were performed in order to evaluate all the specified configurations aiming to find improvements on compressor stall margin. Investigations on the compressor flow characteristics were realized and the stall margin variations were determined. The numerical simulations were performed based on the Reynolds-Averaged Navier Stokes equations and the turbulence model was the k-ω SST. After the simulations, several rotational speeds of the compressor map characteristics, including the design-point rotational speed, were obtained for the case without casing treatment (smooth wall case) and for the case with circumferential grooves. In the results, passive wall treatment with circumferential grooves demonstrated an improvement in the compressor stall margin, especially for N=0.60 and N=0.90 rotational speeds.
Costa, F. P.
,
Andersson, N.
,
Takachi, J. T.
,
Bringhenti, C.
28th AIAA Ceas Aeroacoustics Conference 2022
Show abstract
Hide abstract © 2022, American Institute of Aeronautics and Astronautics Inc, AIAA., All rights reserved.This work investigates the use of solid and permeable surfaces in the Ffowcs WilliamsHawkings (FW-H) analogy for predicting high-speed propeller noise. The CFD/CAA methodology encompasses unsteady Reynolds-Averaged Navier-Stokes simulations to compute the flowfield on the acoustic surface applied in the FWH analogy to obtain the noise signatures in the far-field. Furthermore, this manuscript also investigates the effects of the downstream end-cap position, on the propeller noise prediction, by using two permeable surfaces with different lengths to assess the propeller noise levels in each case. The former is a short SFW-H surface placed near the rotor, and the latter, namely the LFW-H, is a surface larger in length where the end-cap grid is placed farther downstream from the rotor. The results showed the capability of the permeable surface technique for predicting the noise with higher accuracy than the solid formulation, especially at the first blade passing frequency. Also, the larger LFW-H surface performed better than the SFW-H surface. A reason that could justify this is that the LFW-H end-cap surface is placed at a suitable distance downstream from the propeller. Therefore, the LFW-H surface can include more of the contributions of the non-linear effects or quadrupole sources enclosed within the permeable source surface region.
Vesely, Ladislav
,
Kapat, Jayanta
,
Bringhenti, Cleverson
,
Tomita, Jesuíno Takachi
,
Stoia, Michael
,
Jui, Kevin
AIAA Science and Technology Forum and Exposition AIAA Scitech Forum 2022
Show abstract
Hide abstract © 2022, American Institute of Aeronautics and Astronautics Inc.. All rights reserved.Waste heat recovery is a key pathway to achieving reduced emissions and improved system efficiency. Waste heat can potentially be converted to electric power by several methods. One of the most effective methods is based on using a supercritical CO2 waste heat recovery power system. The sCO2 power system has advantages because of component compactness, which is an important consideration for aircraft integration. The present work focuses on implementing the supercritical CO2 power system into both current and next-generation aircraft engines that may use different fuels, such as hydrogen, ammonia, or sustainable aviation fuel (SAF). The first part of the work is focused on detailed optimization of the sCO2 waste heat system for a real aircraft engine with two sCO2 cycle configurations. The second part of the work is focused on detailed design of the heat exchangers, including weight and pressure drop calculation. The simulation was done using an in-house computer program for gas turbine performance and for the sCO2 cycle. The results show the potential utilization of waste heat in different operational regimes: idling on the ground, cruise, landing, and takeoff. One engine (nominal thrust of 9kN) with two different waste recovery units are investigated. The results demonstrated that the waste heat unit could generate an additional 100-200 kW for the 9-kN-engine (under cruise operation), which may reduce fuel consumption, even if the sCO2 system weight is around 800 lbm / 364 kg.
Whitacker, Luiz Henrique Lindquist
,
Tomita, Jesuino Takachi
,
Bringhenti, Cleverson
International Journal of Mechanical Sciences
, vol. 213
Show abstract
Hide abstract © 2021 Elsevier LtdThe requirements of Liquid Propellant Rocket Engine (LPRE) are high for thrust, specific impulse, and flow rate; thus, its components also have strict requirements. For the turbopumps (TPs), this means high flow rate, high rotational speed, and high pressure ratio, which makes their operations susceptible to the cavitation phenomenon, as observed in two previous works. In the first, cavitation regions were observed in the first stage of the Space Shuttle Main Engine (SSME) Liquid Oxygen (LOX) booster turbine, for 3.0, 5.5, and 8.0% tip clearances (relative to rotor blade height), using monophase flow (Lindquist Whitacker et al., 2017). In the second, the simulations were performed with multiphase flow, producing results more physically coherent for the 3.0% gap configuration (Whitacker et al., 2018). The characteristics of both types of simulations in space propulsion applications still require better understanding. Therefore, to compare monophase and multiphase results at various operating points and turbine configurations, steady-state turbulent 3-D Computational Fluid Dynamics (CFD) simulations were performed, based on Reynolds-Averaged Navier-Stokes (RANS) formulation. The same three tip configurations for the turbine first stage were simulated, and the calculations were validated using experimental results from the National Aeronautics and Space Administration (NASA) (Boynton and Rohlik, 1976). This made it possible to verify the effect of the tip clearance on the machine performance and internal flowfield. When the gap increased, the pressure loading decreased in a large region of the blade tip, the interaction was greater between the Tip Clearance Vortex (TCV) and a vortex generated around the shroud cavitation region (Cavitation Vortex - CV), and this interaction moved towards the middle of the blade-to-blade passage. Thus, the losses increased and the efficiency decreased. Various comparative aspects between the simulations using both mono and multiphase numerical schemes are also discussed.
da Silva, Cesar Augusto Francisco
,
Godoy Júnior, Ederaldo
,
Martins, Cristiane Aparecida
European Biomass Conference and Exhibition Proceedings
, pp. 750-755
Show abstract
Hide abstract © 2024, ETA-Florence Renewable Energies. All rights reserved.The green hydrogen industry is gaining momentum globally as a carrier of clean, sustainable energy with the potential to significantly reduce greenhouse gas emissions. Brazil, with its vast renewable energy resources and commitment to decarbonization, is emerging as a promising player in the green hydrogen market. As Brazil’s green hydrogen infrastructure expands, ensuring the safety and reliability of pipelines and accessories becomes crucial. This research provides an overview of the state of the art in pipeline and accessory inspection processes in the green hydrogen industry in Brazil, highlighting the advances and challenges faced in this rapidly evolving sector. It can also contribute to a better understanding of current knowledge about inspections in the green hydrogen transport network and how the collaboration of actors involved in the process of building international and national scientific knowledge is being carried out.
Gamboa, Alexander A.R.
,
dos Santos, Leila R.
,
Martins, Cristiane A.
,
Rocha, Ana M.A.
,
Alvarado-Silva, Carlos A.
,
de Carvalho, João A.
Energies
, vol. 16
(24)
Show abstract
Hide abstract © 2023 by the authors.The aim of this paper is to evaluate the energy self-sufficiency of the tyre pyrolysis process using the pyrolysis gas produced as a heat source. Experimental data on the properties of the tyre and the main pyrolysis products (char, pyrolysis gas, and condensable vapours) have been compiled for a pyrolysis temperature range from 698 to 848 K. The laws of thermodynamics were used to calculate the energy demand of the tyre pyrolysis process, which was divided into heat for the pyrolysis reaction and heat transferred to the carrier gas. The pyrolysis gas was composed of 15 components, and its composition was calculated using a nonstoichiometric equilibrium model. For the temperature range studied, the heat required for the pyrolysis reaction was between 1.41 and 2.16 kJ/g of tyre. In addition, hydrocarbons (71 to 73 wt.%) were the major components in the calculated pyrolysis gas composition. An average lower heating value of 37.3 MJ/kg was calculated for the pyrolysis gas. The heat required for the tyre pyrolysis reaction was provided for burning 30–50% of the pyrolysis gas produced, thus making it self-sustaining. Energy self-sufficiency may not be achieved if the heat losses due to poor reactor insulation are high. However, this problem can be overcome by heating the combustion air using the heat released by the pyrolysis products during cooling.
Martins, Paulo G.C.
,
de Souza, Kesiany M.
,
Boschi, Rene F.
,
Gouvêa, Leonardo H.
,
Martins, Cristiane A.
Journal of Propulsion and Power
, vol. 39
(5)
, pp. 696-708
Show abstract
Hide abstract © 2023 by the authors.This paper discusses the performance characteristics of a paraffin-based blend of liquid ethanol with paraffin as compared to pure paraffin in a hybrid rocket motor. Since the disclosure of the high regression rates of liquefying fuels as compared to classic fuels such as hydroxyl-terminated polybutadiene (HTPB), many studies using paraffin have been reported in the literature. Although pure paraffin regresses three to four times faster than HTPB, it is not an ideal fuel for launcher applications for the following reasons: it does not provide the optimum mechanical strength, it may suffer from combustion instability, and it offers low combustion efficiency. The proposed blend is biphasic, with drops of liquid ethanol trapped in a paraffin binder; and a nonionic surfactant was employed to emulsify the ethanol into paraffin wax. The results indicated that at a mean prefiring O∕F of 0.6 and a Gox of 60, both the P95E05 and P90E10 fuels demonstrated no significant statistical difference compared to pure paraffin in terms of thrust, specific impulse, fuel mass flow rate, characteristic velocity, and combustion efficiency. However, the P95E05 and P90E10 fuels did show damping in the pressure oscillations relative to paraffin, indicating a reduction in the low-frequency combustion instability observed in the ballistic responses of paraffin.
Gamboa, Alexander A.R.
,
dos Santos, Leila R.
,
Martins, Cristiane A.
,
Chumpitaz, German R.A.
,
Andrade, José C.de
,
de Carvalho, João A.
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 45
(3)
Show abstract
Hide abstract © 2023, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.Tire pyrolysis oil (TPO) shows promise as alternative fuels, not only for the raw material from which they can be produced (waste tires), but also their physical characteristics. In this work, the atomisation quality of TPO and its blends with diesel oil was evaluated from a statistical perspective. A 35 kW Y-jet atomiser, operating at an air-fuel mass ratio (AFR) in the range of 0.075 to 0.150, was used to produce the fuel sprays. The Log-Normal density function was used to describe the droplet size distribution of the sprays. Additionally, the d2-law was integrated into the density function to simulate TPO spray evaporation. The results showed that the increase in TPO in the fuel blend decreased the uniformity of droplet sizes in the spray, as well as increased the presence of larger droplets. However, operating the atomiser at a AFR = 0.150 reduced the presence of larger droplets and increased the volume fractions of smaller droplets.
Silva, João F.
,
Ricardo, Jorge A.
,
Santos, Davi A.
Nonlinear Dynamics
, vol. 113
(9)
, pp. 10089-10104
Show abstract
Hide abstract © The Author(s), under exclusive licence to Springer Nature B.V. 2024.This paper is concerned with the robust position and attitude control of fully actuated fixed-wing multirotor aerial vehicles in the presence of disturbances and model uncertainties. To address this problem, we formulate the system using the vehicle’s nonlinear equations of motion considering the aerodynamic effects of the fixed wing as an additional disturbance. Then, we propose disturbance-observer-based attitude and position control laws using hybrid prescribed-time algorithms to control the vehicle and estimate model uncertainties and disturbances in two stages. In the first stage, the aforementioned algorithms employ nonautonomous formulations to ensure the convergence of the tracking and estimation errors to the origin in a prescribed time interval. Subsequently, in the second stage, the algorithms assume autonomous formulations to ensure robust stability of the errors over the infinite time domain. The proposed method is numerically evaluated, showing to be effective in providing the prescribed-time convergence of the tracking errors to zero and keeping them there afterwards.
Silva, João Filipe
,
Santos, Davi A.
International Journal of Robust and Nonlinear Control
, vol. 35
(1)
, pp. 62-81
Show abstract
Hide abstract © 2024 John Wiley & Sons Ltd.This paper is concerned with the prescribed-time robust attitude determination (AD) of multirotor aerial vehicles (MAVs) using vector measurements from the local magnetic field and local gravity. To address this problem, we first introduce a novel modified super-twisting algorithm endowed with the prescribed-time convergence property. The (Formula presented.) state of the proposed algorithm is governed by an unbounded time-varying gain up to the prescribed settling time (PST) and by a (Formula presented.) function after that. Therefore, after the PST, the new algorithm coincides with the conventional super-twisting, thus showing robust stability at the origin. This prescribed-time super-twisting algorithm (PTSTA) is then applied to the formulation of a three-stage gyro-free attitude determination method for MAVs. In the first stage, the classical QUEST algorithm is used to compute a Wahba-optimal attitude estimate from the vector measurements. In the second stage, the PTSTA is employed in the formulation of a robust state estimator that provides estimates of the attitude Gibbs vector and its rate. Finally, in the third stage, these state estimates as well as the attitude kinematic equation are immediately used to compute the MAV angular velocity. The proposed robust prescribed-time gyro-free AD method is evaluated numerically, showing invariance with respect to disturbance and model uncertainty.
Silva, João F.
,
Santos, Davi A.
Mechanisms and Machine Science
, vol. 142 MMS
, pp. 317-337
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Switzerland AG 2025.This chapter explores advancements in achieving stability within prescribed convergence time constraints. Drawing from the evolution of stability concepts, including finite-time stability (FTS), fixed-time stability (FxTS), and predefined-time stability (PTS), the chapter presents strategies to address the limitations of traditional FTS methods. Furthermore, it introduces a novel two-stage super-twisting algorithm (STA) that ensures robust prescribed-time state convergence by employing both time-varying and switching gains. By tuning these gains, we guarantee that the proposed algorithm’s analytic solution robustly reaches the origin exactly at the prescribed time. Numerical simulations involving a state-observer-based control problem for a perturbed damped pendulum validate its performance. The results show that the estimation errors converge robustly to the origin at the prescribed instants and remain there afterward. Moreover, a second-order sliding mode is obtained for the controller, driving the tracking errors asymptotically to the origin.
Ricardo, Jorge A.
,
Silva, João Filipe
,
Santos, Davi A.
Journal of Control Automation and Electrical Systems
, vol. 35
(4)
, pp. 649-661
Show abstract
Hide abstract © Brazilian Society for Automatics--SBA 2024.This paper is concerned with the translational guidance of multirotor aerial vehicles with uncertain dynamics and equipped with short-range detection sensors in a scenario containing disturbances/uncertainties, multiple accelerated obstacles, and velocity constraints. To address this problem, we propose a robust guidance strategy based on the continuous control obstacles method. To handle disturbances and uncertainties, the proposed method tightens the position and velocity admissible sets according to the respective tracking errors. Moreover, a hybrid prescribed-time arbitrary-order differentiator is employed to robustly estimate the obstacles’ velocities and accelerations within a prescribed time interval using measurements from a short-range sensor. As a result, the proposed method can fit into the available time for executing an avoidance maneuver upon the detection and tracking of obstacles. Then, we build a set of possible future positions for the obstacles according to their observed velocities and accelerations, and use this set to calculate a position command for the guided vehicle. The proposed method is experimentally evaluated using an augmented-reality setup composed of a Crazyflie quadcopter, motion capture cameras, and virtual obstacles. The results show that the proposed method is viable for real-time implementation and effective in providing collision avoidance and satisfying velocity constraints.
Santos, Davi A.
,
Trentin, João F.S.
,
Ricardo, Jorge A.
,
Roéfero, Luiz Gustavo P.
,
Oliveira, Tiago Roux
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 46
(4)
Show abstract
Hide abstract © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2024.This paper is concerned with the design and analysis of the three-dimensional attitude control law of an arbitrary underactuated multirotor aerial vehicle with a fully actuated three-axis attitude motion subject to bounded matched disturbances and uncertainties, both with unknown bounds. To tackle the problem, the rotational kinematics and dynamics of the attitude and angular velocity control errors are first modeled in a geometrically consistent form using the Gibbs vector. Then, we formulate a multi-input adaptive sliding mode control strategy, of the unit-vector type, based on an increasing switching-gain adaptation law. The adaptive switching gain is proved to converge to its maximum bound, even in the presence of sufficiently small chattering, and the existence of an eventual sliding mode is assured. The method is extensively evaluated by simulation considering an X-shaped octa-rotor aerial vehicle. It is also demonstrated experimentally using a three-axis hover that emulates a quadrotor aerial vehicle.
Silva, Paula R.
,
Silva, Joao F.
,
Santos, Davi A.
IEEE Andescon Andescon 2024 Proceedings
Show abstract
Hide abstract © 2024 IEEE.This paper deals with the robust prescribed-time nonlinear state estimation for fusing multiple redundant noisy sensor measurements. Firstly, we present the prescribed-time super-twisting algorithm (PT-STA), which is a recent modified version of the classical super-twisting algorithm that ensures robust convergence within a prescribed time. Subsequently, the PT-STA is used to design a prescribed-time nonlinear robust state observer for second-order systems subject to disturbances and uncertainties. The observer is then combined with an average-based sensor fusion strategy that further improve the overall estimates in terms of noise rejection and sensor fault tolerance. We introduce sensor fusion algorithm for considering the availability of multiple redundant measurements. The effectiveness of the proposed scheme is illustrated via numerical simulations of a perturbed damped pendulum, under different numbers of measurements and also considering sensor fault. We compare the results with those obtained using the conventional super-twisting observer. The results indicate robust convergence of estimation errors to the origin within the prescribed time, a reduction in measurement noise as the number of measurements is increased, and sensor fault tolerance.
Ricardo, Jorge A.
,
Filipe Silva, Joao
,
Santos, Davi A.
IEEE Andescon Andescon 2024 Proceedings
Show abstract
Hide abstract © 2024 IEEE.This paper proposes a robust guidance for mul-tirotor aerial vehicles with uncertain dynamics and equipped with short-range detection sensors in scenarios with multiple accelerated obstacles and velocity constraints. To handle the uncertain dynamics in the guidance level, the position and velocity admissible sets are tightened according to the respective inner-loop tracking errors. Moreover, a hybrid prescribed-time arbitrary-order differentiator is used to estimate the obstacles' velocities and accelerations using the sensor readings. Based on these estimates, we build a set of possible future positions for the obstacles, and use this set to calculate a robust collision-free position command for the vehicle. The proposed method is experimentally evaluated using a mixed-reality setup composed of a Crazyflie quad copter, motion capture cameras, and virtual obstacles. The results show that the proposed method is viable for real-time implementation and effective in providing collision avoidance and satisfying velocity constraints.
Nery, Flavia P.
,
Bezerra, Jose A.
,
Santos, Davi A.
IEEE Andescon Andescon 2024 Proceedings
Show abstract
Hide abstract © 2024 IEEE.The control allocation of a quad copter with I-DOF vectoring thrust, respecting the rotors and actuators' physical bounds, is the subject of this paper. We start by assuming a hierarchical control architecture, where the control law gen-erates resultant force and torque commands to be distributed by the control allocation algorithm among the spinning and thrust vectoring motors. We define the control allocation as an optimization problem with the thrust vector components of each rotor being the design variables. By doing so, we obtain a set of constraints that depend linearly on the thrust vector magnitudes. The magnitude constraints can lead to a non-convex set when the rotors' minimum speed command is greater than zero. We tackle this issue by defining a conservative inferior limit to one of the thrust components in a way that the non-convexity is excluded from the resulting constraint set. To ensure the feasibility of the method, we state that the control effort commands outputted by the vehicle control law must lie within an admissible set of that optimization problem. Simulation results compared the proposed method with other control allocation strategies and showed that it is more effective in preventing violations of rotor constraints while achieving the required command of resulting force and torque.
Ricardo, Jorge Antonio
,
Santos, Davi Antonio
Springer Proceedings in Mathematics and Statistics
, vol. 454
, pp. 475-492
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Switzerland AG 2024.The present paper is concerned with the robust attitude-position tracking control for a formation of heterogeneous fully actuated multirotor aerial vehicles equipped with fixed rotors and subject to matched model uncertainties and Lipschitz disturbances. Based on a geometrically consistent description of the control error in SE(3), a joint geometric attitude-position control law is designed using a super-twisting sliding mode approach. Trajectory commands for the formation are generated using a second-order polynomial S-curve model, which are designed in such a way that allow setting different time duration for the formation acquisition, position, and attitude commanded motions. The method is evaluated via numerical simulations using a formation of non-planar fully actuated hexacopters equipped with fixed rotors, showing to be effective and simple to implement and tune.
Bezerra, José Agnelo
,
Trentin, João Francisco Silva
,
Santos, Davi A.
Springer Proceedings in Mathematics and Statistics
, vol. 453
, pp. 119-132
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Switzerland AG 2024.This work is concerned with the attitude and position control of a fully actuated non-planar hexarotor aerial vehicle equipped with reversible fixed rotors. The complete nonlinear dynamics of the vehicle is modeled in a state error formulation with six degrees of freedom (DOF), being three for position and three others for attitude, while the control input is also a six-DOF quantity defined in terms of the resultant force and torque acting on the system. A control law is designed using an unit-vector global sliding mode control strategy, which ensures robustness against bounded force and torque disturbances during the entire flight since the sliding condition is guaranteed from the initial time. Furthermore, the proposed controller also ensures global exponential stability for both the closed-loop translational and rotational dynamics. Using computational simulations, the designed control law is compared with an inverse-dynamic stabilizing control, showing to be effective and to perform much better.
Silva, Joao F.
,
Santos, Davi A.
IEEE Access
, vol. 12
, pp. 58106-58113
Show abstract
Hide abstract © 2013 IEEE.This paper addresses the robustness of a novel two-stage super-twisting algorithm designed to converge within a prescribed time interval despite disturbances and model uncertainties. Initially, we introduce a method for tuning parameters that guarantees the algorithm's analytic solution will reach the origin precisely at a prescribed instant, assuming an unperturbed scenario. We then enhance this method to maintain prescribed-time convergence, even when faced with unknown bounded disturbances. The algorithm's performance is demonstrated through a numerical simulation of a state estimation problem for a perturbed damped pendulum. The results show that the estimation errors converge robustly to the origin at the prescribed time and remain there afterward.
Ricardo, Jorge A.
,
Santos, Davi A.
IEEE Access
, vol. 12
, pp. 29648-29659
Show abstract
Hide abstract © 2013 IEEE.This paper is concerned with the attitude and position control of underactuated multirotor aerial vehicles in the presence of matched disturbances and uncertainties, using the hierarchical scheme that nests the attitude control loop inside the position one. It is well-known that the effectiveness of this scheme depends on a proper control tuning for achieving a sufficient time-scale separation (TSS) between the closed-loop (faster) rotational and (slower) translational dynamics. However, a TSS cannot be ensured under an ideal sliding mode position control law since the attitude command, computed from the position control signal, is infinitely fast. The present paper tackles this problem in a way to enforce TSS without losing robustness and using a dull trial-and-error tweak of gains. That is achieved by designing, on the one hand, a new adaptive integral sliding mode attitude control law (AISMAC) that, under a sufficient smooth attitude command, ensures the existence of an attitude sliding mode during all the time, including the adaptation phase, thus allowing an infinitely fast inner loop. On the other hand, the outer loop is equipped with a disturbance-observer-based proportional-derivative position control law that ensures the required smoothness of the attitude command and provides robustness with respect to unknown force terms. The proposed design is extensively evaluated in a realistic simulator and shows to effectively enforce the TSS.
Ricardo, Jorge A.
,
Santos, Davi A.
Nonlinear Dynamics
, vol. 111
(22)
, pp. 21007-21023
Show abstract
Hide abstract © 2023, The Author(s), under exclusive licence to Springer Nature B.V.This paper is concerned with the robust guidance and control of fully actuated multirotor aerial vehicles in the presence of moving obstacles, linear velocity constraints, and matched model uncertainties and disturbances. We address this problem by adopting a hierarchical flight control architecture consisting of a supervisory outer-loop guidance module and an inner-loop stabilizing control one. The position and attitude control laws are designed using a proportional–derivative approach combined with a high-order sliding mode disturbance observer. The resulting inner-loop control strategy is arbitrarily smooth and robust (in the sliding mode sense) with respect to model disturbances and uncertainties. On the other hand, we propose a robust collision-free guidance strategy that extends the continuous-control-obstacles method to drive the vehicle to a target pose under velocity constraints, disturbances, and uncertainties, in an environment containing moving obstacles. The overall method has been numerically evaluated and shown to be effective in providing satisfactory tracking performance, collision-free guidance, satisfaction of linear velocity constraints, and computational viability. Furthermore, it is shown to outperform an analogous scheme based on the original continuous-control-obstacles method and conventional sliding mode inner-loop control laws.
Ricardo, Jorge A.
,
Santos, Davi A.
Drones
, vol. 7
(10)
Show abstract
Hide abstract © 2023 by the authors.This paper is concerned with the robust collision-free guidance and control of underactuated multirotor aerial vehicles in the presence of moving obstacles capable of accelerating, linear velocity and rotor thrust constraints, and matched model uncertainties and disturbances. We address this problem by using a hierarchical flight control architecture composed of a supervisory outer-loop guidance module and an inner-loop stabilizing control one. The inner loop is designed using a typical hierarchical control scheme that nests the attitude control loop inside the position one. The effectiveness of this scheme relies on proper time-scale separation (TSS) between the closed-loop (faster) rotational and (slower) translational dynamics, which is not straightforward to enforce in practice. However, by combining an integral sliding mode attitude control law, which guarantees instantaneous tracking of the attitude commands, with a smooth and robust position control one, we enforce, by construction, the satisfaction of the TSS, thus avoiding the loss of robustness and use of a dull trial-and-error tweak of gains. On the other hand, the outer-loop guidance is built upon the continuous-control-obstacles method, which is incremented to respect the velocity and actuator constraints and avoid multiple moving obstacles that can accelerate. The overall method is evaluated using a numerical Monte Carlo simulation and is shown to be effective in providing satisfactory tracking performance, collision-free guidance, and the satisfaction of linear velocity and actuator constraints.
Botezelli, Daniel
,
Dos Santos Magalhães, Elisan
,
Dos Santos, Davi A.
,
Kassab, Alain
,
Malalasekera, Weeratunge
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Real-time fluid engineering simulations require significant computational power and high-resolution grids to ensure accuracy. This paper proposes a novel CUDA-C-based simulation algorithm nemesys that leverages GPU devices to solve the Navier-Stokes equations with precision and speed. The algorithm uses a Successive Over Relaxation (SOR) iterative process on a multi-dimensional CUDA core to accelerate solving speed. The co-located Rhie and Chow interpolation scheme is applied to unstructured grids to solve the equations using an implicit finite volume method. Benchmark simulations are performed on two problems aimed to validate the effectiveness of the proposed methodology: the classical lid-driven cavity and closed-channel flow. Results exhibit a significant advantage of the proposed method in terms of convergence rate compared to state-of-the-art techniques using varying grid resolutions and Reynolds numbers. Specifically, the strategy is nearly 850 times faster than parallel CPU-based code when utilizing an RTX 3090 Nvidia graphics card. Furthermore, the algorithm's performance is investigated on an airfoil simulation, confirming the approach's effectiveness. The findings highlight that GPU-based parallel programming is a promising approach for achieving realtime simulations, and the proposed algorithm presents a significant improvement over CPU-based techniques.
Ricardo, Jorge A.
,
Santos, Davi A.
IEEE Control Systems Letters
, vol. 7
, pp. 1584-1589
Show abstract
Hide abstract © 2017 IEEE.This letter is concerned with the collision avoidance for mobile robots with uncertain dynamics in the presence of obstacles that can considerably change their velocities over time. To address this problem, we propose a robust collision-avoidance method based on the continuous-control-obstacles one. The proposed method uses an arbitrary-order overdamped low-pass filter to generate sufficiently smooth position commands for the robot and a high-order sliding mode differentiator to robustly estimate the obstacles' maximum accelerations. Based on these estimates, we define a set of possible future positions for the obstacles according to how each one is changing its velocity to calculate a robust position command for the robot. The method has been numerically evaluated using a conventional quadcopter flying among moving obstacles and has been shown to be effective in providing collision avoidance and velocity constraints satisfaction.
Ricardo, Jorge A.
,
Giacomossi, Luiz
,
Trentin, Joao F.S.
,
Brancalion, Jose F.B.
,
Maximo, Marcos R.O.A.
,
Santos, Davi A.
IEEE Access
, vol. 11
, pp. 9529-9546
Show abstract
Hide abstract © 2013 IEEE.The ability of multiple manned and unmanned aircraft systems to cooperatively engage and disable an aerial threat plays a decisive role in modern warfare scenarios. In this paper, we apply key methods to enable the so-called cooperative threat engagement capability among multiple networked agents, e.g., a swarm of drones, with combat and communication capabilities. In particular, this research combines AI-based decision-making and control techniques for a swarm of loyal wingman drones to coordinate efficient defense actions in a cooperative and autonomous manner. We apply these concepts in a defense scenario that is modeled to analyze the loyal wingman concept, which we consider an interesting testbed for cooperative decision-making and low-level control techniques. The investigated methods were implemented in a realistic 3D UAV simulator for demonstration and evaluation.
Ricardo, Jorge A.
,
Santos, Davi A.
ISA Transactions
, vol. 129
, pp. 169-178
Show abstract
Hide abstract © 2022 ISAThe present paper is concerned with the robust and smooth attitude-position tracking control of fully actuated multirotor aerial vehicles equipped with fixed rotors and subject to matched model uncertainties and disturbances. The vehicle coupled dynamic equations representing the translational and rotational motions are thoroughly derived using the multibody approach, considering the external torque and force disturbances as well as the uncertainties in the inertia parameters of the airframe and the rotors. From this model, it is shown that the overall disturbances and uncertainties can be lumped into an additive-matched plant-model discrepancy. Then, based on a geometrically consistent description of the control error in SE(3), a novel joint geometric attitude-position control law is designed using a multi-input smooth second-order sliding mode strategy. The latter uses a high-order sliding mode disturbance observer to guarantee the overall system robustness. The second-order sliding mode is proved to exist using vector-field homogeneity, and the tracking error is shown to exponentially converge to the origin. The method is extensively evaluated via numerical simulations using a fully actuated hexacopter with tilted rotors, showing advantages with respect to state-of-the-art alternatives.
Santos, Davi A.
,
Lagoa, Constantino M.
ISA Transactions
, vol. 128
, pp. 123-135
Show abstract
Hide abstract © 2021 ISAThe present paper is concerned with the wayset-based guidance of underactuated multirotor aerial vehicles (MAVs). A hierarchical guidance and control structure is first established, in which the guidance is realized as a supervisory loop. The lower-level stabilizing attitude and position control laws are assumed to be available. On the other hand, the outer-loop guidance is designed based on a fixed-horizon tube-based robust model predictive control (MPC), which conducts the MAV to visit a given sequence of waysets, without violating their state and control bounds, and allowing the vehicle to rest in each wayset for a specified period. The MPC is designed using a reduced-order closed-loop dynamic model describing the vehicle's translation, which is derived considering the stabilizing position and attitude control laws and the assumption of a time-scale separation between the closed-loop translational and rotational dynamics. This model is put into a discrete-time linear state–space representation subject to additive bounded random disturbance and measurement noise. The properties of the proposed method, which includes the MPC recursive feasibility and robust stability as well as the overall guidance feasibility, are analytically studied. The method is also numerically evaluated using a realistic quadrotor dynamic model, showing its effectiveness and confirming its properties.
Trentin, João Francisco Silva
,
Santos, Davi A.
,
da Silva, Samuel
,
Schaub, Hanspeter
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(8)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.The study of inverted pendulum configurations has attracted the attention of researchers during many decades. One of the main reasons is that inverted-pendulum models have the feature of approximating the dynamics of many real-world mechanisms. Therefore, this paper presents the detailed dynamic modeling and control of a novel spherical pendulum with a variable speed control moment gyroscope. The dynamic model is obtained from the generic 3D pendulum, and the necessary assumptions to model the spherical pendulum are conducted in order to avoid singularities. Furthermore, a proportional-derivative nonlinear controller based on Lyapunov theory is designed to use favorably the features of the variable speed control moment gyroscope to control the spherical pendulum combining the gyroscopic torque and the torque provided by the reaction wheel. The proposed dynamic model and nonlinear controller are evaluated through numerical simulations for two different scenarios, driving the pendulum to a sequence of attitude commands including the upright position and tracking a desired trajectory. The results have shown that the proposed model is nonsingular and that the control law has provided adequate rates controlling the pendulum in both scenarios.
Trentin, João Francisco Silva
,
Santos, Davi A.
Nonlinear Dynamics
, vol. 109
(3)
, pp. 1693-1704
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to Springer Nature B.V.Researchers have been interested in the dynamics and control of pendulums for many decades since the mathematical models of these systems are able to represent the dynamics of real-world applications such as satellite launchers and balancing robots. This paper derives a novel multi-input global predefined-time sliding mode control strategy for the attitude control of a 3D pendulum. A different sliding variable is proposed assuring the convergence of the system to the equilibrium within a predefined time chosen by the designer in advance. Numerical simulations are carried out to evaluate the proposed controller in two different scenarios: taking the pendulum from the downward position to the upright position and tracking a sinusoidal reference. The results have shown that by using the proposed controller the system’s dynamics reaches the desired references within the predefined time, while being less conservative than other existing controllers.
Bezerra, José Agnelo
,
Santos, Davi A.
ISA Transactions
, vol. 126
, pp. 21-35
Show abstract
Hide abstract © 2021 ISAThe present work is concerned with the wayset-based guidance of a very general class of fully-actuated multirotor aerial vehicles which can be equipped with fixed or vectorable rotors. The problem is tackled by means of a hierarchical guidance and control framework containing two nested loops. For the outer loop, a guidance strategy based on the nonlinear model predictive control paradigm is proposed. It steers the vehicle through a sequence of position-attitude waysets, while guaranteeing the satisfaction of the control allocation constraints. For the inner loop, a single multi-variable inverse-dynamic force–torque control law is designed to stabilize the translational and rotational dynamics, and an optimal control allocator is formulated, by means of a convex program, to distribute the required control efforts among the available actuators. The asymptotic stability of the inner and outer loop, the recursive feasibility of the guidance algorithm, as well as the feasibility of the control allocator are proved to hold. The proposed method is numerically illustrated with a quadrotor containing two-degrees-of-freedom vectorable rotors and shows to be effective to guide the vehicle while respecting all the rotor constraints.
Santos, Davi A.
,
Bezerra, José A.
Aerospace Science and Technology
, vol. 122
Show abstract
Hide abstract © 2022 Elsevier Masson SASThe present work deals with the optimal control allocation of fully actuated multirotor aerial vehicles (MAVs) equipped with fixed (non-vectoring and constant-pitch) rotors. To tackle the problem, a cascaded control architecture is considered in which the control allocation is separated from the control law itself. The latter provides the resulting control efforts (three-dimensional force and torque) from the desired state trajectory, while the former is entrusted to distribute the resulting control efforts among the available actuators. The control allocation is formulated as a convex optimization problem, which, on the one hand, unifies the previous methods and, on the other hand, extends the literature by rigorously considering the rotors' dynamics and bounds, thus resulting in a novel constrained optimal control allocation algorithm suitable for quite general fixed-rotor fully actuated MAVs. Moreover, a control-allocation feasibility analysis based on the control allocator admissible set is presented. It provides a necessary and sufficient condition for the existence of a solution to the control allocation problem. We argue that this condition can be explicitly used in the design of the control law, thus improving its synergy with the control allocator. The proposed control allocation method is mathematically analyzed and widely illustrated by the computer simulation of two non-planar omnidirectional MAVs.
Giacomossi, Luiz
,
Ricardo, Jorge A.
,
Brancalion, José F.B.
,
Maximo, Marcos R.O.A.
,
Santos, Davi A.
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 2
, pp. 916-930
Show abstract
Hide abstract © 2022 ICAS. All Rights Reserved.The ability of multiple manned and unmanned aircraft systems to cooperatively engage and disable an aerial threat plays a decisive role in modern warfare scenarios. In this paper, we apply key methods to enable the so-called cooperative threat engagement capability among multiple networked agents, e.g., a swarm of drones, with combat and communication capabilities. In particular, this research combines AI-based decision-making and control techniques for a swarm of loyal wingman drones to coordinate efficient defense actions in cooperative and autonomous manner. We apply these concepts in a defense scenario, modeled to analyze the loyal wingman concept, which we consider an interesting testbed for cooperative decision-making as well as low-level control techniques. The methodologies were merged with the creation of a 3D UAV simulator to provide an application and evaluation of behavior strategies and control methods.
Ricardo, Jorge A.
,
Santos, Davi A.
Proceedings of IEEE International Workshop on Variable Structure Systems
, vol. 2022-September
, pp. 41-46
Show abstract
Hide abstract © 2022 IEEE.This paper is concerned with the robust guidance and control of fully actuated mobile robots subject to velocity and control constraints in dynamic environments involving external disturbances. The overall method consists of an outer-loop guidance based on the acceleration-velocity-obstacles strategy and a stabilizing control loop based on a global sliding mode policy. The guidance strategy generates velocity commands aiming to reach a target position while avoiding collision with moving obstacles and respecting velocity and acceleration bounds. On the other hand, the global sliding mode ensures that the velocity commands are, in theory, exactly tracked all the time. The proposed method is numerically evaluated using two-dimensional robots and shows to be effective.
Silva, João F.
,
Santos, Davi A.
Proceedings of IEEE International Workshop on Variable Structure Systems
, vol. 2022-September
, pp. 214-218
Show abstract
Hide abstract © 2022 IEEE.The present paper proposes a novel specified-time stable second-order sliding-mode dynamic system, formulated through a modification of the super-twisting algorithm. A broader definition of finite-time stability with specified convergence time, denominated here as specified-time stability, is provided. We devise a state observer for a damped simple pendulum to test the proposed algorithm's efficacy. The simulations illustrate that the estimation errors are taken to the origin at the specified settling time, with proper choice of the observer parameters.
Trentin, João F.S.
,
Santos, Davi A.
Proceedings of IEEE International Workshop on Variable Structure Systems
, vol. 2022-September
, pp. 59-64
Show abstract
Hide abstract © 2022 IEEE.This paper is concerned with the design of a predefined-time sliding mode control law suitable for the attitude control of a quadrotor aerial vehicle. Using the Newton-Euler approach, the modeling of the rotation kinematics and dynamics of the quadrotor is formulated in terms of the control errors and put in the regular state-space form. Then, a multi-input predefined-time first-order sliding mode control law is designed so that, under reasonable conditions, the settling-time bound of the tracking error can be directly specified by a unique parameter independently of the initial conditions. The proposed control law is evaluated through numerical simulations where the results have confirmed that the tracking errors in fact converge to zero within the predefined time.
Bezerra, Jose A.
,
Santos, Davi A.
IEEE Control Systems Letters
, vol. 6
, pp. 1448-1453
Show abstract
Hide abstract © 2017 IEEE.The present work deals with the optimal control allocation of under-Actuated multirotor aerial vehicles (UAMAVs). The problem is formulated as a convex optimization, which unifies the previous methods and extends the literature by considering the rotors' dynamics and actual bounds. A feasibility analysis based on the control allocator admissible set is presented, which provides a condition for an exact control allocation to exist. This condition can be explicitly used in the design of the control law, thus improving its synergy with the control allocator. The proposed control allocation method is numerically exemplified on an octa-rotor UAMAV.
Gonçalves, Paulo J.Paupitz
,
Cleante, Vinicius G.
,
Jr, Jean P.Carneiro
,
Waters, Timothy
,
Rade, Domingos A.
,
Brennan, Michael J.
Journal of Sound and Vibration
, vol. 622
Show abstract
Hide abstract © 2025 Elsevier Ltd.The dynamics of hanging chains, a topic studied since the 18th century, has relevance in contemporary engineering applications, particularly in low-frequency vibration control. This paper concerns the use of hanging chains to mitigate vibrations of a host structure. To enable predictions to be made and to identify the key parameters of the chain, four models are developed, each of which contributes to the predictions and physical insight in a different way. The first is a continuous model, which is only strictly valid at relatively low frequencies, when the length of a chain link is small compared to the wavelength at the top of the chain. The second is a finite element model considering a chain made of discrete rigid links, which is valid up to much higher frequencies. The other two models are an approximate hybrid lumped parameter/continuous model, which provides some additional physical insight, and a very simple approximate lumped parameter model, which can be used to predict the vibration attenuation effectiveness of a chain when connected to a host structure. Laboratory measurements are presented to assess the validity of the models and to demonstrate the efficacy of chains as a passive vibration control device.
Rade, Domingos A.
,
Pirk, Rogerio
,
Regiani, Inacio
,
Moreira, Rui A.S.
,
Oliveira, Marcelo F.
,
Machado, Leonardo M.R.
Mechanical Systems and Signal Processing
, vol. 237
Show abstract
Hide abstract © 2025 Elsevier LtdVibration attenuation based on viscoelastic dampers have long been used to cope with a variety of industrial problems. Nonetheless, the quest for improving the effectiveness of those dampers is still an active research topic. Very often, technical and economical constraints involved in traditional manufacturing processes of more complex damping devices must be dealt with. The emergence and development of additive manufacturing technology have opened promising opportunities for innovative solutions. Among the existing technologies, PolyJetTM is an additive manufacturing technique in which an object is built in successive layers by jetting drops of ultraviolet curable liquid photopolymers, thus enabling to create complex, non-homogenous parts, with high geometric accuracy and finishing quality. This paper intends to fulfil some research needs by reporting investigations conducted to assess the damping performance of a novel design of viscoelastic surface treatment, named herein “lamellar damper”, which offers the possibility of achieving vibration mitigation goals by setting the design parameters. The research work involves both numerical modelling and experimental testing. For the later, PolyJetTM is used to manufacture prototypes of the lamellar damper. Confined to beam-like structures, the study comprises: 1) the development of low- and high-fidelity finite element models intended to predict the damping levels provided by the dampers considered, in comparison with conventional constrained layer dampers; 2) the realization of vibration tests on a beam to which 3D-printed lamellar dampers are applied, aiming at obtaining a set of frequency response functions and quantifying the associated natural frequencies and modal damping ratios. In addition, simulations are performed to assess the influence of relevant design parameters on the damping performance of lamellar dampers. The conclusions of the investigation indicate that the lamellar damper can provide improved damping performance and that PolyJetTM can be a viable and efficient process for the manufacturing of those dampers for practical applications.
da Fonseca, Ijar M.
,
Santos, Rogerio R.
,
Rade, Domingos A.
Mechanisms and Machine Science
, vol. 142 MMS
, pp. 79-94
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Switzerland AG 2025.This paper approach the frontiers of autonomous space robots powered by an onboard computer containing artificial intelligence algorithms. Autonomous space robot systems are designed for performing tasks in space, such as on-orbit servicing, space assembly of large space structures, vehicle modules replacing, satellite orbit elevation/decay, cleaning orbit to prevent collisions with space debris, autonomous rendezvous docking/berthing as well as tasks for planetary exploration missions. Space robot manipulator type spacecraft or manipulator mounted on a space structure are capable of performing various tasks, such as grasping objects, manipulating tools, or interacting with the environment. Its capability extends from orbit environment to surface of planets, their moons and other celestial bodies as comets and asteroids. The frontier of the space robotics development, mainly those for planetary explorations relies in designing them to perform tasks autonomously. The term “autonomous” refers to the ability of the robot manipulator system to operate and make decisions without direct human intervention. Due to the long time delay to receive signal at planetary distances, autonomous robots are critical for effectively operates in Mars. Autonomous ability relies on onboard sensors, artificial intelligence algorithms, and control mechanisms. A branch of artificial intelligence, computer vision, plays a crucial role in autonomous space robot systems by enabling them to perceive and understand their environment, identify object patterns, and make informed decisions. Automatic manipulator operating nowadays differs from the near future autonomous robotic systems. While the automatic robots typically follow pre-programmed instructions or commands to perform a specific set of actions, an autonomous robot system powered by onboard computer vision possesses decision-making capabilities and can dynamically respond to its environment, allowing for greater flexibility and autonomy in its operations. The field continues to evolve, and researchers are exploring new architectures, techniques, and applications to advance computer vision systems capabilities.
Lyrio, J. Allan A.
,
Rade, Domingos A.
,
Azevedo, João Luiz F.
Aerospace Science and Technology
, vol. 153
Show abstract
Hide abstract © 2024 Elsevier Masson SASTransonic flows at high Reynolds numbers can lead to high dynamic pressures and, consequently, to aerostructural deflections of aircraft structures. This study aims to develop and validate a high-fidelity static aeroelastic analysis environment that is efficient and that can be used in an industrial setting. The aerodynamics is represented by numerical solutions of the Reynolds-averaged Navier-Stokes equations with appropriate turbulence closures. The load transfer process uses finite element shape functions in order to distribute the aerodynamic loads into the structural discretization. The structural analysis employs a modal basis approach, and a wingtip deflection convergence study is performed to find an adequate modal basis size. Radial basis functions are used for the fluid mesh displacement, and the influence of the support radius is evaluated to determine the optimal values relative to the wing mean aerodynamic chord. The capability is tested using the static aeroelastic benchmarks of the High Reynolds Aerostructural Dynamics Project (HIRENASD) and NASA's Common Research Model (CRM). The static aeroelastic results demonstrate robustness and consistency for the aerodynamic coefficients, pressure distributions, and structural deflection predictions at different normalized dynamic pressure values and grid refinement levels.
Abot, Jandro L.
,
Montanheiro, Thaís L.A.
,
Pereira, Daniel de A.
,
Nascimento, Sérgio
,
Nascimento, Cairo L.
,
Silva, Juan R.B.F.
,
Kasama, Alexander H.
,
Rade, Domingos A.
Composites Science and Technology
, vol. 254
Show abstract
Hide abstract © 2024 Elsevier LtdCarbon nanotube fibers or yarns (CNTYs) are lightweight, stiff, strong, electrically, and thermally conductive fiber-like materials that exhibit a piezoresistive response and could be integrated in glass-fiber/epoxy laminated composite materials to measure strain and to detect damage. Aiming at extending the scope of previous studies, this work is about the piezoresistive response of CNTY sensors integrated in composite laminates of industrial interest, accounting for interactions between the CNTY and the typical heterogeneous, anisotropic surrounding media, including the effects induced by the curing process of the composite matrix. This study reports experimental results on the mechanical response of laminated composite materials under quasi-static and vibration loading monitored using integrated CNTY sensors. A combination of CNTY sensor configurations and experimental setups were used to monitor the deformation and strains among the various layers of the laminated composites. As the laminated composites were mechanically loaded under quasi-static four-point bending, the CNTY sensors captured instantaneously the deformation as demonstrated by the change in their electrical resistance. Also, as the laminated composites were subjected to sinusoidal loading at specific frequencies, the integrated CNTY sensors were able to capture the loading cycles exactly including durations and peaks. Integrated sensing using CNTYs may offer a highly adaptive, practical, and sensitive structural monitoring method for a variety of applications.
Dos Santos, Henrique E.A.A.
,
Rade, Domingos A.
Icas Proceedings
Show abstract
Hide abstract © 2024, International Council of the Aeronautical Sciences. All rights reserved.The combined effects of hygrothermal conditions and material characteristics on the buckling response of laminated composite plates are numerically studied in this paper. As the physical mechanisms determining the environmental and operational conditions are very complex, the temperature and moisture variations throughout a structure can hardly be controlled in many cases of industrial interest. Also, inherent material variability are present in the structure domain due to manufacturing processes, specially involving composite materials. As a consequence, the characterization of the environmental and material influences as random quantities is more appropriate. Motivated by situations found in aerospace structural engineering, this paper aims to investigate the influence of space-dependent random hygrothermal conditions, geometry and material properties on the critical buckling loads of composite laminate plates. The main contributions lie in the consideration of simultaneous random quantities affecting the structural stability and combined influences of the environmental effects both on the degradation of material properties and the occurrence of stresses induced by hygrothermal changes. Under the hypotheses of the Classical Lamination Theory, a finite element model is employed to perform buckling analysis considering hygrothermal and mechanical loadings, where the degradation of material properties is predicted using a micromechanical approach. The space-dependent fluctuations of temperature, fiber-direction angle, ply thickness, and fiber volume fraction are discretized as stationary two-dimensional random fields by the Karhunen-Loève expansion (KLE), considering non-Gaussian marginal distribution functions, where the simulation are conducted using a methodology based on the Iterative Translation Approximation Method (ITAM). Monte Carlo Simulation, combined with the Latin Hypercube Sampling, is used to generate sampling-based statistics for the critical buckling load considering different values of standard deviations and correlation lengths associated to the random fields. From the simulation scenarios analyzed, the necessity of accounting for random environmental and material uncertainties in the analysis and design of reliable and robust composite structures is highlighted.
Cleante, V. G.
,
Gonçalves, P. J.P.
,
Waters, T.
,
Brennan, M. J.
,
Carneiro, J. P.
,
Rade, D. A.
Journal of Physics Conference Series
, vol. 2647
(23)
Show abstract
Hide abstract © Published under licence by IOP Publishing Ltd.The study introduced in this work is motivated by the prospect of using a hanging chain as an Acoustic Black Hole (ABH) for passive vibration control. An ABH is effectively a waveguide in which a wave slows progressively as it propagates away from the source enabling it to be extinguished with modest damping. The effect can be achieved by engineering inhomogeneity into a structure's geometry or material, the most common realisation being a beam of tapered thickness. This paper proposes an alternative realisation, that of a chain hanging under its own weight. Such a system has a wave speed that naturally decreases to zero, owing to its linear variation in tension, thus overcoming the challenges of constructing precisely shaped beams with vanishingly thin tips. The study of transverse vibration of hanging chains is a classical problem in structural dynamics. The motion of the chain can be described in terms of Bessel or Hankel functions, which are needed to account for the variation in tension along the chain. In this work, the hanging chain problem is revisited from a wave propagation perspective. An expression is derived for the amplitude of the waves in an infinite chain due a point excitation. From which, the spatial behaviour and the receptances of the waves are evaluated, revealing differing characteristics of upward and downward propagating waves. Some experimental results are presented to support the theoretical analysis.
Salsa Junior, Rubens Gonçalves
,
Sales, Thiago de Paula
,
Rade, Domingos Alves
Latin American Journal of Solids and Structures
, vol. 20
(6)
Show abstract
Hide abstract © 2023, Marcílio Alves. All rights reserved.Recent research on structural dynamics has steered towards elastic metamaterials, as band gap phenomena can be explored to mitigate vibration. A challenge in their design is the determination of configurations resulting in wider band gaps in lower frequency ranges. Since some level of damping is unavoidable in any real engineering structure, it is necessary to extend the current methodology of optimal design to provide a deeper understanding of how damping may affect the desired performance. Therefore, the main objective of this article is to propose and evaluate a numerical procedure for the optimization of band gaps in damped metamaterials. Specifically, a modified objective function that incorporates an evanescence index integral is used and two optimization schemes are implemented, each reflecting whether the structure is undamped or damped. It is shown that the optimal damped metamaterial has wider range of attenuation than the undamped optimal one, but with decreased attenuation levels. The optimization procedure is validated numerically for a finite structure, demonstrating reduced transmissibility of wave motions.
Rade, Domingos A.
,
Dos Santos, Luciano J.Pedrote
,
Pomilio, Jose A.
,
Da Silva, Roberto G.Annes
,
Ribeiro, Carlos Henrique C.
,
De Faria, Alfredo Rocha
,
Villani, Emilia
2023 IEEE International Conference on Electrical Systems for Aircraft Railway Ship Propulsion and Road Vehicles and International Transportation Electrification Conference Esars Itec 2023
Show abstract
Hide abstract © 2023 IEEE.The paper describes the constitution of the Engineering Research Center for the Aerial Mobility of the Future (ERC-AMF) having ITA as the host institution, Embraer as the industrial partner, and researchers from the University of São Paulo and the University of Campinas. The objective of the ERC-AMF is the realization of R&D to contribute to overcoming challenges to the shaping of aerial mobility in the upcoming decades. These challenges arise from the necessity of reducing pollutant and noise emissions, and the need for increased efficiency of manufacturing processes, besides the trend of introducing in the market novel aircraft adapted for operation in urban environments and short-range travels. Five research areas are focused on the first operation phase of the Center: Machine Control for Electric Propulsion; Aeropropulsion Integration in Electric Aircraft; Methods for Decision Making in Autonomous Systems; Advanced Design for Metallic Additive Manufacturing; and Intelligent Aircraft Final Assembly. Each line will be developed by researchers from partner universities and engineers from Embraer. It is expected that the Center will contribute to the appropriation, by the Brazilian aeronautical industry, of scientific and technological knowledge generated, and, as a result, increase its preparedness to face challenges that shall be overcome in the process of shaping the aerial mobility of the upcoming decades.
Carloni, Ana Cristina Neves
,
Conde, Kevin Eduardo de
,
Pantaleão, Aluisio Viais
,
Azevedo, João Luiz F.de
,
Rade, Domingos Alves
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(12)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.The present work proposes to analyze the performance of five eddy-viscosity turbulence models in predicting an internal single-phase incompressible turbulent flow through an elbow pipe. Validation is achieved by comparison with LES and experimental benchmark results. Particular emphasis is placed in the study of the velocity fields under challenging conditions in terms of turbulence modeling. Ultimately, the analysis aims to determine the most adequate model among the analyzed ones in terms of accuracy, envisioning further application in multiphase flows. Results show that the SST closure is the most appropriate turbulence model to predict the velocity profile in regions of significant streamline curvature, whereas, in the presence of high adverse pressure gradients, the most appropriate one is the realizable k- ϵ model. Furthermore, a quantitative analysis suggests that a modification to the F1 blending function in the SST model may improve the mean velocity agreement with LES benchmark results in the near-wall region located downstream of the bend.
Barbosa, M. P.F.
,
Rade, D. A.
Journal of Vibration Engineering and Technologies
, vol. 10
(6)
, pp. 2179-2201
Show abstract
Hide abstract © 2022, Krishtel eMaging Solutions Private Limited.This paper is devoted to the reliability analysis of rotor-bearing systems, based on the combination of Kriging metamodels and the First-Order Reliability Method (FORM). The main motivation arises from the fact that high-fidelity structural models generally lead to high computation costs, which can be strongly alleviated using surrogate models. Since applications to rotating machines have not been sufficiently explored so far, the contribution of the present paper consists in the evaluation of the performance, both in terms of accuracy and computational effort, of a numerical strategy based on the combination of Kriging metamodels and FORM to this type of machines, accounting for their typical frequency domain responses and applicable limit-states. Such an evaluation is made by confronting four different strategies, combining: (i) full finite element models and Monte Carlo simulations; (ii) full finite element models and FORM; (iii) Kriging metamodels and Monte Carlo simulations; (iv) Kriging metamodels and FORM. Results show that the Kriging/FORM strategy provides substantial decrease of computation effort, while keeping satisfactory accuracy of reliability estimations. In addition, a procedure is proposed for improvement of the accuracy of Kriging/FORM reliability estimates, by enriching the Kriging design of experiments in the vicinity of the Most Probable Failure Point.
Martins, Polliana C.O.
,
De Paula, Aline S.
,
Carneiro, Sergio H.S.
,
Rade, Domingos A.
Aerospace Science and Technology
, vol. 122
Show abstract
Hide abstract © 2022 Elsevier Masson SASConsidering that flutter represents a potential catastrophic event in the context of aerospace structures, numerous studies have evaluated a number of strategies to avoid and/or control this kind of aeroelastic phenomenon. Currently, both active and passive control have been investigated to prevent instabilities induced by the interaction between aerodynamic and structural forces. It is also important to highlight the successful cases in which passive control techniques using viscoelastic materials have been useful to mitigate several types of vibration problems. However, there are still opportunities to explore the potential of control using viscoelastic material in the scope of aeroelasticity, especially when involving its combination with other control techniques. Therefore, this work presents a strategy involving a hybrid approach to aeroelastic control of a simplified unswept and untapered wing, using a combination of passive and active techniques. Passive control is achieved by the use of viscoelastic materials inserted as resilient elements in the aeroelastic model, while active control is performed by means of the deflections of a flap-like aerodynamic control surface, governed by a proportional-derivative control law. The results show that the application of the passive control alone causes an increase of up to 25.4% in critical flutter speed. In addition, the association of passive and active controls lead to higher control performance and the critical speed is increased by a further 6.8%, thus providing a broader safe flight speed range. Hence, the investigation indicates that the hybrid control approach exploring viscoelastic materials can be advantageous in practical applications.
Santos, Rogerio R.
,
Rade, Domingos A.
,
da Fonseca, Ijar M.
Acta Astronautica
, vol. 191
, pp. 41-54
Show abstract
Hide abstract © 2021 IAAThe present study addresses the problem of automatic path planning of a manipulator-like spacecraft in orbit. Based on the concept of optimal control and off-line establishment of optimal trajectories, the study proposes a formulation of multiobjective optimization that accounts for multiple aspects of motion. The effect of manipulator mass is analyzed. Then, the effect of multiple objectives on the optimal path, such as the satellite displacement, arm manipulability and maximum torque, are evaluated. In addition, the end-effector positioning, avoidance of collision between the arm and the spacecraft, and minimization of torque requirements are considered as objectives to be minimized, subject to uncertainty inside the berthing box. The numerical procedure includes a machine learning strategy that is able to learn from both training data and mission tasks. It is used during inverse kinematics analysis, when the Cartesian position is the input parameter and the joint angle estimate is the output. This information improves the convergence rate of the optimization procedure, which leads to the precise value of the angle of the joint. The learning strategy is effective for estimating the solution when five or more samples are available, and the result is improved as new data is added to the analysis. The diversity of scenarios, metrics and parameters considered in the numerical experiments confirms the viability and robustness of the proposed methodology.
Rodrigues, Clayton Eduardo
,
Júnior, Cairo Lúcio Nascimento
,
Rade, Domingos Alves
Journal of Control Automation and Electrical Systems
, vol. 33
(1)
, pp. 333-344
Show abstract
Hide abstract © 2021, Brazilian Society for Automatics--SBA.A comparative analysis of machine learning techniques for fault diagnosis of rotating machines based on images of vibration spectra is presented. The feature extraction of different types of faults, including unbalance, misalignment, shaft crack, rotor–stator rubbing, and hydrodynamic instability, is performed by processing spectral images of vibration orbits acquired during the machine run-up. The classifiers are trained with simulated data and tested with both simulated and experimental data. The latter are obtained from laboratory measurements performed on an rotor-disc system supported on hydrodynamic bearings. To generate the simulated data, a numerical model is developed using the finite element method. Deep learning, ensemble and traditional classification methods are evaluated. The ability of the methods to generalize the image classification is evaluated based on their performance in classifying experimental test patterns that were not used during training. The results of this research indicate that, despite considerable computational cost, the method based on convolutional neural networks presents the best performance.
Lyrio, J. Allan A.
,
Azevedo, João Luiz F.
,
Rade, Domingos A.
,
da Silva, Ricardo G.
,
Breviglieri, Carlos
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 4
, pp. 2464-2478
Show abstract
Hide abstract © (2022) by International Council of Aeronautical Sciences (ICAS) All rights reserved.The objective of the present work is to discuss the effects of model enhancements on the capability of performing static aeroelastic analyses of aeronautical configurations. The model improvements addressed in this effort concern the use of finer aerodynamic grids, different turbulence models and the size of the modal base for the representation of the structural deflection solution. The study considers the NASA Common Research Model (CRM), from the 6th AIAA CFD Drag Prediction Workshop, and the High Reynolds Number Aerostructural Dynamics (HIRENASD) configuration, from the 1st AIAA Aeroelastic Prediction Workshop. A clear improvement in the aerodynamic prediction of drag, pitching moment and pressure coefficient distributions is observed for the NASA CRM case. For the HIRENASD test case, aerodynamic grid refinement has yielded results that demonstrate the robustness of the developed fluid-structure interaction process.
Horta, I. M.
,
Neto, N. F.Azevedo
,
Gomes, C. E.
,
Martins, E. F.
,
Pereira, A. L.J.
,
Leite, D. M.G.
,
da Silva Sobrinho, A. S.
,
Pessoa, R. S.
Plasmonics
, vol. 20
(11)
, pp. 10345-10366
Show abstract
Hide abstract © The Author(s), under exclusive licence to Springer Science+Business Media, LLC, part of Springer Nature 2025.This study presents the fabrication and optimization of ultrathin silver (Ag) films by low-power DC magnetron sputtering for surface-enhanced Raman spectroscopy (SERS) applications, with emphasis on the synergistic roles of electromagnetic (EM) and chemical enhancement (CE) mechanisms. Ag nanostructures were deposited onto glass substrates with controlled deposition durations (10–300 s), enabling the formation of tunable morphologies ranging from isolated nanoparticles to quasi-continuous nanostructured films. Structural and optical analyses revealed that an ~ 8.2 nm-thick Ag film exhibits optimal SERS performance due to its interconnected architecture, high surface asymmetry, and enhanced plasmonic coupling. SERS measurements were conducted using two cationic dyes—Rhodamine 6G (R6G) and Rhodamine B (RhB)—selected for their well-characterized Raman signatures and distinct surface adsorption behaviors. The optimized Ag substrate achieved enhancement factors in the range of 10⁶–10⁹ and detection limits down to 7 × 10⁻12M. Wavelength-dependent experiments using 532 nm and 633 nm excitation revealed strong SERS responses at both wavelengths, with maximal enhancement observed at 633 nm due to superior resonance alignment with the localized surface plasmon modes of the film. Electromagnetic field estimations based on UV–Vis absorbance correlated well with experimental trends, confirming EM as the dominant mechanism. Nonetheless, energy-level alignment between the Ag Fermi level and the molecular orbitals of the dyes, particularly for R6G, supports a secondary contribution from CE, driven by charge-transfer interactions and electrostatic adsorption. These findings demonstrate that the concurrent optimization of nanostructure, plasmonic response, and analyte–surface interaction is essential for enhancing both EM and CE effects. The substrate also enabled detection of Escherichia coli, underscoring its potential for biosensing at ultra-trace levels.
Damasceno, Barbara S.
,
Horta, Isabela M.
,
Wyss, Kevin M.
,
Tour, James M.
,
da Silva Sobrinho, Argemiro S.
,
Andre, Andre L.
,
Leite, Douglas M.G.
Materials Science in Semiconductor Processing
, vol. 197
Show abstract
Hide abstract © 2025 Elsevier LtdThis study investigates the influence of thickness on the structure and morphology of sputtered wurtzite GaN thin films and evaluates their potential as piezoelectric materials for surface acoustic wave (SAW) devices. High-quality GaN films were deposited on Si(100) and glass substrates via reactive magnetron sputtering under optimized conditions. X-ray diffractometry (XRD), Raman spectroscopy, and transmission electron microscopy (TEM) analysis confirmed a preferential c-axis orientation. A detailed assessment of the crystalline quality and structural properties revealed that films grown for 6 h on Si substrates exhibited superior crystallinity and lower defect density. However, increasing film thickness led to higher surface roughness, which may impact SAW device performance. These findings highlight the viability of sputtered GaN films for SAW applications, provided that deposition parameters are carefully controlled to balance crystallinity and surface roughness. This work demonstrates the potential of cost-effective sputtering technique for producing GaN films suitable for high-frequency SAW devices.
Leal, Antonia de Souza
,
Marcondes, Michaela Shiotani
,
Leite, Ariane
,
Leite, Douglas
,
Junior, Clodomiro Alves
,
dos Santos, Laurita
,
Pessoa, Rodrigo
Applied Sciences Switzerland
, vol. 15
(15)
Show abstract
Hide abstract © 2025 by the authors.Featured Application: This study demonstrates the potential of plasma-activated water (PAW) as a tunable oxidative medium for the controlled surface modification of hair fibers. By adjusting the reactive species profile through distinct plasma systems, PAW formulations can be optimized to preserve hair structure while inducing specific molecular changes, offering a foundation for the development of low-impact, plasma-based technologies in cosmetic hair treatment. Plasma-activated water (PAW), enriched with reactive oxygen and nitrogen species (RONS), presents oxidative and antimicrobial characteristics with potential in cosmetic applications. This study examined the effects of two PAW formulations—nitrate-rich (PAW-N) and peroxide-rich (PAW-P)—on human hair types classified as straight (Type 1), wavy (Type 2), and coily/kinky (Type 4). The impact of PAW on hair structure and chemistry was evaluated using Fourier-transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), UV–Vis spectrophotometry, and physicochemical analyses of the liquids (pH, ORP, conductivity, and TDS). PAW-N, with high nitrate content (~500 mg/L), low pH (2.15), and elevated conductivity (6244 µS/cm), induced significant damage to porous hair types, including disulfide bond cleavage, protein oxidation, and lipid degradation, as indicated by FTIR and EDS data. SEM confirmed severe cuticle disruption. In contrast, PAW-P, containing >25 mg/L of hydrogen peroxide and exhibiting milder acidity and lower ionic strength, caused more localized and controlled oxidation with minimal morphological damage. Straight hair showed greater resistance to both treatments, while coily and wavy hair were more susceptible, particularly to PAW-N. These findings suggest that the formulation and ionic profile of PAW should be matched to hair porosity for safe oxidative treatments, supporting the use of PAW-P as a gentler alternative in hair care technologies.
Damasceno, Barbara S.
,
da Silva, Anderson F.V.
,
Eddy, Lucas
,
de Melo, Arthur N.
,
Beckham, Jacob L.
,
Choi, Chi Hun
,
Han, Yimo
,
Tour, James M.
,
de Araújo, Ana Cláudia V.
,
Thim, Gilmar P.
,
Sobrinho, Argemiro S.da Silva
,
Pereira, Andre L.de J.
,
Leite, Douglas M.G.
Surfaces and Interfaces
, vol. 50
Show abstract
Hide abstract © 2024Conductive inks are essential components in electronics as they enable the printing of electronic circuits and components on diverse surfaces. Furthermore, they can be easily tailored to enhance chemical bonding with specific targets in sensing devices. This technology plays a crucial role in the development of both rigid and wearable sensors. Conductive inks for printed electronics and sensor devices should possess several key characteristics, including high conductivity, flexibility, affordability, and compatibility with various substrates. However, conventional conductive inks based on metal nanoparticles tend to be expensive and lack flexibility. This study aims to produce a conductive ink comprised of carbon-black-derived flash graphene (CBFG) and poly(o-methoxy aniline) (POMA), which can be applied to electronic devices. The structures and morphology of both precursors were assessed, and the electrical conductivity of ink coatings containing CBFG, POMA, and a combination of both was investigated. The effect of each component's concentration on the ink's electrical conductivity (EC) was investigated using a 23 factorial design of experiment. In conclusion, the most conductive film presented an EC of approximately 0.768 S m−1 when the concentrations of graphene, POMA, and binder were 40.0, 2.0, and 4.0 mg L−1, respectively. While further research is needed to explore the flexibility and adhesion properties of the ink on different substrates, our solvent and organic-based conductive ink offer environmental benefits and boost sensor performance.
Horta, Isabela Machado
,
Pereira, André Luis de Jesus
,
Neto, Jonas Jakutis
,
Sobrinho, Argemiro Soares da Silva
,
Leite, Douglas Marcel Gonçalves
Surfaces and Interfaces
, vol. 48
Show abstract
Hide abstract © 2024In this work we demonstrate the achievement of significative improvements in the structural and morphological quality of wurtzite GaN films (approximately 250 nm thick) by introducing an initial growth step involving an AlGaN buffer layer on p-type Si (100) substrates through a continuous reactive sputtering process. We investigated the influence of using single and multiple AlxGa1-xN buffer layers with varying Al content (x ranging from 0.07 to 0.37) and different thicknesses (from 166 nm to 1 µm). The obtained samples underwent characterization through X-ray diffraction and scanning electron microscopy. The results reveal a slight increase in the c-axis preferred growth direction and grain sizes even with a single and thin (250 nm) Al0.07Ga0.93N buffer layer. Conversely, the use of a single Al0.37Ga0.63N buffer layer led to significant morphological changes and a remarkable improvement in the c-axis preferred orientation. The most favorable outcomes were observed with the implementation of a triple AlGaN buffer layer, featuring decreasing Al content from the substrate, indicating the attainment of a high-quality GaN top layer comparable to epitaxial GaN.
Oliveira, Adriano de
,
da Silva Sobrinho, Argemiro S.
,
Leite, Douglas M.G.
,
Neto, Jonas J.
,
Gonçalves, Rodolfo L.P.
,
Massi, Marcos
Rem International Engineering Journal
, vol. 77
(4)
Show abstract
Hide abstract © 2024, Escola de Minas. All rights reserved.A Hollow Cathode Plasma Enhanced Chemical Vapor Deposition (HC-PECVD) reactor was used to deposit silver doped Diamond-Like Carbon (Ag-DLC) films on Ti6Al4V alloy employing two methodologies: i) producing a silicon interlayer, using tetramethylsilane (TMS) as silicon precursor, varying the argon flow of the hollow cathode; and ii) carbonitriding the substrate. Profilometry, Raman, and Secondary Ion Mass Spectrometry (SIMS), as well as nanohardness, micro-scratch, scratch, and VDI 3198 indentation tests were used to evaluate the characteristics of the films and their adhesion on the substrates. The results demonstrated that the argon flow can be used for tuning the Ag-DLC film’s hardness, toughness, and adherence on silicon interlayers. The carbonitriding process, in turn, provided an improvement in the film toughness compared with non-carbonitrided samples. Considering the lower cost and easier handling of N2 compared to the silicon precursors commonly available (TMS, HDMSO, SiH4, etc.), the carbonitriding process proved more appropriate to improve the adhesion of the Ag-DLC films on the Ti6Al4V alloy.
Chaves, João
,
Chiappim, William
,
Karnopp, Júlia
,
Neto, Benedito
,
Leite, Douglas
,
da Silva Sobrinho, Argemiro
,
Pessoa, Rodrigo
Nanomaterials
, vol. 13
(24)
Show abstract
Hide abstract © 2023 by the authors.In the presented study, a novel approach for thermal atomic layer deposition (ALD) of Al2O3 thin films using plasma-activated water (PAW) as a co-reactant, replacing traditionally employed deionized (DI) water, is introduced. Utilizing ex situ PAW achieves up to a 16.4% increase in the growth per cycle (GPC) of Al2O3 films, consistent with results from plasma-enhanced atomic layer deposition (PEALD). Time-resolved mass spectrometry (TRMS) revealed disparities in CH4 partial pressures between TMA reactions with DI water and PAW, with PAW demonstrating enhanced reactivity. Reactive oxygen species (ROS), namely H2O2 and O3, are posited to activate Si(100) substrate sites, thereby improving GPC and film quality. Specifically, Al2O3 films grown with PAW pH = 3.1 displayed optimal stoichiometry, reduced carbon content, and an expanded bandgap. This study thus establishes “PAW-ALD” as a descriptor for this ALD variation and highlights the significance of comprehensive assessments of PAW in ALD processes.
Damasceno, Barbara S.
,
Horta, Isabela M.
,
de Oliveira, Regiane S.
,
Pereira, Raissa M.
,
Schatkoski, Vanessa M.
,
Bacher, Gerd
,
Massi, Marcos
,
Thim, Gilmar P.
,
André, André L.
,
da Silva Sobrinho, Argemiro S.
,
Leite, Douglas M.G.
Materials Science in Semiconductor Processing
, vol. 167
Show abstract
Hide abstract © 2023 Elsevier LtdSurface acoustic wave (SAW) sensors enhanced by a graphenic sensitive layer offer improved electrical response uniformity, and recent research has explored their potential for use in point-of-care platforms. These devices offer a unique combination of cost effectiveness, ease of handling, manufacturability, and remarkable sensor performance. This article summarizes the latest advancements in SAW sensors with graphenic-based nanomaterials, including their fabrication, operation mechanisms, and properties. Several recent studies are reviewed and compared to conventional SAW sensors. Furthermore, the challenges and prospects of using graphenic-based structures to enhance SAW devices and produce rapid actionable results are discussed.
Damasceno, Barbara Souza
,
da Silva, Anderson Felipe Viana
,
Ferreira, Maryanne Chaves
,
de Melo, Arthur Nascimento
,
Leite, Douglas Marcel Gonçalves
,
de Araújo, Ana Cláudia Vaz
Colloids and Surfaces A Physicochemical and Engineering Aspects
, vol. 670
Show abstract
Hide abstract © 2023 Elsevier B.V.In this research, a magnetic graphite nanocomposite (MGN) was synthesized by an easy and efficient hydrothermal process from magnetite nanoparticles (NP-SYN) and graphite nanoplatelets (GR). MGN was characterized by X-ray diffraction (XRD), Raman spectroscopy, energy-dispersive X-ray spectroscopy (EDS), field emission scanning electron microscopy (FESEM), N2 adsorption and desorption analysis, X-ray photoelectron spectroscopy (XPS), and point of zero charge (pHpzc) analysis. The thickness for GR was found to be 34 nm, and crystallite sizes for NP-SYN and MGN were around 37 and 48 nm, respectively. MGN shows the presence of GR and iron oxides from the NP-SYN. The surface areas for GR, NP-SYN, and MGN were around 191, 18, and 121 m2 g−1, respectively. The pHpzc results for GR, NP-SYN, and MGN ranged from 6 to 7. The NP-SYN, GR, and MGN were used as adsorbents to remove reactive black 5 (RB5) dye from aqueous solution. This method's batch removal process was designed based on a central composite rotational design (CCRD). The efficiency of RB5 uptake for all adsorbents was obtained from the quadratic model under optimum conditions of prominent parameters by desirability function (mass of adsorbent 6.6 mg, dye concentration 85.1 mg L−1, and agitation speed 902.7 rpm). Under these conditions, the adsorption capacity values were 10.16, 92.08, and 28.83 mg g−1 for NP-SYN, GR, and MGN, respectively, indicating that the adsorption power of the nanoparticle increased after incorporating GR, maintaining its magnetic properties. Therefore, the proposed adsorbents in this work have potential for removing RB5 dye from water solutions.
Horta, Isabela Machado
,
Damasceno, Barbara Souza
,
de Oliveira, Regiane Santana
,
Pereira, André Luis de Jesus
,
Massi, Marcos
,
Sobrinho, Argemiro Soares da Silva
,
Leite, Douglas Marcel Gonçalves
Surfaces and Interfaces
, vol. 40
Show abstract
Hide abstract © 2023AlGaN thin films with different Al content were grown via reactive magnetron sputtering onto glass substrates using independent Al and Ga targets. The quality of the films was analyzed using X-ray diffraction, Raman spectroscopy, energy dispersive spectroscopy, and UV-Vis spectrophotometry. The results show that the Al content can be effectively controlled by tuning the power ratio applied to the independent targets in different absolute situations. Moreover, all produced samples presented only wurtzite structure without indication of other phases on both X-ray diffraction and Raman spectroscopy analyses. Overall, the properties of the films had a strong correlation with the composition, such as the expected blue shift of the optical bandgap and the Raman phonon modes, and the lattice cell expansion with increasing Al content. In addition, a higher c-orientation texture together with a sharper diffraction peak were observed for samples with more Al.
Godoy-Junior, Armstrong
,
Pereira, André
,
Damasceno, Barbara
,
Horta, Isabela
,
Gomes, Marcilene
,
Leite, Douglas
,
Miyakawa, Walter
,
Baldan, Maurício
,
Massi, Marcos
,
Pessoa, Rodrigo
,
Sobrinho, Argemiro da Silva
Plasma
, vol. 6
(2)
, pp. 362-378
Show abstract
Hide abstract © 2023 by the authors.In this study, we report the use of a radiofrequency plasma-assisted chemical vapor deposition (RF-CVD) system with a hollow cathode geometry to hydrogenate anatase TiO2 thin films. The goal was to create black TiO2 films with improved light absorption capabilities. The initial TiO2 was developed through magnetron sputtering, and this study specifically investigated the impact of hollow cathode hydrogen plasma (HCHP) treatment duration on the crucial characteristics of the resulting black TiO2 films. The HCHP treatment effectively created in-bandgap states in the TiO2 structure, leading to enhanced light absorption and improved conductivity. Morphological analysis showed a 24% surface area increase after 15 min of treatment. Wettability and surface energy results displayed nonlinear behavior, highlighting the influence of morphology on hydrophilicity improvement. The anatase TiO2 phase remained consistent, as confirmed by diffractograms. Raman analysis revealed structural alterations and induced lattice defects. Treated samples exhibited outstanding photodegradation performance, removing over 45% of methylene blue dye compared to ~25% by the pristine TiO2 film. The study emphasized the significant impact of 15-min hydrogenation on the HCHP treatment. The research provided valuable insights into the role of hydrogenation time using the HCHP treatment route on anatase TiO2 thin films and demonstrated the potential of the produced black TiO2 thin films for photocatalytic applications.
de Oliveira, R. S.
,
Folli, H. A.
,
Horta, I. M.
,
Damasceno, B. S.
,
Augstrose, J. H.C.
,
Miyakawa, W.
,
Pereira, A. L.J.
,
Massi, M.
,
da Silva Sobrinho, A. S.
,
Leite, D. M.G.
Materials Research
, vol. 26
Show abstract
Hide abstract © 2023 Universidade Federal de Sao Carlos. All rights reserved.This work reports on the properties of GaN films grown by reactive magnetron sputtering onto glass substrate kept at relatively low temperature (400°C), using different RF power applied to the Ga target. Their structural, morphological, vibrational and optical properties were characterized by X-ray diffraction, atomic force and scanning electron microscopies, Raman spectroscopy and UV-vis spectrophotometry. The films have wurtzite phase with strong preferential orientation in the c-axis direction. Moreover, two clear contributions to the (0002) diffraction peak could be found, indicating the presence of two different morphologies, which were discussed in terms of the formation of an intermediate layer between the substrate and a dominating columnar-like microstructured film.
Horta, Isabela Machado
,
Damasceno, Barbara Souza
,
Leite, Douglas Marcel Gonçalves
,
da Silva Sobrinho, Argemiro Soares
,
de Jesus Pereira, André Luis
,
Godoy, Armstrong
Advanced Materials for A Sustainable Environment Development Strategies and Applications
, pp. 77-99
Horta, Isabela Machado
,
Godoy, Armstrong
,
Damasceno, Barbara Souza
,
de Pereira, André Luis Jesus
,
Leite, Douglas Marcel Gonçalves
,
da Silva Sobrinho, Argemiro Soares
Metal Oxide Based Heterostructures Fabrication and Applications
, pp. 359-389
Show abstract
Hide abstract © 2023 Elsevier Inc. All rights reserved.Solar cells and photovoltaic devices are based overall on metal oxides and heterostructures. This is a technology in advance, with remarkable interest due to its low impact on the environment in comparison to the most used forms of energy conversion. Additionally, the oxides are most abundant, easy, and less expensive to obtain compared to other materials for such applications. Although the metal oxide–based photovoltaic devices show, usually, low conversion efficiency, some studies have shown capable of obtaining PCE higher than 10% or 20% using enhanced heterostructures. This chapter presented a review of the state of the art of metal oxide heterostructures applied mainly in photovoltaic devices and solar cells. A special focus is given to studies related to some of the most applied materials, such as ZnO, ZnO:Al, (AZO), and TiO2, and to heterostructures based on metallic oxides of copper, zinc, magnesium, vanadium, etc.
De Oliveira, R. S.
,
Folli, H. A.
,
Stegemann, C.
,
Horta, I. M.
,
Damasceno, B. S.
,
Miyakawa, W.
,
Pereira, A. L.J.
,
Massi, M.
,
Da Silva Sobrinho, A. S.
,
Leite, D. M.G.
Materials Research
, vol. 25
Show abstract
Hide abstract © 2022 Universidade Federal de Sao Carlos. All rights reserved.This work reports the properties of GaN films grown onto c-Si (100) at relatively low substrate temperature (400°C) by reactive magnetron sputtering. The study depicts the effect of working pressure and RF power on the GaN film structural, vibrational and optical properties characterized by X-ray diffraction, atomic force and scanning electron microscopies, Raman spectroscopy and spectroscopic ellipsometry. Unusual low pressure deposition condition (0.40 Pa) was achieved by using a separated argon inlet directed to the Ga target surface, resulting in improved crystalline quality of the films. In this condition, the preferential crystalline orientation, the surface morphology and the optical gap of the GaN films show a strong dependence on the RF power applied to the Ga target, where low RF power (30-60 W) was responsible for increasing the c-axis orientation and the optical gap, while higher RF power (75-90 W) decreased the overall crystal quality and increased the surface roughness.
Neto, Nilton Francelosi A.
,
Stegemann, Cristiane
,
Affonço, Lucas J.
,
Leite, Douglas M.G.
,
Da Silva, José H.D.
Journal of Vacuum Science and Technology A Vacuum Surfaces and Films
, vol. 40
(1)
Show abstract
Hide abstract © 2021 Author(s).The influence of the oxygen gas supply on the stoichiometry, structure, and orientation texture of polycrystalline cobalt oxide films was investigated in this study. The films were grown by direct current reactive magnetron sputtering using a metallic Co target and different O2 inlet flow rates (0.5-5.0 SCCM). The deposition power (80 W), the argon gas flow (40 SCCM), and the total working pressure (0.67 Pa) were kept constant during depositions. The results evidence a strong influence of the oxygen flow over the film's stoichiometry and structure, where low oxygen flows (<2.0 SCCM) favor the formation of the rock salt CoO phase while higher oxygen flows (>2.5 SCCM) favor the spinel Co3O4 phase formation. The coexistence of monoxide and tetraoxide phases is only observed for the 2.5 SCCM oxygen flow condition. Strain effects related to the oxygen partial pressure are also observed and discussed. Computer simulations of the reactive sputtering growth supported the analysis of the film properties and its correlation to the oxygen partial pressure.
Nascimento, Ernandes J.G.
,
de Andrade, Gabriel S.
,
dos Santos Magalhães, Elisan
,
Marques Pires, Luis Carlos
Applied Thermal Engineering
, vol. 280
Show abstract
Hide abstract © 2025 Elsevier LtdThe innovative concept of thermite Plugging and Abandonment (thermite P&A) is designed to enhance cost-effectiveness and reliability in the permanent sealing of oil wells. This technique relies on a controlled exothermic reaction between aluminum powder (Al) and iron (III) oxide (Fe2O3), generating sufficient heat to trigger phase change phenomena and melt structural components of the borehole. However, the associated thermal interactions remain insufficiently investigated. The present study is focused on predicting the heat conduction and phase change phenomena within a multi-layered cylindrical domain through analytical and numerical methods. Initially, the Distributed Transfer Function Method (DTFM) was applied to a one-dimensional radial analysis. The study was then extended to two-dimensional axisymmetric simulations using the Finite Volume Method (FVM), incorporating heat conduction, phase change, molten metal flow, and gravity effects. The enthalpy method, with a mushy zone approach, was used to compute liquid fractions, and the molten steel velocity field revealed convection effects, with a peak velocity of ∼ 1.8 cm/s. Temperature results showed that, while the cement acted as a thermal barrier preserving the cap rock, it experienced temperatures above 300 °C, risking structural damage. The findings offer valuable insights into thermite P&A and highlight the robustness of analytical frameworks in modern engineering applications.
de Andrade, Gabriel S.
,
Nascimento, Ernandes J.G.
,
dos Santos Magalhães, Elisan
International Communications in Heat and Mass Transfer
, vol. 169
Show abstract
Hide abstract © 2025A hybrid analytical framework based on the Distributed Transfer Function Method (DTFM) is presented for solving the one-dimensional transient heat conduction problem in multilayer wall systems. A novel adaptive step-wise segmentation strategy is introduced to extend the applicability of DTFM to non-differentiable boundary conditions—specifically, measured solar heat flux and ambient air temperature data recorded during the summer in Gaziantep, Turkey. These experimental signals were modeled using Gaussian and sinusoidal regression schemes and segmented into analytically tractable intervals to ensure continuity and differentiability within the DTFM solution domain. Six wall configurations were evaluated under convective–radiative boundary conditions, with the interior air temperature maintained at 25 °C. The resulting transient heat flux at the inner surface was interpreted as the instantaneous Heating, Ventilation and Air Conditioning (HVAC) thermal load and integrated over time to compute the daily cooling and heating energy demands. Among all cases, the five-layer wall with EPS insulation (W6) yielded the lowest AC energy consumption at 0.343 kWh, while the three-layer brick wall (W1) reached 1.165 kWh—representing a 70.5 % reduction. Comparative analysis also identified near-equivalent thermal responses in W2 – Autoclaved Aerated Concrete (AAC) vs. W3 (blockbim) and W1 (brick) vs. W4 (briquette), with subtle yet quantifiable differences in energy performance. The DTFM predictions were benchmarked against Finite Volume Method (FVM) simulations, showing temperature deviations below 1 °C. The method's capacity to incorporate segmented regressions, solve eigenvalue problems, and construct modal solutions across complex wall geometries makes it a robust and efficient tool for transient thermal analysis. The proposed framework enables high-fidelity assessment of building envelope performance under time-varying environmental conditions, providing valuable insights for HVAC optimization and passive design strategies.
dos Santos, Thiago Dias
,
da Silva, Rodrigo G.Dourado
,
Magalhães, Elisan dos Santos
,
Pires, Luis Carlos Marques
International Communications in Heat and Mass Transfer
, vol. 168
Show abstract
Hide abstract © 2025 Elsevier LtdFor the petroleum industry, one of the most critical and expensive stages of offshore platform decommissioning is the wellbore plugging and abandonment (P&A) operation. Decommissioning standards require that, at the end of its lifespan, the wellbore be permanently sealed to impede the spill of contaminating hydrocarbons into marine ecosystems or aquifers. The current decommissioning operation comprises removing the production tubing, machining the borehole casing, and cementing the machined section to seal the wellbore. Such an operation has a relatively high cost and several risks. An alternative technology is replacing cement with a metallic plug created by the thermite reaction. This technology still needs improvements to be successfully employed in offshore oil fields, and numerical simulation is a useful tool to optimize critical parameters. We developed an axisymmetric, finite-element-based heat conduction model to simulate the thermite reaction and the temperature evolution inside a typical wellbore. The phase change of both thermite and wellbore components is calculated using the apparent heat capacity method, and a moving mesh scheme is proposed to capture the reaction fronts. We perform numerical simulations to verify and validate the model, and we run different P&A scenarios while discussing risks and opportunities for this new technology.
dos Santos Paes, Luiz Eduardo
,
Dias, João Marcos Souza
,
Andrade, João Rodrigo
,
Filho, Edmundo Benedetti
,
Ferraresi, Henrique Nardon
,
da Silva, Leonardo Rosa Ribeiro
,
de Jesus Silva, Carolina Xavier
,
Borges, Valério Luiz
,
Riffel, Kaue Correa
,
Hereñú, Silvina
,
Francia, Pablo
,
dos Santos Magalhães, Elisan
,
Lagares, Moisés Luiz
,
Duarte, Carlos Antonio Ribeiro
,
da Cunha, Tiago Vieira
,
dos Santos Saad, Núbia
,
Vilarinho, Louriel Oliveira
Journal of Materials Research and Technology
, vol. 36
, pp. 7244-7260
Show abstract
Hide abstract © 2025 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).Additively manufactured components often exhibit microstructural heterogeneity, leading to anisotropy. Most works are dedicated to a specific feature, and a full characterization has not been addressed yet. This study characterizes these heterogeneities in a carbon steel part made by wire arc additive manufacturing (WAAM) and correlate them numerically with physical phenomena A deep microstructural, mechanical, and surface analysis was carried out for three main regions of the wall: top, middle and bottom. The cooling rate and the number of subsequent passes are the main factors influencing microstructure variation on the layers, steady-state regime was reached at layer 30. Electron backscatter diffraction (EBSD) analysis showed uniform grain orientation and similar size, with ferrite increasing from the top to the bottom, while the amount of retained austenite and cementite, decreased. The top region showed diverse microconstituents due to the absence of reheating cycles in the last layers. Microhardness values varied with average of 223.3, 176.3 and 187.6 HV0.1 for top, middle and bottom regions, respectively, the same trend was found in the simulation. Tensile tests indicated minor anisotropy in yield strength (YS) and ultimate tensile strength (UTS), but significant anisotropy in elongation. The anisotropic percentages of YS, UTS, and elongation come to 0.9 %, 0.4 %, and 10.9 %, respectively. Scanning electron microscopy (SEM) analysis presented ductile failure in both vertical and horizontal orientations. Surface characterization indicated similar topography on both sides of the wall. Overall, it exhibited homogeneous microstructural characteristics and surface topography, but heterogeneous mechanical properties, particularly in elongation.
Soares, Wallace Santos
,
dos Santos Magalhães, Elisan
,
Govender, Nicolin
Mining
, vol. 5
(1)
Show abstract
Hide abstract © 2025 by the authors.Featured Application: This research directly contributes to designing more sustainable and efficient milling processes within the mineral processing industry. It provides a detailed guide for converting ball mills from conventional overflow systems to more energy-efficient grate discharge systems by optimizing breakage rates and material transport. These enhancements deliver substantial benefits, such as increased throughput, reduced power consumption, and steeper particle size distribution. This study examines the conversion of an overflow ball mill into a new discharge system via Discrete Element Method (DEM) and Smoothed Particle Hydrodynamics (SPH) simulations, demonstrating significant performance improvements. The methodology integrates SPH to assess the effects of the slurry on energy dissipation, power loss, breakage rates, and material transport. The findings highlight significant operational inefficiencies in the overflow setup, extensive dead zones, and excessive charge volume that hinder milling efficiency by limiting grinding media interaction with the ore and reducing energy for comminution. Additionally, slurry pooling shifts the center of gravity, causing torque losses and direct material bypass to the discharge zone. Our simulations replicate these challenges and benchmark them against industrial-scale operations, identifying critical charge excesses that constrain throughput and elevate power consumption. The new proposed discharge system decouples the filling charge from the evacuation mechanism, releasing the effective volume in the mill, in addition to tackling common issues in the traditional grate discharge setups like backflow and carry-over. This arrangement substantially improved grinding efficiency, as demonstrated by enhanced breakage rates and diminished specific energy consumption. The results provide a robust framework for mill design and operational optimization, underscoring the value of integrated slurry behavior analysis in mill performance enhancement.
Nascimento, Ernandes J.G.
,
dos Santos Magalhães, Elisan
,
dos Santos Paes, Luiz Eduardo
International Communications in Heat and Mass Transfer
, vol. 161
Show abstract
Hide abstract © 2024 Elsevier LtdThe thermal characterization of materials at high temperatures is crucial to various modern engineering applications. However, direct experimental measurements under severe conditions can be complex, expensive and offer several other disadvantages. Hence, in this work, a novel Radial Basis Function (RBF) based inverse method is proposed as an alternative to solve nonlinear Inverse Heat Transfer Problems (IHTPs). Here, a proof of concept is performed by estimating a two parameters exponential function describing the specific heat of an AISI 1020 steel submitted to LASER Beam Welding (LBW). An inverse algorithm combined with an RBF interpolation algorithm enables an enhanced search domain scan. A least squares objective function with Future Time Regularization (FTR) is implemented to govern the estimation. The algorithms are sequentially run and refeed to refine the minimization region through adjustable search factors. A Finite Volume Method (FVM) thermal model was implemented through a highly parallelized inhouse CUDA-C code, run on an Nvidia Geforce® RTX™ 3090. A verification was performed using three commercial solutions. The method's efficiency was demonstrated with both noiseless and variable standard deviation data. The approach is less sensitive to local minima than previous Quadrilateral Optimization Method (QOM), with estimation errors below 1.0 % in nearly all cases.
de Azevedo, Arthur Mendonça
,
Botezelli, Daniel
,
Dos Santos Magalhães, Elisan
,
Malalasekera, Weeratunge
Proceedings of the Thermal and Fluids Engineering Summer Conference
, pp. 1453-1462
Show abstract
Hide abstract © 2025, Begell House Inc. All rights reserved.This study presents an in-depth comparative analysis with a widely used turbulence model in Computational Fluid Dynamics (CFD): the standard k-ε model. The research focuses on turbulent flow over a backward-facing step (BFS), a classical problem known for its complex recirculation and reattachment phenomena. Simulations were conducted using both an innovative Graphics Processing Unit (GPU) based parallel processing algorithm developed on the Nvidia Compute Unified Device Architecture (CUDA) platform, and a Central Processing Unit (CPU) based commercial software. The numerical simulation analysis spans a broad range of Reynolds numbers, representing different levels of turbulence intensity, and compares the performance of these two approaches. The primary objective of this study is to evaluate the predictive capabilities of the standard k-ε model in terms of reattachment length, a critical parameter for accurately capturing the dynamics of separated flows. The simulation results obtained from both software platforms are rigorously compared with classical experimental data at ReH = 36,000 to assess the accuracy and reliability of each approach. The GPU simulations were performed on an Nvidia GeForce RTX™ 3090Ti with 24 GB of video memory, while the commercial simulations were run on an Intel®Core™ i7-12700H CPU, featuring a 2.3 GHz base clock and 14 cores. The results indicate that GPUs offer a more optimal architecture for CFD problem-solving, leveraging large-scale computational parallelization.
Botezelli, Daniel
,
de Azevedo, Arthur Mendonca
,
Dos Santos Magalhães, Elisan
,
Kassab, Alain J.
,
Malalasekara, Weeratunge
Proceedings of the Thermal and Fluids Engineering Summer Conference
, pp. 197-206
Show abstract
Hide abstract © 2025, Begell House Inc.. All rights reserved.This study presents a numerical investigation of Von Karm an flow at a Reynolds number of 200, induced byflow past a single cylinder. The Von Karm an vortex street, characterized by alternating vortices shed froma bluff body, is a fundamental phenomenon in fluid dynamics with significant applications in engineering systems. We employ the Finite Volume Method (FVM) to discretize the governing Navier-Stokes equations, capturing the intricate interactions within the velocity field surrounding the cylinder. Computations are performed using Graphics Processing Units (GPUs) to leverage their parallel processing capabilities. The GPUaccelerated FVM achieves a computational speedup of 50 times compared to traditional calculations on an Intel i9 CPU. This substantial acceleration enables high-resolution simulations that provide deeper insights into the flow structures of the system. The results demonstrate the effectiveness of GPU computing in solving complex fluid dynamics problems and highlight its potential to advance research in computational fluid dynamics.
Botezelli, Daniel
,
de Azevedo, Arthur Mendonca
,
Dos Santos Magalhães, Elisan
,
Kassab, Alain J.
,
Malalasekara, Weeratunge
Proceedings of the Thermal and Fluids Engineering Summer Conference
, pp. 169-178
Show abstract
Hide abstract © 2025, Begell House Inc.. All rights reserved.This study presents an in-depth examination of a three-dimensional conjugate heat transfer (CHT) model within a cubic cavity containing a solid cubic insert, engineered to investigate the thermal interaction at the fluid-solid interface. The thermal gradient induced across the cavity’s walls initiates fluid motion via natural convection, effectively modeled using the Boussinesq approximation to address the fluid’s thermally induced density variations. Central to this research is the development of an innovative CHT approach that employs a coupled boundary condition, integrating the heat conduction equations of the solid and the thermal-fluid dynamics equations of the fluid into a seamless analytical framework. This integration not only facilitates a comprehensive analysis of the fluid-solid interface but also enhances the accuracy and coherence of the simulation results. By treating the solid and fluid components as interconnected systems through the coupled boundary condition, the study demonstrates significant improvements in the predictability of temperature distribution and flow patterns within the cavity. Validation against established benchmarks confirms the model’s superior capability in capturing complex interactions at the fluid-solid boundary, highlighting its potential to advance thermal management strategies across a variety of engineering applications. The paper underscores the efficiency and reliability of the new approach, showcasing its value in providing more detailed insights into the intricate dynamics of heat transfer and fluid movements, crucial for optimizing design processes in both academic research and industrial practice.
de Castro, Thiago Rezende
,
dos Santos Paes, Luiz Eduardo
,
Dias, João Marcos Souza
,
Santos, Arthur Gustavo Moreira
,
Borba, Tadeu Messias Donizete
,
Andrade, João Rodrigo
,
Franco, Sinésio Domingues
,
dos Santos Magalhães, Elisan
,
Vilarinho, Louriel Oliveira
International Journal of Advanced Manufacturing Technology
, vol. 134
(1-2)
, pp. 171-189
Show abstract
Hide abstract © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2024.The root pass represents a challenge for welders. Being the first pass of the joint, it requires full penetration and is more prone to metallurgical defects. There needs to be a balance between the forces acting on the molten pool to avoid incomplete penetration or burnthrough. Additionally, the hardness in the heat affected zone (HAZ) should not exceed 350 HV, beyond which there is susceptibility to cold cracking. When different thicknesses are present in the joints, it is often thought that greater thicknesses require higher welding energy (the ratio between power and welding speed). This has also been verified in the literature. The present work aims to test if it be possible to weld the root pass of four plates of different thicknesses (7 mm, 10 mm, 12.7 mm, and 25.4 mm) considering a similar welding energy. This would make the parameterization robust, as the welder would not need to change the welding energy to perform the process under different conditions. An experimental evaluation was conducted on shipbuilding steel ASTM A131 DH36 using the GMAW process, evaluating both the geometric characteristics of the weld bead and the microstructure at different thicknesses. Cooling rates were predicted based on an in-house finite volume method (FVM) computational code. The results indicated that although all welds met the main requirement of full penetration, the metallurgical requirement of a maximum hardness of 350 HV in the HAZ was only achieved at thicknesses of 7 mm and 10 mm. This occurred because, in greater thicknesses (12.7 mm and 25.4 mm), the cooling rate was elevated due to the thickness itself and the use of a higher feed rate. Consequently, in the coarse grain heat affected zone (CGHAZ), there was a shift from the ferritic field to the bainitic field. To meet the requirements, it is advisable to adjust parameters, such as increasing weld energy or applying preheat treatment. Another alternative involves planning subsequent passes to induce a tempering effect on the root. In summary, for geometrical purposes, a constant energy can be used, whereas metallurgical objectives might necessitate greater energy input with increasing thickness.
da Silva Reis, César Augusto Borges
,
Botezelli, Daniel
,
de Azevedo, Arthur Mendonça
,
dos Santos Magalhães, Elisan
,
da Silveira Neto, Aristeu
Computation
, vol. 12
(5)
Show abstract
Hide abstract © 2024 by the authors.This research develops an innovative framework for accelerating Conjugate Heat Transfer (CHT) simulations within squared heated cavities through the application of Graphics Processing Units (GPUs). Although leveraging GPUs for computational speed improvements is well recognized, this study distinguishes itself by formulating a tailored optimization strategy utilizing the CUDA-C programming language. This approach is specifically designed to tackle the inherent challenges of modeling squared cavity configurations in thermal simulations. Comparative performance evaluations reveal that our GPU-accelerated framework reduces computation times by up to 99.7% relative to traditional mono-core CPU processing. More importantly, it demonstrates an increase in accuracy in heat transfer predictions compared to existing CPU-based models. These results highlight not only the technical feasibility but also the substantial enhancements in simulation efficiency and accuracy, which are crucial for critical engineering applications such as aerospace component design, electronic device cooling, and energy system optimization. By advancing GPU computational techniques, this work contributes significantly to the field of thermal management, offering a potential for broader application and paving the way for more efficient, sustainable engineering solutions.
de Oliveira, Ariel Flores Monteiro
,
Magalhães, Elisan dos Santos
,
Zilnyk, Kahl Dick
,
Le Masson, Philippe
,
Nascimento, Ernandes José Gonçalves do
Computation
, vol. 12
(5)
Show abstract
Hide abstract © 2024 by the authors.Thermally characterizing high-thermal conductivity materials is challenging, especially considering high temperatures. However, the modeling of heat transfer processes requires specific material information. The present study addresses an inverse approach to estimate the thermal conductivity of SAE 1020 relative to temperature during an autogenous LASER Beam Welding (LBW) experiment. The temperature profile during LBW is computed with the aid of an in-house CUDA-C algorithm. Here, the governing three-dimensional heat diffusion equation is discretized through the Finite Volume Method (FVM) and solved using the Successive Over-Relaxation (SOR) parallelized iterative solver. With temperature information, one may employ a minimization procedure to assess thermal properties or process parameters. In this work, the Quadrilateral Optimization Method (QOM) is applied to perform estimations because it allows for the simultaneous optimization of variables with no quantity restriction and renders the assessment of parameters in unsteady states valid, thereby preventing the requirement for steady-state experiments. We extended QOM’s prior applicability to account for more parameters concurrently. In Case I, the optimization of the three parameters that compose the second-degree polynomial function model of thermal conductivity is performed. In Case II, the heat distribution model’s gross heat rate (Ω) is also estimated in addition to the previous parameters. Ω [W] quantifies the power the sample receives and is related to the process’s efficiency. The method’s suitability for estimating the parameters was confirmed by investigating the reduced sensitivity coefficients, while the method’s stability was corroborated by performing the estimates with noisy data. There is a good agreement between the reference and estimated values. Hence, this study introduces a proper methodology for estimating a temperature-dependent thermal property and an LBW parameter. As the performance of the present algorithm is increased using parallel computation, a pondered solution between estimation reliability and computational cost is achieved.
Nascimento, Ernandes
,
Magalhães, Elisan
,
Azevedo, Arthur
,
Paes, Luiz E.S.
,
Oliveira, Ariel
Computation
, vol. 12
(4)
Show abstract
Hide abstract © 2024 by the authors.The maximum number of parallel threads in traditional CFD solutions is limited by the Central Processing Unit (CPU) capacity, which is lower than the capabilities of a modern Graphics Processing Unit (GPU). In this context, the GPU allows for simultaneous processing of several parallel threads with double-precision floating-point formatting. The present study was focused on evaluating the advantages and drawbacks of implementing LASER Beam Welding (LBW) simulations using the CUDA platform. The performance of the developed code was compared to that of three top-rated commercial codes executed on the CPU. The unsteady three-dimensional heat conduction Partial Differential Equation (PDE) was discretized in space and time using the Finite Volume Method (FVM). The Volumetric Thermal Capacitor (VTC) approach was employed to model the melting-solidification. The GPU solutions were computed using a CUDA-C language in-house code, running on a Gigabyte Nvidia GeForce RTX™ 3090 video card and an MSI 4090 video card (both made in Hsinchu, Taiwan), each with 24 GB of memory. The commercial solutions were executed on an Intel® Core™ i9-12900KF CPU (made in Hillsboro, Oregon, United States of America) with a 3.6 GHz base clock and 16 cores. The results demonstrated that GPU and CPU processing achieve similar precision, but the GPU solution exhibited significantly faster speeds and greater power efficiency, resulting in speed-ups ranging from 75.6 to 1351.2 times compared to the CPU solutions. The in-house code also demonstrated optimized memory usage, with an average of 3.86 times less RAM utilization. Therefore, adopting parallelized algorithms run on GPU can lead to reduced CFD computational costs compared to traditional codes while maintaining high accuracy.
da Silva Reis, César Augusto Borges
,
Botezelli, Daniel
,
dos Santos Magalhães, Elisan
,
Neto, Aristeu da Silveira
Lecture Notes in Mechanical Engineering
, pp. 69-80
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Switzerland AG 2024.Conjugate heat transfer plays a crucial role in numerous engineering applications, such as thermal management of electronic devices, aerospace heat shields, and energy systems. This paper explores the utilization of Graphics Processing Units (GPUs) and the CUDA-C programming language for solving conjugate heat transfer problems. Three distinct heat transfer scenarios are investigated: the Lid-Driven cavity, squared cavity with natural convection, and squared cavity with a solid square embedded in the center. These problems are solved using numerical methods and parallelized using GPU computing techniques to enhance computational efficiency and reduce simulation time. The Lid-Driven cavity problem involves the flow of a fluid within a square enclosure, where one side is subjected to a constant velocity boundary condition. In the squared cavity with natural convection, the study focuses on heat transfer phenomena occurring due to density-driven fluid motion. The buoyancy effects induce convective currents within the cavity, influencing the temperature distribution. The squared cavity with a solid square in the center represents a more complex conjugate heat transfer problem. The presence of the solid square influences the flow patterns and temperature distribution within the cavity. Through the utilization of GPUs and CUDA-C programming, the computational efficiency of solving conjugate heat transfer problems is greatly enhanced. The parallel processing capabilities of GPUs enable accelerated simulations, reducing the time required for solving these complex problems. The study demonstrated that the proposed algorithm achieved up to 99.7% reduction in simulation time for the laminar lid-driven cavity problem. The results obtained from the simulations provide valuable insights into the heat transfer characteristics, facilitating the optimization of thermal management systems and the design of more efficient heat exchangers. Overall, this study demonstrates the effectiveness of GPU computing in tackling conjugate heat transfer problems and its potential for advancing the field of thermal sciences.
Nascimento, E. J.G.
,
Magalhães, E. S.
,
Azevedo, A. M.
,
Paes, L. E.S.
,
de Oliveira, A. F.M.
Lecture Notes in Mechanical Engineering
, pp. 227-237
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Switzerland AG 2024.The recent advancements in computer hardware opened new doors to the modeling and simulation of intensive Computational Fluid Dynamics (CFD) problems. The advent of modern Graphics Processing Units (GPUs) made parallel computing easier by allowing cards to run multiple kernels in several parallel threads with double-precision. However, traditional CFD codes still lack hardware usage optimization due to a low threads scalability computing methodology. Hence, a computational performance investigation between codes run on GPU and Central Processing Unit (CPU) is presented in this work. The analysis was focused on the three-dimensional simulation of a Laser Beam Welding (LBW) process with a moving heat source and non-linear thermal properties. The solutions were developed by applying the Finite Volume Method (FVM) to solve the transient heat conduction Partial Differential Equation (PDE). The phase change was accounted through the enthalpy method. A time and space-dependent Gaussian conical volumetric profile was used to model the heat source. The GPU solutions were computed by a CUDA-C in-house code running on a Nvidia Geforce RTX™ 3090 and RTX™ 4090 video cards, both with 24 GB of memory. Three equivalent solutions were produced by top-rated commercial codes. All codes were run on an Intel® Core™ I9 12900KF CPU with 3.6 GHz base clock and 16 cores. The results evidenced that GPU and CPU processing are similarly precise but GPUs can achieve far faster and more power efficient CFD solutions. The GPU code demonstrated better memory optimization when simulating LBW.
de Oliveira, Ariel Flores Monteiro
,
dos Santos Magalhães, Elisan
,
Zilnik, Kahl Dick
,
Le Masson, Philippe
Lecture Notes in Mechanical Engineering
, pp. 217-226
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Switzerland AG 2024.In the present study, the Quadrilateral Optimization Method (QOM) is applied for parameter estimation in an inverse heat transfer problem. A numerical LASER Beam Welding (LBW) experiment of SAE 1020 is the baseline for the estimations. The temperature-dependent thermal conductivity of the steel is assessed. The algorithm accounts for the conductivity as a second-degree polynomial function of temperature. The three parameters of the function are simultaneously assessed. The method regularizes the objective function through Future Time Regularization (FTR) to account for the temporal analysis. Hence, the effect of using different numbers of time steps was analyzed. The most accurate results were found when considering 60 points. Thus, this configuration was set to expand the algorithm to assess the gross heat rate provided by the LASER along with the thermal conductivity function. The results are sensitive enough to represent reliable assessments. Considering the reference and estimated values, the simulated temperatures show good agreement. The present algorithm requires low computational cost due to a GPU’s parallel computation.
Botezelli, Daniel
,
de Azevedo, Arthur Mendonça
,
dos Santos Magalhães, Elisan
,
Kassab, Alain
,
Malalasekera, Weeratunge
Proceedings of the Thermal and Fluids Engineering Summer Conference
, pp. 1777-1786
Show abstract
Hide abstract © 2024 Begell House Inc.. All rights reserved.This study introduces NEMESYS, a novel algorithm designed to exploit the parallel processing capabilities of Graphics Processing Units (GPUs) to significantly enhance computational efficiency in fluid dynamics simulations. NEMESYS integrates the Reynolds-Averaged Navier-Stokes (RANS) equations with the k-ε turbulence model, and its efficacy is validated through simulations of two classical flow scenarios: laminar flow around a cylinder, exhibiting von Kármán vortex shedding, and turbulent flow over a backward-facing step. The algorithm's performance is critically assessed against established benchmarks from scientific literature and leading commercial Computational Fluid Dynamics (CFD) software. Key performance metrics include the Strouhal number for the cylinder flow and reattachment length for the backward-facing step flow. Results demonstrate remarkable accuracy and reliability of NEMESYS, with a notable reduction in computation time – up to 99.5% faster than traditional CPU-based software. This substantial reduction in computational effort presents significant cost savings and opens new avenues for real-time analysis and accelerated design processes. The implications of this advancement are far-reaching, offering transformative potential for various engineering domains, such as automotive, civil, and environmental engineering, thereby redefining approaches to fluid dynamics analysis and design.
de Azevedo, Arthur Mendonça
,
dos Santos Magalhães, Elisan
,
Botezelli, Daniel
,
da Silva Reis, César Augusto Borges
Proceedings of the Thermal and Fluids Engineering Summer Conference
, pp. 895-905
Show abstract
Hide abstract © 2024 Begell House Inc.. All rights reserved.In the field of Computational Fluid Dynamics (CFD), solving conjugate heat transfer problems involving natural convection remains a computationally demanding endeavor. This study presents the NEMESYS algorithm, specifically optimized for Graphics Processing Units (GPUs), with an application focused on natural convection in a square cavity that incorporates a centrally situated solid block. This complex configuration necessitates the concurrent resolution of the Navier-Stokes equations governing fluid flow and the energy equation governing heat conduction in both fluid and solid phases. Through the efficient utilization of GPU-based parallel processing, the NEMESYS algorithm managed to markedly reduce the computational burden. A quantifiable 99.5% time reduction was recorded when compared to equivalent Central Processing Unit (CPU)-based simulations, thereby manifesting a significant leap in computational efficiency. To authenticate the algorithm's credibility, an exhaustive validation process was undertaken. The simulation results were cross-verified against established benchmarks from academic literature as well as outputs from widely used commercial CFD software packages. This validation revealed strong agreement in critical parameters such as fluid velocity and temperature distributions within the fluid cavity, as well as heat conduction characteristics within the solid block. In summary, the NEMESYS algorithm emerges as a reliable, efficient computational framework for tackling the intricacies of natural convection problems involving conjugate heat transfer and holds potential for broader adaptability in high-fidelity CFD simulations.
Nascimento, Ernandes José Gonçalves do
,
Magalhães, Elisan dos Santos
,
Azevedo, Arthur Mendonça de
,
Paes, Luiz Eduardo dos Santos
Heat Transfer Engineering
, vol. 45
(12-13)
, pp. 1145-1157
Show abstract
Hide abstract © 2023 Taylor & Francis Group, LLC.Modern engineering applications use processes that submit materials to high-temperature gradients. However, the traditional experimentation methods applied to determine thermal properties often do not provide reliable data when working temperatures are up to extreme conditions. Hence, the present work demonstrates the use of an inverse heat conduction problem methodology for estimating the thermal properties of a laser beam welding (LBW) process. The applied technique is the quadrilateral optimization method (QOM), which consists of a multivariable estimation approach developed to calculate the function’s parameters. Additionally, the future time regularization scheme was implemented in the objective function to regularize the results. The applied numerical process solved the energy equation using the finite volume method implemented in an in-house CUDA-C language code. The software is a multi-thread application run in a graphics processing unit for enhanced computational time efficiency. A validation study compared the estimated results with LBW simulated data. The QOM estimates the parameters of a function representing the range of thermal conductivity values. The proposed method is expected to lower experimental costs for obtaining thermal properties at high temperatures by eliminating the need for sophisticated technical equipment and skilled labor required by traditional direct measurements.
Resende, Luiz Eduardo S.
,
Dourado da Silva, Rodrigo G.
,
Magalhães, Elisan dos S.
,
Machado, Humberto A.
International Communications in Heat and Mass Transfer
, vol. 149
Show abstract
Hide abstract © 2023 Elsevier LtdIn the field of heat transfer, inverse problems deal with the estimation of parameters that are difficult to measure directly. The usefulness of inverse techniques is such that, due to severe conditions, direct measurement of a certain variable becomes inaccessible. This works aims to perform inverse estimation in two problems. The first case is related to the estimation of the heat flux boundary condition and thermal contact resistance between two SAE 1020 steel plates. The first case is used as validation for the second case and is solved using the finite volume method for the discretization of the diffusion equation and Successive Over Relaxation (SOR) for solving the system of linear eqs. A set of seven one-dimensional experiments were performed varying the roughness and contact pressure at the interface of the samples and, as expected, it was found that the thermal conductance is a function of these parameters. The second case consists in the estimation of three thermal resistances in an aircraft embedded system consisting of four components and ambient air. In this case, the direct problem is solved using fourth-order Runge-Kutta to solve the system of ODEs. In both cases a future times regularization technique approach combined with Markov Chain Monte Carlo (MCMC) optimization method is used to solve the inverse problem. The embedded system inverse problem is also solved using a new and simple approach based on the Quadrilateral Optimization Method (QOM) with future time steps regularization and the result is compared with the MCMC method. The results of this work consolidate a low-cost inverse estimation setup and attest to the capacity of multivariate estimation in inverse heat transfer problems.
Dourado da Silva, Rodrigo G.
,
Magalhães, Elisan S.
,
Pires, Luis Carlos M.
International Communications in Heat and Mass Transfer
, vol. 148
Show abstract
Hide abstract © 2023In this work, a methodology is presented to simulate heat transfer in wellbores for plugging & abandonment operations, where the thermal input is provided by a thermite reaction. The operation of burning a thermite column inside the well's production tubing to form a metal plug is studied. The objective is to eliminate the need to simulate the thermite domain and chemical reaction during the process, simplifying the physical model and reducing computational cost. In this model, it is assumed that the thermal input from the thermite reaction is provided to the model through multiple heat flux boundary conditions along the inner wall of the production tubing. The unknown heat flux from the thermite to the inner wall of the tube is estimated by solving an inverse heat conduction problem (IHCP). The Adaptive Function Specification Method is used to estimate multiple heat flux functions at the boundary through information from multiple temperature sensors located on the outer surface along the tube's height. A characteristic behavior of the heat flux curve was verified in all segments of the tube, and the average heat flux curve was used to simulate heat transfer during a 15 m thermite burning process inside a well.
Gonçalves, Rafael A.A.C.
,
Pena, Fabrício J.C.
,
Magalhães, Elisan dos Santos
,
Ribeiro, Guilherme Borges
,
Marques Pires, Luis Carlos
,
Colombo, Danilo
Geoenergy Science and Engineering
, vol. 229
Show abstract
Hide abstract © 2023The advancement of Plug and Abandonments (P&A) procedures is pivotal for reducing the costs associated with current operations. A novel technology concept proposes a heat emitter that will produce enough energy to melt the casing steel without critically affecting the cement layer. However, recent studies concerning this proposal have not given enough attention to the potential impact on the primary cement, which is a crucial material to guarantee the plug's integrity. This study models the heat emitter as a thermite mixture with constant volumetric heat generation, and the oil well structure was approached as a 2-D axisymmetric domain. The finite volume method with a static melting/solidification model is employed to solve the governing equations numerically. A C++ code was developed and compared with the commercial software Ansys® Fluent was performed to verify the present code. The thermal parameters of the heat emitter, including density (1983.6 and 2192.4 kg m−3), specific heat (919.6 and 1016.4 J kg−1 K−1), conductivity (5 and 15 W m−1 K−1), latent heat (1267.79 and 1147.05 kJ kg−1), volumetric heat generation (104.59 and 115.6 MW m−3), and reaction time (71.25 and 78.75 s), are evaluated through a 26 factorial design. The responses analyzed are the maximum melted volume of steel and the volume of cement critically affected. The high variability associated with thermal conductivity indicated a strong dependence on this parameter. Most importantly, this study highlights that melting the casing steel could unintentionally degrade the cement layer, increasing potential leakages paths and integrity problems.
de Oliveira, Ariel Flores Monteiro
,
Magalhães, Elisan dos S.
,
Paes, Luiz E.dos S.
,
Pereira, Milton
,
da Silva, Leonardo R.R.
Processes
, vol. 11
(7)
Show abstract
Hide abstract © 2023 by the authors.Implementing input parameters that match the experimental weld shape is challenging in LASER beam welding (LBW) simulation because the computed heat input and spot for temperature acquisition strongly affect the outcomes. Therefore, this study focuses on investigating the autogenous LBW of AISI 1020 using a three-dimensional heat transfer model that assumes a modified Gaussian heat flux distribution depending on LASER power (Qw), radius (R), and penetration (hp). The influence of such variables on the simulated weld bead was assessed through analysis of variance (ANOVA). The ANOVA returns reliable results as long as the data is normally distributed. The input radius exerts the most prominent influence. Taguchi’s design defined the studied data reducing about 65% of the simulations compared to a full factorial design. The optimum values to match the computed outcomes to lab-controlled experiments were 2400 W for power (80% efficiency), 0.50 mm for radius, and 1.64 mm for penetration. Moreover, the experimental errors regarding thermocouples positioning were corrected using linear interpolation. A parallel computing algorithm to obtain the temperature field reduces computational costs and may be applied in real-world scenarios to determine parameters that achieve the expected joint quality. The proposed methodology could reduce the required time to optimize a welding process, saving development and experimental costs.
Nascimento, Ernandes J.G.
,
dos Santos Magalhães, Elisan
,
dos Santos Paes, Luiz Eduardo
International Journal of Advanced Manufacturing Technology
, vol. 126
(7-8)
, pp. 2917-2957
Show abstract
Hide abstract © 2023, The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature.Welding processes are a fundamental part of modern engineering manufacturing. The simulation of materials joining techniques requires the application of thermal models capable of mathematically describing the applied heat source distribution. Many different approaches have been developed since the beginning of the CFD revolution. However, one of the most important published works regarding the review and detailing of heat source models was performed almost two decades ago. Hence, the present work was developed specifically focusing on organizing, cataloging, describing, and statistically quantifying the most relevant models already published, with a special focus on the techniques developed in the last twenty years. The reviewed approaches were individually listed concerning their most common applications and limitations. The gathered data includes classified details and condensed information about scientific references, the suitability of each model, and the welding heat source thermal modeling terminology. Additionally, each modeling form was geometrically illustrated in coupling with its equations for an enhanced description and comparison of the geometrical parameters and its expected resultant temperature distributions. The reviewed papers were quantified and statistically enumerated by modeling methodology, welding process type, and number of published works by year. The approaches were also organized chronologically and visually illustrated in a welding heat source modeling timeline. Lastly, the most relevant achievements of the last decades, the research trends, and possibilities for future review works in the field were discussed.
Azevedo, Arthur Mendonça de
,
Magalhães, Elisan dos Santos
International Communications in Heat and Mass Transfer
, vol. 142
Show abstract
Hide abstract © 2023Recently, there was an increase in the study of phase change materials mainly due to thermal storage studies or modeling of manufacturing processes. Usually, these problems, which have a moving boundary, are solved with the enthalpy formulation. This paper presents a new methodology to address the unsteady enthalpy term in the heat diffusion equation. The Volumetric Thermal Capacitor method is developed to solve the non-linear heat diffusion equation with the enthalpy function. The alternative method applies the integration by parts rule to divide the enthalpy term into three components. This approach allows the use of non-linear thermal properties without simplifications or generalized considerations. The method is compared to the classical formulation. The routines were implemented and executed in parallel on a CUDA-C in-house code. Simulated and lab-controlled experiments validated the proposed methodology. The results highlighted the differences between the models for experiments with intense heat flux. The proposed model presented a better agreement with the experimental data than the classical model for high-temperature cases. The Volumetric Thermal Capacitor method proved to be more stable and accurate than the classical method.
Botezelli, Daniel
,
Dos Santos Magalhães, Elisan
,
Dos Santos, Davi A.
,
Kassab, Alain
,
Malalasekera, Weeratunge
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Real-time fluid engineering simulations require significant computational power and high-resolution grids to ensure accuracy. This paper proposes a novel CUDA-C-based simulation algorithm nemesys that leverages GPU devices to solve the Navier-Stokes equations with precision and speed. The algorithm uses a Successive Over Relaxation (SOR) iterative process on a multi-dimensional CUDA core to accelerate solving speed. The co-located Rhie and Chow interpolation scheme is applied to unstructured grids to solve the equations using an implicit finite volume method. Benchmark simulations are performed on two problems aimed to validate the effectiveness of the proposed methodology: the classical lid-driven cavity and closed-channel flow. Results exhibit a significant advantage of the proposed method in terms of convergence rate compared to state-of-the-art techniques using varying grid resolutions and Reynolds numbers. Specifically, the strategy is nearly 850 times faster than parallel CPU-based code when utilizing an RTX 3090 Nvidia graphics card. Furthermore, the algorithm's performance is investigated on an airfoil simulation, confirming the approach's effectiveness. The findings highlight that GPU-based parallel programming is a promising approach for achieving realtime simulations, and the proposed algorithm presents a significant improvement over CPU-based techniques.
Dourado da Silva, Rodrigo Gustavo
,
dos Santos Magalhães, Elisan
,
de Lima e Silva, Sandro Metrevelle Marcondes
,
dos Santos Paes, Luiz Eduardo
,
Pereira, Milton
International Journal of Thermal Sciences
, vol. 183
Show abstract
Hide abstract © 2022 Elsevier Masson SASA numerical-experimental methodology is presented in this study to estimate the absorption efficiency in a laser welding process by estimating the rate of energy transferred to a metal plate. The iterative Function Specification Method was modified to account for moving temperature sensor thermal sensitivity as a function of time and position relative to the welding bead. Thus, highly nonlinear problems can be solved by using a high-temperature gradient in the measurement sensor region. Three experiments on an AISI 1020 steel sheet were carried out using a 3 kW fiber laser and a 3 m/min welding speed. A thermo-fluid model was used with solid–liquid phase changes, buoyancy forces, and the Marangoni effect in the welding pool to model the physical phenomena. A code in Matlab was developed to solve the inverse problem. The direct problem was solved using COMSOL Multiphysics through the Livelink for Matlab feature. The average absorption efficiency was 79.5% for the welding process. A comparison was made between the geometry of the welding bead obtained in experiments with the numerically calculated welding bead to validate the model. The results obtained in this article are intended to assist simulations in laser welding processes and are in agreement with the literature data.
De Azevedo, Arthur Mendonça
,
Magalhães, Elisan Dos Santos
,
Da Silva, Rodrigo Gustavo Dourado
,
Lima E Silva, Sandro Metrevelle Marcondes De
Case Studies in Thermal Engineering
, vol. 35
Show abstract
Hide abstract © 2022 The Authors.The nonlinear thermophysical properties significantly affect the temperature field and the appearance of the weld bead in the LASER Beam Welding (LBW). Then, it is vital to have a well-defined numerical model for analyzing the thermal behavior of the welded material. Nonetheless, many papers still address the welding simulation using constant thermal properties. In this way, this paper proposes a three-dimensional thermal analysis of an unsteady LBW aiming to compare the difference between the constant and nonlinear thermophysical properties approaches. It applied the Finite Volume Method (FVM) to solve the nonlinear three-dimensional heat diffusion equation with an enthalpy function to model the phase change using a fully implicit scheme. In traditional models, these considerations promote a significant increase in computational time for the convergence of the method. Thus, CUDA-C in-house parallel routines were implemented and executed in a Graphics Processing Unit (GPU) to solve this problem. Lab-controlled experiments validated the proposed methodology. The results highlighted the importance of using the nonlinear approach. Furthermore, a detailed study demonstrated the difficulty of knowing precisely the placement of thermocouples, given the high-temperature gradient in the welding processes. The proposed methodology demonstrated to be a faster, cheaper, and efficient way to simulate the LBW.
dos Santos Paes, Luiz Eduardo
,
Andrade, João Rodrigo
,
Lobato, Fran Sérgio
,
dos Santos Magalhães, Elisan
,
Ponomarov, Volodymyr
,
de Souza, Francisco José
,
Vilarinho, Louriel Oliveira
International Journal of Advanced Manufacturing Technology
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature.In welding processes, many factors contribute in achieving a required quality of the welds. Those factors are numerous and they may interact with each other, affecting response parameters such as welding penetration and the heat-affected zone (HAZ) size. Some factors are more important while the influence of others is negligible. To find an optimum factor combination in order to maximize penetration and minimize the HAZ is not an easy task. This contribution is aimed to evaluate the influence of welding energy (E) versus the influence of current (I) and welding speed (Vw) on the penetration and HAZ volume in the autogenous tungsten inert gas welding process. For this purpose, two numerical models are proposed. The first considers an in-house finite volume numerical model, and the second is based on response surface method. A sensitivity analysis of the proposed numerical model using two strategies is also performed. In addition, to determine the best-operating conditions, a multi-objective optimization problem is proposed and solved. The presented numerical models were found to provide good concordance in terms of coefficient of determination and p-value, indicating its significance. Each model (with one or more independent variables) represents detailed information about the physical process and can be used for optimization. The sensitivity analysis demonstrates that the current affects penetration and HAZ volume much stronger than the welding speed does. Physically, this is due to the fact that the current has linear (arc coupling) and non-linear (Joule effect and pressure gradient) influence, and the welding speed contributes linearly, modulating the heat conduction. Finally, it was demonstrated a compromise between the penetration and the HAZ volume by addressing multi-objective optimization. In this context, point C (I = 250 A; Vw = 24.8 cm/min) of the Pareto curve is the optimal option for operation since it provides a lower relative HAZ volume while keeping the same penetration and higher productivity (welding speed).
Russo, A. C.
,
Cardoso, M. M.
,
Villani, E.
Aeronautical Journal
, vol. 129
(1333)
, pp. 529-558
Show abstract
Hide abstract © The Author(s), 2024.This article presents a systematic review on the use of eye-tracking technology to assess the mental workload of unmanned aircraft system (UAS) operators. With the increasing use of unmanned aircraft in military and civilian operations, understanding the mental workload of these operators has become essential for ensuring mission effectiveness and safety. The review covered 26 studies that explored the application of eye-tracking to capture nuances of visual attention and assess cognitive load in real-time. Traditional methods such as self-assessment questionnaires, although useful, showed limitations in terms of accuracy and objectivity, highlighting the need for advanced approaches like eye-tracking. By analysing gaze patterns in simulated environments that reproduce real challenges, it was possible to identify moments of higher mental workload, areas of concentration and sources of distraction. The review also discussed strategies for managing mental workload, including adaptive design of human-machine interfaces. The analysis of the studies revealed a growing relevance and acceptance of eye-tracking as a diagnostic and analytical tool, offering guidelines for the development of interfaces and training that dynamically respond to the cognitive needs of operators. It was concluded that eye-tracking technology can significantly contribute to the optimisation of UAS operations, enhancing both the safety and efficiency of military and civilian missions.
de Souza Rehder, Ivan
,
Junior, Moacyr Cardoso Machado
,
da Silva, Edmar Thomaz
,
Villani, Emilia
Springer Series in Design and Innovation
, vol. 56
, pp. 480-485
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd. 2025.The development of assistive devices for the blind and visually impaired (BVI) has often overlooked the essential participation of BVI users in the design process, resulting in products that are not user-friendly for them. This paper introduces a virtual reality (VR)-based framework designed to integrate BVI users into the development of assistive technologies actively. Leveraging VR, the framework facilitates immersive and interactive product testing environments where BVI users can directly evaluate and provide feedback on assistive device prototypes. This method allows for real time adjustments and refinements, significantly enhancing the usability of the products. The setup integrates two scenarios, one virtual and one real, each built with identical configurations. As BVI users navigate the real scenario, their interactions inform the virtual scenario in real-time, allowing for immediate adjustments and refinements. This paper evaluates this framework and seeks to determine if human factors can be used to evaluate assistive products and if non-BVI users, when deprived of their vision, can similarly evaluate assistive devices as BVI users. The proposed framework seeks to elevate the practical utility of assistive devices and to include the users in the design process.
Silva, Caroline C.D.
,
Fonseca, André R.
,
Lima, Carolina R.
,
Villani, Emilia
,
Mello, João M.G.
,
Cunha, Denizete B.
,
Farias, Marcelo
,
Braga, Thyago S.
AIAA Aviation Forum and Ascend 2025
Show abstract
Hide abstract © 2025 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.This study presents a novel deep learning-based method for inspecting aerospace sealants, utilizing a modified Mask Region-Based Convolutional Neural Network (Mask RCNN) for defect detection and segmentation. Inspired by medical image analysis techniques, the methodology involves training the modified Mask RCNN model to detect and classify defects in aerospace sealants, such as bubbles, cracks, and irregular application patterns. Several images of sealant applied to various surfaces are used for training, with data augmentation techniques enhancing the dataset to ensure robust performance under diverse conditions. Once trained, the model automatically generates detailed reports that highlighting the professional roles involved. The proposed method aims to improve maintenance efficiency, reduce human error, and ensure the quality of aerospace sealants, ultimately contributing to the overall safety and performance of aerospace components.
Reiser, C.
,
Villani, E.
,
Machado Cardoso-Junior, M.
Aeronautical Journal
, vol. 128
(1327)
, pp. 2054-2072
Show abstract
Hide abstract © The Author(s), 2024.Runway overruns (ROs) are the result of an aircraft rolling beyond the end of a runway, which is one of the accident’s types that most frequently occurs on aviation. The risk of an RO arises from the synergistic effect among its precursors, such as unstable approaches, long touchdowns and inadequate use of deceleration devices. To analyse this complex socio-technical system, the current work proposes a customised functional resonance analysis method, called FRAM-FDM, as traditional techniques of risk and safety assessment do not identify the interactions and couplings between the various functional aspects of the system itself, especially regarding human and organisational components. Basically, FRAM-FDM is the coupling of a traditional FRAM with flight data monitoring (FDM) techniques, used here to quantify the variabilities of the flight crew performance while executing the required activity (i.e. the landing). In this proposal, these variabilities (i.e. the FRAM functions aspects) are aggregated by the addend of a logistic regression, resulting in a model to evaluate the flare operations and the brake application profile effect on the remaining distance to the end of the runway, used as a reference to classify the landing as acceptable or not. The present application of the FRAM-FDM assesses the operational risk of a sample fleet in overrunning the runway during landing, highlighting the brake pedal application profile as the most relevant contributor. The model improves the knowledge about the system behaviour, being useful to direct flight crew training.
Kraemer, Aline Dahleni
,
Villani, Emilia
Journal of Aerospace Information Systems
, vol. 21
(4)
, pp. 348-361
Show abstract
Hide abstract © 2024 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.This paper proposes a framework for aircraft fault diagnosis based on the offline analysis of flight data. It overcomes the limitations of current data-driven approaches by combining steps based on both real data, obtained from aircraft flight data records, and simulated data, generated from aircraft models. The framework explores unsupervised and supervised methods, resulting in a proactive approach to flight safety and speeding the learning of fault cases. The influence of both temporal data representation and sensor selection on fault diagnosis performance is analyzed. The framework is organized into four phases (initial, training, operation, and improvement) that cover the aircraft system lifecycle. We used the hierarchical clustering algorithm in the unsupervised part and an ensemble of three algorithms (k-nearest neighbors, decision trees, and neural networks) in the supervised one. The framework is evaluated using an aircraft electrohydraulic actuating system as the case study, for which we obtained a balanced accuracy of 96% in the operation phase and of 90.4% in the improvement phase. The contribution of the framework is also accessed through a comparison with results obtained using only supervised methods. It confirms that the combination of supervised and unsupervised methods improves the performance of the fault diagnosis system.
Da C. Matheus, Aline
,
De Oliveira, Wesley R.
,
Villani, Emilia
IEEE Transactions on Intelligent Transportation Systems
, vol. 25
(11)
, pp. 15718-15731
Show abstract
Hide abstract © 2024 IEEE.High fidelity flight simulators use motion platforms to reproduce the feeling of motion from a real flight. While most of the published works for both aircraft and vehicle simulators are related to parallel motion platforms, this work approaches the problem of designing the motion cueing algorithm of a flight simulator based on a serial manipulator. The simulator presents a large cockpit with an embedded visual system and dimensions that resemble those of an aircraft flight deck. Motion cueing in this context should be able to minimize false cues while ensuring safe operation, coping not only with the dynamic and kinematic constraints of the robot but also avoiding crash events that might happen between the cockpit and the serial arm. While there have been several contributions regarding classical filtering, tuning optimization, and model-based predictive control approaches to cope with constraints of parallel platforms, they result in the inefficient utilization of the robot workspace or even the inability to handle collisions of the cockpit with the robot. This work presents a novel motion cueing algorithm for a serial robotic flight simulator, which focuses on ensuring safety regarding the physical boundaries of the cockpit while enhancing motion fidelity. The approach is based on a hybrid model-based predictor that uses a neural network to infer workspace collisions in real-time (including crash events of the cockpit with the robotic arm), releasing a non-linear deterministic control action that acts as a feedforward reference governor. Simulation and experimental results evince improved workspace usage while ensuring safe operation.
Rehder, Ivan de Souza
,
Cardoso, Moacyr Machado
,
Villani, Emilia
Icas Proceedings
Show abstract
Hide abstract © 2024, International Council of the Aeronautical Sciences. All rights reserved.This paper conducts a systematic quantitative literature review exploring the interplay between human factors and artificial intelligence (AI) in Manned-Unmanned Teaming (MUM-T) contexts. With AI’s rapid advancement and its growing role in military operations, especially in UAV management, a deeper understanding of how human cognitive capabilities intersect with AI is crucial. This review meticulously evaluates the existing body of literature, following a methodical process of gathering information, building a database, and generating a thorough analysis. The results of this review are organized into principal thematic areas, including levels of autonomy, the dynamics of trust in human-machine interactions, cognitive workload management, experimental practices, and analysis of human factors. The findings underscore the intricacies of integrating AI with human operators in MUM-T scenarios, revealing both challenges and opportunities. This comprehensive literature overview aims not only to synthesize current knowledge but also to guide future research and development in the domain, underlining the need for strategies that effectively marry AI capabilities with human expertise in complex military operations.
da Silva, Caroline Cristine Duarte
,
Castro, Yasmin
,
Sarmento, Andrew
,
Villani, Emilia
Icas Proceedings
Show abstract
Hide abstract © 2024, International Council of the Aeronautical Sciences. All rights reserved.Robotics is a constantly evolving field that benefits from the use of tools powerful tools for robot development and simulation. Two of these tools, widely used ROS (Robot Operating System) and CoppeliaSim (formerly known as V-REP). ROS is an open-source framework widely used in the robotics community. On the other hand, CoppeliaSim is a simulation platform for powerful and versatile 3D robots. In this paper, we distributed an F16 simulation using ROS to create tasks, combining flight visualization by Flight Gear and collision analysis of a robotic flight simulator using CoppeliaSim.
Antoniazzi, Frederico Casara
,
Sarmento, Andrew Gomes Pereira
,
Villani, Emília
Icas Proceedings
Show abstract
Hide abstract © 2024, International Council of the Aeronautical Sciences. All rights reserved.In aviation safety and performance play a pivotal role, and a critical theory part is fault detection, which can be used in subsystems that are important in ensuring the reliability of aircraft systems. This research delves into the implementation and testing of an architecture for fault detection using parity space methodology, specifically tailored to handle different maneuvers during the flight of an aircraft. The emphasis on maneuver-specific techniques aims to enhance fault detection’s overall robustness and accuracy in dynamic flight conditions. This work is intended to study two different forms of implementation for detecting faults in the actuator system of an aircraft, they will be tested using two actuator models for the elevator in a simple maneuver during the flight.
Russo, A. C.
,
Sarmento, A.
,
Rehder, I. S.
,
Cardoso-Junior, M. M.
,
Villani, E.
Icas Proceedings
Show abstract
Hide abstract © 2024, International Council of the Aeronautical Sciences. All rights reserved.This study explores the cognitive and ergonomic aspects of military UAV operations, focusing on pilots' mental workload and interface usability using advanced eye-tracking technology. A total of 24 military pilots participated in 30-minute flight simulations, with their eye movements recorded by Tobii Pro Glasses 2 and analyzed using Tobii Pro Lab software. Pilots' subjective perceptions of workload and interface usability were assessed through NASA-TLX and SUS questionnaires. Statistical analyses, including Pearson correlation, ANOVA, and linear regression, were conducted to examine the relationships between eye-tracking metrics (fixation duration, saccade amplitude, blink rate, and pupil dilation) and subjective assessments. The findings indicate that experienced pilots rated UAV interfaces as more usable, and higher mental workload, indicated by NASA-TLX scores, was strongly correlated with increased pupil dilation and blink rate. These results demonstrate the value of integrating eye-tracking technology with subjective assessments to achieve a comprehensive understanding of UAV operator interactions. The insights gained can inform the design of more intuitive and efficient UAV interfaces and training programs, enhancing operational safety and efficiency. This study contributes significantly to military aviation training and interface design, emphasizing the necessity of incorporating technological advancements with human factors to optimize UAV operations.
da Silva Santos, Kleber Roberto
,
de Oliveira, Wesley Rodrigues
,
Villani, Emília
,
Dttmann, Augusto
Computers in Industry
, vol. 147
Show abstract
Hide abstract © 2023 Elsevier B.V.This work presents a novel approach for 3D scanning inspection of industrial sealed parts based on data fusion from a 2D-laser beam sensor and the motion pattern of a robotic arm. The method provides as output the 3D geometrical shape and volume of the inspected part in order to allow for automatic compliance check according to process requirements. The solution is implemented and tested in sealed riveted fasteners, which are common in the automotive and aerospace industry. The effectiveness and robustness of the method is evaluated through the comparison of the obtained results with those from a 3D laser scanner system. The evaluation campaign was performed in a noisy environment (i.e., without illumination and temperature control), representative of an industrial shop floor. Statistical analyses show the system can perform geometry prediction with an overall error of 0.340 mm and is able to reject non-compliant sealed structures with a reliability of 96.6%, confirming that the proposed method is suitable to modern collaborative robotized aerospace and automotive assembly cells.
Arjoni, Diego Hernandez
,
de Souza Rehder, Ivan
,
Pereira Figueira, José Márcio
,
Villani, Emília
Heliyon
, vol. 9
(3)
Show abstract
Hide abstract © 2023 The AuthorsPilot training has been, for decades, aided by flight simulators with different characteristics and degrees of fidelity. However, many studies indicate that, despite the recognized contribution of simulator training, actual flying practice is still necessary, depending on the trained task. This work introduces the proposal of using augmented reality for in-flight training, where elements in the environment outside the aircraft are displayed through an augmented reality headset to create a simulation scenario. The training of basic formation flight is used as an example, as it requires flying with at least two aircraft, resulting in high operational costs and risk of collision between aircraft. In this case, the augmented reality system replaces the real leader aircraft with a projection. In order to evaluate the Technology Readiness Level (TRL) of this proposal, this work presents a prototype of an augmented reality system integrated into a flight simulator to conduct an evaluation campaign. We investigate how the introduction of the augmented reality system impacts on human factors, such as stress and workload, as well as performance. Although the results obtained in a simulated environment are not equivalent to those from an in-flight campaign, the experimental campaign performed in the flight simulator provides a way of evaluating the impact on the pilot of some aspects of the proposed solution, such as the performance of occlusion routines and some ergonomic aspects of the augmented reality headset.
Ferreira, Caue O.
,
Silva, Cesar L.
,
Eguti, Carlos C.A.
,
Oliveira, Wesley R.
,
Villani, Emília
IEEE International Conference on Automation Science and Engineering
, vol. 2023-August
Show abstract
Hide abstract © 2023 IEEE.In this work, a photorealistic virtual simulator is developed to simulate the flight dynamics of an unmanned aerial vehicle (UAV - quadcopter drone) with a camera embedded, whose photographing process can be also emulated to gather image and flight data that can be further used to point cloud generation and 3D reconstruction as in digital photogrammetry process. The system is intended to simulate the UAV-based digital photogrammetry of large structures (industrial structures, small buildings, residences). To accomplish this goal, the mathematical modeling of the dynamics of a commercial-of-the-shelf drone was developed and a flight controller was designed and verified in Matlab. Finally, the simulator is verified, generating a descriptive point cloud of an inspection mission that is virtually simulated. The 3D reconstruction of the object of analysis was properly performed in the photorealistic environment.
Garcia, Ivan
,
Gerbeth, Lukas
,
Villani, Emilia
,
Oliveira, Wesley
,
Mello, Joao
Hora 2023 2023 5th International Congress on Human Computer Interaction Optimization and Robotic Applications Proceedings
Show abstract
Hide abstract © 2023 IEEE.This paper discusses an approach for implementing predictive and reliability displays in aircraft manufacturing processes. The aim is to support the operator to complete all operations with quality, safety, efficient resource utilization, and on schedule. This study presents the first step of the design process to assess different ways of conveying automation information to operators. The primary goal here is to propose a first iteration that aids in future display design iterations prior to behavioral studies. Additionally, this paper presents the design and testing of a representative test demonstrator for aircraft manufacturing processes, which will be used to evaluate the effectiveness of these displays. The authors used the Human Readiness Level (HLR) framework to design the test demonstrator, considering the specific needs and requirements of the aircraft manufacturing industry. The paper presents simulation and test demonstrator results and the collected feedback from participants. The findings suggest that the test demonstrator can be a valuable tool for improving the overall efficiency of the manufacturing process. The paper contributes to the body of knowledge on the use of advanced technologies in improving manufacturing processes by providing insights into the potential benefits and limitations of predictive and reliability displays and identifying areas for further research and development.
Rade, Domingos A.
,
Dos Santos, Luciano J.Pedrote
,
Pomilio, Jose A.
,
Da Silva, Roberto G.Annes
,
Ribeiro, Carlos Henrique C.
,
De Faria, Alfredo Rocha
,
Villani, Emilia
2023 IEEE International Conference on Electrical Systems for Aircraft Railway Ship Propulsion and Road Vehicles and International Transportation Electrification Conference Esars Itec 2023
Show abstract
Hide abstract © 2023 IEEE.The paper describes the constitution of the Engineering Research Center for the Aerial Mobility of the Future (ERC-AMF) having ITA as the host institution, Embraer as the industrial partner, and researchers from the University of São Paulo and the University of Campinas. The objective of the ERC-AMF is the realization of R&D to contribute to overcoming challenges to the shaping of aerial mobility in the upcoming decades. These challenges arise from the necessity of reducing pollutant and noise emissions, and the need for increased efficiency of manufacturing processes, besides the trend of introducing in the market novel aircraft adapted for operation in urban environments and short-range travels. Five research areas are focused on the first operation phase of the Center: Machine Control for Electric Propulsion; Aeropropulsion Integration in Electric Aircraft; Methods for Decision Making in Autonomous Systems; Advanced Design for Metallic Additive Manufacturing; and Intelligent Aircraft Final Assembly. Each line will be developed by researchers from partner universities and engineers from Embraer. It is expected that the Center will contribute to the appropriation, by the Brazilian aeronautical industry, of scientific and technological knowledge generated, and, as a result, increase its preparedness to face challenges that shall be overcome in the process of shaping the aerial mobility of the upcoming decades.
Zanatta, Carla Verônica
,
Villani, Emília
,
de Mello, João Marcos Gomes
,
Figueira, José Augusto Nunes
International Journal of Advanced Manufacturing Technology
, vol. 120
(11-12)
, pp. 7673-7687
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature.In aeronautical manufacturing, the assembly of large structures like wings and fuselages usually uses riveting to join the primary parts. The riveting process induces deformations between parts that affect aircraft performance and increase manufacturing costs. In this work, a finite element analysis of a rivet installation is developed to predict the induce deformations as a tool for the design of the assembly process in aeronautical industry. Different from the existing literature, which focuses mainly on fatigue analysis, the method presented in this paper focuses on finding a solution for determining induced deformations that can be applicable, from an industrial perspective, to aircraft production lines. A 2D axisymmetric model represents the installation of a single rivet joining two metal sheets with a force-controlled squeezing. The simplified model is proposed to reduce computational costs. An adaptive meshing scheme is adopted to better describe the forming of the driven head and improve the accuracy of the model. When comparing with existing methods, this attribute allows to better predict the profile of the radial expansion along the thickness of the sheets because the mesh is recalculated at each iteration to prevent distorted elements. Up to 18% relative difference was observed between the mesh with and without adaptive scheme. The results indicate that the radial expansion in the rivet hole is directly related to the squeeze force. An uneven expansion occurs through the thickness of the sheets indicating bending of the material. The mean radial expansion at half-pitch of 4 diameters was used to estimate the radial expansion of a rivet line composed of two or more rivets. The obtained results show that, for a rivet line composed of 50 rivets with a 4-diameter pitch (a panel with 952.5-mm length) the mean radial expansion for a 27.4-kN squeeze force is of 0.5 mm. It was also observed that the inner sheet (closest to the driven head) expands at least three times more than the outer sheet, indicating a bending mechanism is present in the panel.
Santos, Kleber Roberto da Silva
,
Villani, Emília
,
de Oliveira, Wesley Rodrigues
,
Dttman, Augusto
Robotics and Computer Integrated Manufacturing
, vol. 73
Show abstract
Hide abstract © 2021This work presents a novel approach for visual servoing of robotized aerospace manufacturing cells, based on the combined use of a camera and a 2D-beam scanner and a 1-D beam distance sensor attached to the end-effector of a collaborative robot. The proposed system can detect features associated with mechanical bounds over the aircraft structure, making possible the robot automatic online trajectory/path generation when the robot performs a target task over an aeronautical part. The effectiveness of this method is demonstrated by means of experimental evaluations carried out in unstructured environments without illumination and temperature control (simulating real shop floor conditions), evincing that the proposed approach is more robust. We also show that it is able to automatically generate and follow a target path with an accuracy of 0.40 mm and repeatability of 0.59 mm, which is roughly 2 times more accurate than the classical computer vision servoing used in the experiments. The proposed solution is suitable to applications in modern collaborative robotized aerospace assembly cells.
Gomes, Virgínia Siva
,
Gomes, Raphael
,
Ferreira, Ruan Carlo
,
Oliveira Gomes, Nadyelle Deboleto
,
de Camargo Leite, Mauro Pascale
,
Villani, Emilia
,
Cardoso Junior, Moacyr Machado
Proceedings of the 32nd European Safety and Reliability Conference Esrel 2022 Understanding and Managing Risk and Reliability for A Sustainable Future
, pp. 3284-3290
Show abstract
Hide abstract © 2022 ESREL2022 Organizers. Published by Research Publishing, Singapore.Air transport demand for patients increased significantly in Brazil during the COVID-19 pandemic. This occurred because hospitals were overcrowded in some regions, and patients needed to be moved over the country’s continental distances. The transport of patients with infectious diseases leads to an increased crew’s mental and physical overload due to the care provided to critically ill patients, utilization of complete personal protective equipment, and fear of contamination. To assess the mental workload levels under these conditions, health professionals involved with the air transport of patients with COVID-19 from the Brazilian Air Force were asked to answer questionnaires about flight missions performed, the patients’ clinical status, and the NASA-TLX questionnaire. Nine healthcare professionals participated in the survey. The NASA-TLX questionnaire’s outcomes were analyzed and compared according to transport time, the number of patients transported, and the patient’s clinical status. Transport with unstable patients showed the highest final weighted rating, and the most significant NASA-TLX dimensions were mental demand and reported frustration.
Cortes, Raphael Gomes
,
Villani, Emília
,
Cardoso Júnior, Moacyr Machado
Icas Proceedings
Show abstract
Hide abstract © 2022, International Council of the Aeronautical Sciences. All rights reserved.Helicopter rocket-firing requires continuous pilot training for mission accomplishment purposes, so measuring the mental workload involved could help to improve training effectiveness and flight safety. Physiological and flight data from two Brazilian Army pilots with distinct experience levels have shown that the aiming phase is the more mental demand, and some physiological patterns were identified. Pearson’s Correlation and Principal Component analysis, including shot stability parameters (aiming path area, perimeter, and deviation of maneuver parameters) and physiological data, have identified electrodermal activation as the more consistent human dimension related to the shooting performance.
Villani, Emilia
,
Alfredson, Jens
,
Bång, Magnus
,
Johansson, Björn
,
Anderini, Ulf
,
Arjoni, Diego
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 3
, pp. 1779-1792
Show abstract
Hide abstract © 2022 ICAS. All Rights Reserved.The HMI-HUFLab project is a joint Brazilian Swedish initiative in the area of human factors and design of human machine interfaces for future military concepts in Aeronautics. This paper gives a short introduction to this Brazilian Swedish collaboration. It describes the main challenges for setting up the bilateral collaboration and how challenges were tackled. We present the first projects results, which includes the definition of relevant context and scenarios for the future air domain, a review of literature and implementation of complementary simulation environments in both countries.
Cortes, Raphael Gomes
,
Villani, Emília
,
Júnior, Moacyr Machado Cardoso
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 9
, pp. 6707-6724
Show abstract
Hide abstract © 2022 ICAS. All Rights Reserved.Helicopter rocket-firing requires continuous pilot training for mission accomplishment purposes, so measuring the mental workload involved could help to improve training effectiveness and flight safety. Physiological and flight data from two Brazilian Army pilots with distinct experience levels have shown that the aiming phase is the more mental demand, and some physiological patterns were identified. Pearson's Correlation and Principal Component analysis, including shot stability parameters (aiming path area, perimeter, and deviation of maneuver parameters) and physiological data, have identified electrodermal activation as the more consistent human dimension related to the shooting performance.
Villani, Emilia
,
Krus, Petter
,
de Negri, Victor Juliano
,
Pereira, Luciana
,
Caurin, Glauco
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 10
, pp. 7335-7343
Show abstract
Hide abstract © (2022) by International Council of Aeronautical Sciences (ICAS) All rights reserved.In this paper the creation and maintenance of a bilateral network is presented. Sweden and Brazil have a long standing relation stretching far beyond aeronautics. However, it was intensified with the acquisition of the Swedish Saab Gripen combat aircraft for the Brazilian Air force. This led to an intense build-up of industrial collaboration and in the wake of this, also a bilateral academic network was formed to both take advantage of this, as well as support the process and encourage spin-off effects to other parts of society. To be sustainable it is argued that a network needs the right support and encouragement to be able to grow organically in a sustainable way, based on personal relations. Once this is in place, an academic bilateral network can be formed that can be maintained effectively over time at a low cost.
Sarmento, Andrew Gomes Pereira
,
de Paula, Thiago Rosado
,
Oliveira, Abner Souza
,
da Silva, Edmar Thomaz
,
Possamai, João
,
Marques, Henrique Costa
,
Junior, Moacyr Machado Cardoso
,
Villani, Emilia
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 9
, pp. 6873-6884
Show abstract
Hide abstract © 2022 ICAS. All Rights Reserved.The problem addressed in this research is the control of a remotely piloted aircraft using a satellite communication link with communication delay. To investigate the problem, it was necessary to build and investigate a test platform where the pilot could land an aircraft outside the standard operating area. The mission mandatorily depends on communication via satellite. The dynamic model of the aircraft used for the experiment was developed in the Matlab/Simulink software, with all inertial and aerodynamic modeling arrangements. The graphical interface for displaying the scenery, 3D model of the aircraft, and items used during the experiment are generated in the FlightGear software. The Unity software is used to develop a secondary interface that receives data from Matlab/Simulink. All tests studied were monitored through performance measurements, concerning deviations from the expected trajectory, using physiological sensors. The experimental data are processed to evaluate the influence of the predictive interface during flights performed with delay in the visualization.
da Silva, Edmar Thomaz
,
Sarmento, Andrew Gomes Pereira
,
de Paula, Thiago Rosado
,
Oliveira, Abner Souza
,
Possamai, João
,
Marques, Henrique Costa
,
Cardoso, Moacyr Machado
,
Villani, Emilia
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 2
, pp. 1357-1366
Reiser, Christianne
,
Villani, Emilia
,
Junior, Moacyr Machado Cardoso
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 9
, pp. 6742-6755
Show abstract
Hide abstract © 2022 ICAS. All Rights Reserved.Safety-II assumes that individuals and organizations habitually adjust their performance to match current demands, resources, and constraints to compensate the incompleteness of procedures and instructions. It suggests that everything happens basically in the same way, regardless of the outcome. This work aims to analyze the aircraft touchdown procedure through this perspective, focusing on the everyday performance and the consequent variability. The Functional Resonance Analysis Method or FRAM provides a way to explain outcomes using the idea of resonance - an activity is described through a pool of functions and the outcomes arise from their day-by-day variability. To characterize the functions' variability, Flight Data Monitoring (FDM) techniques are here used. To examine specific instantiations of the model and understand how the potential variability of each function can become resonant, the application of Monte Carlo Simulation (MCS) is proposed. To apply the MCS, a linear regression is performed in order to capture the relationship between the functions' outputs and their inputs. This method is applied to the touchdown of 288 flights. The outcome is a model to assess the risk of a long touchdown of the current sample, including the organizational, human, and technological aspects of the complex aeronautical system. Note that long touchdown is a runway overrun precursor.
Garcia, Ivan
,
Villani, Emilia
,
Mello, Joao
Hora 2022 4th International Congress on Human Computer Interaction Optimization and Robotic Applications Proceedings
Show abstract
Hide abstract © 2022 IEEE.The primary cost driver for the assembly of airframes is rooted in drilling, countersinking, and installation of fasteners. Customized automated systems, such as drilling machines and robotic platforms, are designed and built to perform these assembly processes. The operator is the closest individual to the automated system that influences its success. In addition, equipment operators must deliver quality parts within a specified cycle time in these long and repetitive processes. This work evaluates the workload of equipment operators of automated drilling processes for aerospace structures. The evaluation is carried out with experienced machine operators who work full-time in these automated drilling processes. Two different automated drilling processes are evaluated: robotic platforms and automatic drilling machines. This work evaluates workload in the different phases of the automated drilling process. This evaluation identifies phases where workload under-arousal and over-arousal may be present. Finally, recommendations to enhance human performance in automated drilling processes are presented. These results may be successfully used to improve the design of automated drilling machines and drilling processes for aerospace structures.
Cardoso-Ribeiro, Flávio Luiz
,
Haine, Ghislain
,
Lefèvre, Laurent
,
Matignon, Denis
Mathematics of Control Signals and Systems
, vol. 37
(2)
, pp. 361-394
Show abstract
Hide abstract © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2024.This paper is dedicated to structure-preserving spatial discretization of shallow water dynamics. First, a port-Hamiltonian formulation is provided for the two-dimensional rotational shallow water equations with viscous damping. Both tangential and normal boundary port variables are introduced. Then, the corresponding weak form is derived and a partitioned finite element method is applied to obtain a finite-dimensional continuous-time port-Hamiltonian approximation. Four simulation scenarios are investigated to illustrate the approach and show its effectiveness.
Cardoso-Ribeiro, Flávio Luiz
,
Haine, Ghislain
,
Le Gorrec, Yann
,
Matignon, Denis
,
Ramirez, Hector
Computers and Fluids
, vol. 283
Show abstract
Hide abstract © 2024This paper presents a state of the art on port-Hamiltonian formulations for the modeling and numerical simulation of open fluid systems. This literature review, with the help of more than one hundred classified references, highlights the main features, the positioning with respect to seminal works from the literature on this topic, and the advantages provided by such a framework. A focus is given on the shallow water equations and the incompressible Navier–Stokes equations in 2D, including numerical simulation results. It is also shown how it opens very stimulating and promising research lines towards thermodynamically consistent modeling and structure-preserving numerical methods for the simulation of complex fluid systems in interaction with their environment.
Santos, Vitor B.
,
Cardoso-Ribeiro, Flávio Luiz
,
Brugnoli, Andrea
IFAC Papersonline
, vol. 58
(6)
, pp. 48-53
Show abstract
Hide abstract Copyright © 2024 The Authors.The complexity of highly flexible structures restricts their use in real-time simulations. To address this challenge, we investigate the use of Hamiltonian neural networks (HNNs) as an alternative method for modeling a highly flexible cantilever beam. We derived the reference structural model using a lumped-mass rigid multibody method considering the Hamiltonian formalism and used it to generate a dataset consisting of generalized coordinates and momenta as inputs and their respective time derivatives as outputs. The trained neural networks are used as surrogate models to simulate the cantilever beam under free and forced conditions. Preliminary findings indicate that HNNs create accurate and efficient surrogate models whilst learning conservation laws. For forced-response simulations, our approach requires analytical calculation of external forces, offsetting the computational efficiency gains of our surrogate models. The outcomes of this study give initial perspectives and limitations of the use of surrogate models based on HNNs as a means to efficient simulations of highly flexible structures.
de Mattos Fernandes, João Erick
,
Cardoso-Ribeiro, Flávio Luiz
,
Morales, Mauricio Andrés Varela
IFAC Papersonline
, vol. 58
(6)
, pp. 125-130
Show abstract
Hide abstract Copyright © 2024 The Authors.This paper contributes to the application of port-Hamiltonian systems (pHs) theory in the context of fixed-wing airplanes, an area challenged by the difficulty of introducing aerodynamics in this framework. Expanding on recent initiatives that applied pHs theory to fixed-wing airplane dynamics - a move that simplified thrust and aerodynamics - our study introduces a comprehensive longitudinal dynamics formulation. This approach not only clarifies these earlier models by aligning more closely with traditional airplane dynamics equations but also integrates physical parameters from an A300 airplane model. By addressing and enhancing the thrust and aerodynamic representations, our formulation achieves a more accurate depiction of airplane dynamics. This work marks a step forward in the ongoing efforts to adapt pHs theory for aerospace engineering, laying the groundwork for more effective modeling and control strategies in this field.
Domingos, Fernando A.
,
Cardoso Ribeiro, Flávio Luiz
,
de Oliveira Silva, Bruno Giordano
AIAA Aviation Forum and Ascend 2024
Show abstract
Hide abstract © 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Most performance data reduction methods rely on the availability of a flight thrust deck. Nevertheless, for many reasons, such as industrial intellectual property, this information is not always available for the aircraft end user, or has prohibitive costs. For that reason, the ability to estimate an engine flight thrust deck based on flight data may be of special interest for flight test organizations or flight test schools. Thus, the objective of this work is to demonstrate a flight test method that enables the estimation of a reliable engine deck, using limited flight test instrumentation. The proposed method uses the specific excess power to estimate the thrust and drag balance. By combining level flight accelerations at constant altitudes and climb/descents at constant Mach numbers, using different thrust settings, it was possible to estimate the engine thrust for a combination of engine rotation speeds, altitudes, and airspeed. Using the method, it was also possible to estimate the drag polar at different Mach numbers.
Pinto, Eduardo A.M.
,
Cardoso-Ribeiro, Flávio L.
,
Moreira, Fernando J.O.
International Forum on Aeroelasticity and Structural Dynamics Ifasd 2024
Show abstract
Hide abstract © 2024 International Forum on Aeroelasticity and Structural Dynamics, IFASD 2024. All rights reserved.The analysis of aircraft loads during flight maneuvers plays a pivotal role in ensuring structural integrity, safety, design of lighter structures and more fuel-efficient vehicles. This study focuses on a comparative analysis of internal load diagrams and flight parameters time histories for a flexible aircraft and its rigid-body counterpart, emphasizing the impact of structural flexibility on flight dynamics and loads during flight maneuvers. The research employs a dynamically-coupled formulation for the flexible model, considering small deformations and inertially coupled equations of motion. The aerodynamic loads are calculated with a quasi-steady VLM model, and the structural dynamics is represented by a linear FEM model. The rigid-body model is obtained by neglecting structural flexibility, setting the number of elastic modes to zero. To calculate the internal loads, the force summation method is employed. Three maneuvers from CS-25 specifications are simulated: the symmetrical unchecked and checked maneuvers, and the roll maneuver. For the unchecked and roll maneuvers, the flexible model exhibits a slightly slower response and reduced wing and horizontal tail loads compared to the rigid model. In the checked maneuver, the flexible model displays nuanced differences in flight dynamics and horizontal tail loads, computing higher absolute TMY values, and higher SLZ and BMX loads at the instant of maximum positive FZTH, while the rigid-body model presented higher absolute values of SLZ and BMX. Regardless of the obtained variations, the study emphasizes the importance of considering structural flexibility in analyzing flight maneuver loads and the need for more precise and efficient methods to address the evolving landscape of aircraft design.
da Luz, Leonardo Barros
,
Cardoso-Ribeiro, Flávio Luiz
,
Paglione, Pedro
International Forum on Aeroelasticity and Structural Dynamics Ifasd 2024
Show abstract
Hide abstract © 2024 International Forum on Aeroelasticity and Structural Dynamics, IFASD 2024. All rights reserved.Flexible structures are increasingly prevalent in the commercial aviation industry, and the use of highly flexible structures is a prominent trend for the future. When analyzing those structures, it is crucial to consider geometric nonlinearities caused by large displacements. This means that the modeling of the structures must incorporate nonlinear structural models, which can lead to a reasonable increase in computational costs. To tackle this challenge, a framework has been developed for static and dynamic analyses of highly flexible structures. It is based on a linear structural model, utilizing the Rayleigh-Ritz method, coupled with multibody dynamics. The geometric nonlinearities are modeled through rigid connections between multiple flexible bodies that form the final structure. Two different approaches have been used for the multibody dynamics. The former considers all degrees of freedom of each body and solves only the kinematics of the constraint to maintain the connections between the bodies, which resulted in an augmented system with Lagrange multipliers that can be used to reconstruct forces and moments of constraint. The latter utilizes only the independent degrees of freedom whilst reconstructing the dependent ones through the equations that define the constraints between the bodies, directly solving the constraints. The results obtained show that proposed framework accurately describes the dynamics of highly flexible structures and can be used to simulate structures with various types of connections, showcasing its versatility for other applications like simulations of morphing structures such as wings with folding wingtips.
Neto, Abraão Ferreira de Sousa
,
Costa, Kaique Silveira Viana
,
Cardoso-Ribeiro, Flávio Luiz
International Forum on Aeroelasticity and Structural Dynamics Ifasd 2024
Show abstract
Hide abstract © 2024 International Forum on Aeroelasticity and Structural Dynamics, IFASD 2024. All rights reserved.The necessity to mitigate pollutant emissions highlights the importance of research into flexible aircraft. Identifying models that accurately represent these aircraft is essential for the validation of early-stage design models and control design. This study focuses on performing a parametric system identification in the time domain for aircraft with varying levels of flexibility. The approach employs a simplified longitudinal stability and control model for short-period dynamics, rooted in the Quad-M methodology (Maneuver, Measurements, Model, and Method). The system identification technique used is the output error method, applied to a flexible model aircraft in three different flexibility configurations. Data were collected through nonlinear simulation of the flexible aircraft. Comparison of identification results across the different flexible configurations indicates an improvement in parametric values by incorporating elastic effects into the identification models. The study also explores the feasibility of various sensors to more closely simulate flight test procedures. Identifications are analyzed by comparing deflection measurements and accelerometers as observational variables, with acceleration measurements providing more accurate parameter estimations. Future work should extend the analysis presented to system identification using flight test data.
Santos, Vitor B.
,
Vieira, Breno S.C.
,
Cardoso-Ribeiro, Flávio L.
,
Guimarães Neto, Antônio B.
International Forum on Aeroelasticity and Structural Dynamics Ifasd 2024
Show abstract
Hide abstract © 2024 International Forum on Aeroelasticity and Structural Dynamics, IFASD 2024. All rights reserved.The renaissance of neural networks in the scientific community in recent years has brought new perspectives for improving the computational efficiency of traditional modeling techniques. Hamiltonian neural networks leverage the energy-preserving properties of the Hamiltonian formalism to provide surrogate models with increased interpretability compared to conventional feed-forward models. In this study, we employ a lumped-mass multibody method to derive the equations of motion of two highly flexible structures. We perform a model order reduction via modal decomposition while preserving the nonlinearities with the use of exact kinematic relations. After validating full- and reduced-order models, we use them to produce datasets and train the neural networks, which serve as ready-to-use surrogate models. Preliminary findings show that the surrogate models based on neural networks can significantly reduce the time necessary to simulate the free response of the structures. Furthermore, we demonstrate that surrogate models based on Hamiltonian neural networks have energy-preserving capabilities, maintaining accuracy levels even for long simulations. Due to their architecture, when external loads are considered, the surrogate models require the analytical calculation of the generalized forces, jeopardizing the efficiency gains obtained by our approach. We also present initial findings on the use of neural networks for faster aerodynamic models for flexible aircraft, particularly as surrogate models for the vortex-lattice method. By using a neural network as the aerodynamic surrogate model in a specific flexible aircraft simulation framework, the computational costs were reduced by a factor of 100 on average. The outcomes of this study demonstrate that surrogate models based on neural networks can soon become an efficient and reliable alternative for modeling arbitrarily flexible aircraft, provided the current limitations are addressed.
Guimarães Neto, Antônio B.
,
Barbosa, Guilherme C.
,
Paulino, Juliano A.
,
Bertolin, Rafael M.
,
Nunes, Jéssica S.M.
,
González, Pedro J.
,
Cardoso-Ribeiro, Flávio L.
,
Morales, Maurício A.V.
,
da Silva, Roberto G.A.
,
Bussamra, Flávio L.S.
,
Silvestre, Flávio J.
,
Moreira, Fernando J.O.
,
Cesnik, Carlos E.S.
AIAA Journal
, vol. 61
(1)
, pp. 285-304
Show abstract
Hide abstract © 2021 by Antônio B. Guimarães Neto, Guilherme C. Barbosa, Juliano A. Paulino, Rafael M. Bertolin, Jéssica S. M. Nunes, Pedro J. González, Flávio L. Cardoso-Ribeiro, Maurício A. V. Morales, Roberto G. A. da Silva, Flávio L. S. Bussamra, Flávio J. Silvestre, Fernando J. O. Moreira, and Carlos E. S. Cesnik. Published by the American Institute of Aeronautics and Astronautics,.The challenges of modeling flexible aircraft include appropriate fidelity capturing and validation with experimental data. In fact, the validation of formulations and models for the flexible flight dynamics is indispensable to ensure that all the important phenomena are correctly captured. With this objective, two high-aspect-ratio flexible aircraft have been flight-tested, and coupled aeroelastic–flight dynamics data have been collected to support model validation. Additional ground vibration and static tests were carried out to fully characterize the structural dynamic properties. Numerical models were built based on a linear structural representation but with geometrically nonlinear aerodynamics. Low Reynolds number effects were included in a simplified way with lookup tables of two-dimensional airfoil data. Wing-tip effects were considered via the vortex-and doublet-lattice methods. Propulsive data were obtained with wind-tunnel tests. This paper describes the numerical models, the two aircraft, and their instrumentation and presents the data collected from the aircraft sensors during flight tests. Numerical and experimental results are compared for angular velocities, accelerations, and strains measured at different points of the aircraft. Despite its limitations and simplifications, the numerical model captures the real aircraft main aeroelastic and flight dynamic behaviors.
Quevedo Mantovani, Lorenzzo
,
dos Santos, Willer Gomes
,
Cardoso-Ribeiro, Flávio Luiz
,
Cardoso dos Santos, Josué
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(12)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.The use of CubeSats is increasing to a wide range of areas in science and technology with some of them requiring an accurate Attitude Determination and Control System (ADCS) and deployable structures such as booms. However, small satellites commonly do not have latching systems to lock their booms, which introduce vibrations and oscillations and might degrade the ADCS performance. Also, some applications propose missions with CubeSats operating in close proximity and coordination, requiring thrusters to perform orbit maneuvers such as the planned ITASAT-2 spacecraft formation flying mission, which will have non-latching booms and a thruster. These thrusters can excite the satellite’s non-latching flexible booms, intensifying their impact on the ADCS. Additionally, on-off thrusters are usually controlled using a Pulse-Width Modulation (PWM), introducing more effects in the system’s dynamic. Hence, motivated by the ITASAT-2 mission, this work aims to understand the impact of a thruster’s PWM parameters in the non-latching flexible booms dynamics. Also, this work presents a framework to obtain the influence of PWM parameters on a satellite, which can be applied to other small spacecraft. The results show that booms’ deformation decreases when the thruster provides a continuous force, compared to a modulated force. Peaks in deformation and rotation were identified near frequencies of the non-latching flexible booms’ system. Further, it was verified that resonances might occur in latched booms at distinct PWM periods. Moreover, the influence of the non-latching mechanism and PWM parameters was observed in the system forming regions of larger deformation.
Kienitz, Karl Heinz
,
Afonso, Rubens
,
Oliveira, Wesley
,
Cardoso-Ribeiro, Flávio Luiz
ASEE Annual Conference and Exposition Conference Proceedings
Show abstract
Hide abstract © American Society for Engineering Education, 2022.Federal grants have been supporting many Brazilian engineering master's students. The availability of these grants is dwindling, so universities on one hand and master's candidates on the other have been looking for alternatives to obtain master's degrees with less grant dependence/support. On the technical university side, this led to the emergence of options to start a master's program in the last semesters of the typical 10-semester undergraduate program. From the university's side and from the student's side it is interesting that such integrated effort is time and resource-efficient. To support this, at Instituto Tecnológico de Aeronáutica (ITA), a new Complementary Training Program (CTP) in Control and Automation Engineering was started in August 2021, serving mainly Mechanical, Electrical, Aeronautical, and Computer Engineering students. The standard goal of CTPs in Brazil is to extend the major undergraduate training in a similar way as a US minor does. Thus, the baseline purpose of the new program is to provide undergraduate students with a complementary education, transversal to engineering courses, which enables them to work as Control and Automation engineers, without the need for training supplementation after graduation. However, by offering a well-designed course choice, this program will also allow for: (a) extending the scope of undergraduate studies, and (b) deepening specific topics that are already part of the undergraduate curriculum. In the scope of the Institute's undergraduate and master's degree integration initiative, this second particularity (item b) may yield anticipated credits for a master's program. Specific features of the program may further benefit students aiming at a master's degree. This paper details the structure of the CTP and the gains expected in terms of incentives for the Institute's Mechanical-Aeronautical Engineering as well as the Electronics and Computer Engineering Master's Programs.
Quevedo Mantovani, Lorenzzo
,
Gomes dos Santos, Willer
,
Cardoso-Ribeiro, Flávio Luiz
,
Vergueiro Loures da Costa, Luis Eduardo
Aerospace Science and Technology
, vol. 120
Show abstract
Hide abstract © 2021 Elsevier Masson SASThe Scintillation Prediction Observations Research Task (SPORT) nanosatellite is being developed in partnership with the National Aeronautics and Space Administration agency and the Brazilian Space Agency, with its launch planned for 2022. Its goal is to collect data to improve our understanding of plasma bubbles and the condition that lead to their formation, helping to predict and mitigate their interference in navigation and communication systems. Therefore, to reach this goal, the satellite has several scientific instruments to perform in-situ measurements, with five of them positioned on four booms. These booms do not have a latching system to lock their position; instead, torsional springs are employed to keep them in the deployed state, holding them against their mechanism's structure. This configuration of torsional spring and collision may lead to vibration with the potential to degrade the Attitude Determination and Control System performance, impacting the whole mission. Motivated by the lack of literature covering the non-latching booms dynamics in satellites, this work proposes a framework based on multibody dynamics to simulate satellites with such booms. It also presents a practical method to acquire experimental data and identify the parameters of the booms' deployment mechanism. Later, this work applies the proposed framework and investigates the impact of non-latching booms on the satellite control system to verify if SPORT is able to complete the maneuver. Therefore, experiments were conducted to calibrate both spring and collision models. The multibody model of the satellite was developed and later validated using commercial software. The method for capturing booms' data and determining the mechanisms' parameters shows a satisfactory performance near the booms' deployment position. The proposed framework to simulate satellites with non-latching booms is applied to the SPORT satellite. Simulations in closed-loop indicate that the booms' influence on the SPORT's control system is negligible and the satellite meets its requirements.
Verri, Angelo Antonio
,
Bussamra, Flávio Luiz de Silva
,
Cesnik, Carlos E.S.
,
de Melo, Felipe Buarque Cordeiro
Journal of Aircraft
, vol. 62
(2)
, pp. 472-476
Lourenção, Paulo T.M.
,
Bussamra, Flávio L.S.
,
Ventura, Luis F.N.
,
Silva, Roberto G.A.
,
Resende, Otto C.
,
Hollnagel, Heloísa C.
AIAA Science and Technology Forum and Exposition AIAA Scitech Forum 2025
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Hide abstract © 2025, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.The Professional Master Program in Aeronautical Engineering (MP-AER) is an initiative established in 2002 between ITA (Aeronautical Institute of Technology) and Embraer Industry to prepare new engineers for the development of new aircraft ventures. This Graduate Program has four phases. Phase 1 (first semester) offers courses in Fundamentals in Aeronautical Engineering. In Phase 2 (second semester) the student has to choose one career track and take several courses. In Phase 3 (third semester) all the students develop, in groups, the Capstone Aeronautical Project. In Phase 4, the student develops a Master’s Thesis. The purpose of this paper is to describe how the Capstone Project is organized and evaluated according to ABET criteria. The whole program description, the capstone project, and the continuous assessment and improvement processes are presented in detail. It is also shown how the Capstone Project prepares graduate students for a rapidly evolving work environment, which contributes to foster aeronautics in Brazil.
Chuman, Matheus
,
de Silva Bussamra, Flávio Luiz
,
Verri, Angelo Antonio
,
Buttini, Thiago Malta
AIAA Science and Technology Forum and Exposition AIAA Scitech Forum 2025
Show abstract
Hide abstract © 2025, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.This paper introduces a newapproach to modal synthesis by integrating simulations with realscale experiments. The technique partitions the complete aircraft structure into substructures: one representing the aircraft itself and others representing the hanging substructure that connects to the wing. A method is presented for imposing new frequencies on the vibration modes of the hanging substructure. Subsequently, experimentally obtained frequencies for the clamped substructure’s roll, yaw, and pitch vibration modes are imposed to evaluate the benefits in accurately predicting the overall aircraft behavior. As a result, the predicted frequency for the roll vibration mode of the substructure in the aircraft increased from 7.6 Hz to 11.9 Hz, while the result from real-scale ground vibration test was 11.6 Hz.
Verri, Angelo Antonio
,
de Silva Bussamra, Flávio Luiz
,
Kleine, Vitor Gabriel
,
de Lima Almeida, Orlando G.
,
Gomes, Arthur Barbosa
,
Schleetz, Henrique Stacheski
,
de Oliveira, Bruno Kronbauer
,
de Carvalho Menezes, Withor F.
,
de Melo, Felipe Buarque C.
,
Fernandes, Julio Cesar Santana
AIAA Aviation Forum and Ascend 2025
Show abstract
Hide abstract © 2025, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.This paper showcases the collaborative efforts between ITA (academic) and Embraer (aircraft manufacturer) in developing advanced methods to address the upcoming challenges of the 4th Aeroelastic Prediction Workshop. For predicting static wing loads, a rapid conceptual design method that accounts for structural geometric nonlinearity is introduced. A matched flutter solution is proposed for control surface flutter in geometrically nonlinear wings. For predicting limit cycle oscillations, the approach combining an unsteady vortex lattice with a transient structural geometric nonlinear solver is presented. Furthermore, a framework that integrates an open-source Reynolds-Averaged Navier-Stokes solver with a geometric nonlinear structural solver is developed to handle transonic static deflections.
Neto, Eliseu Lucena
,
de Silva Bussamra, Flávio Luiz
,
Paciarotti, Giorgio
,
Cardoso, Felipe Rodrigo
Structural Engineering and Mechanics
, vol. 92
(3)
, pp. 245-256
Show abstract
Hide abstract Copyright © 2024 Techno-Press, Ltd.Curved hexahedral finite elements based on the hybrid-mixed stress formulation are proposed for structural dynamic analysis of three-dimensional solids. The stress and displacement in the domain of an element and the displacement on its boundary are simultaneously and independently approximated using sets of complete and linearly independent non-nodal Legendre polynomials. The element geometry is given in terms of its corner and mid-edge points using the same interpolation functions of the traditional isoparametric 20-node brick element. Symmetric, highly sparse and well conditioned solving systems are obtained. Numerical tests are carried out using h- and p-refinements to assess the behavior of these new hexahedrons.
de Melo, Felipe B.C.
,
Bussamra, Flavio L.S.
,
Verri, Angelo A.
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 46
(8)
Show abstract
Hide abstract © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2024.An evaluation of the commercial transport aircraft developed over the past decades evidences an increasing trend toward the use of high aspect-ratio wings. This trend is justified by the well-known effect of slender wings in reducing fuel consumption, leading to lower operational costs and a milder environmental impact. There are many studies about the effects of geometric nonlinearities on aeroelastic behavior of very flexible wings in symmetrical maneuvers. However, geometric nonlinearities may also significantly affect the aeroelastic behavior of the wing under non-symmetrical conditions, especially when ailerons are deflected. Within this context, this work presents a static fluid–structure interaction approach to evaluate the rolling characteristics of very flexible wings. First, a modified version of the very flexible Pazy Wing from Aeroelastic Prediction Workshop (AEPW-3) is proposed, now equipped with ailerons. Next, a fluid–structure interaction tool that couples a full potential aerodynamic solver with an implicit nonlinear structural solver is presented to allow simulations of wings with deflected ailerons. The presented method is applied to the modified Pazy wing considering multiple linear and nonlinear structural analyses, for different aileron deflection angles. The results show that when geometric nonlinearity effects are considered, the aileron effectiveness tends to decrease as the structural flexibility increases. On the other hand, if geometric nonlinearities are neglected, the aileron effectiveness falsely enhances as the wing flexibility rises.
Verri, Angelo Antonio
,
Bussamra, Flávio Luiz de Silva
,
Cesnik, Carlos E.S.
AIAA Scitech Forum and Exposition 2024
Show abstract
Hide abstract © 2024 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.This work presents a decade of outcomes of Static Aeroelasticity of high aspect ratio wings for the Structures technology. There are considerable improvements in Aeroelasticity field by incorporating structural geometric nonlinearity to understand high span wing behavior. However, there is a lack of investigation on how the Aeroelasticity outcomes influences Structures technology, their interface information, and methodologies. Thus, this paper presents the high-fidelity methodology E2-FSI&SS as means to expose the chain of effects culminating in a different structural sizing concerning stress and buckling at limit static load. Here high flexibility is considered by adding structural geometric nonlinearity in the static aeroelasticity, to obtain follower loads, and in the sizing of the structure itself. The method is applied to a very flexible wing of a transport aircraft from 50 to 150 passengers. The differences found by considering and not considering the static aeroelasticity of high flexibility wings in limit flight loads are 14% in internal load, up to 82% in stress and 30% in buckling load factor.
Ritter, Markus
,
Hilger, Jonathan
,
Ribeiro, André F.P.
,
Öngüt, Emre
,
Righi, Marcello
,
Riso, Cristina
,
Cesnik, Carlos E.S.
,
Dos Santos, Luiz G.P.
,
Raveh, Daniella
,
Drachinsky, Arik
,
Stanford, Bret
,
Chwalowski, Pawel
,
Kovvali, Ravi Kumar
,
Singh, Beerinder
,
Düssler, Stefanie
,
Chi-Wing Cheng, Kelvin
,
Palacios, Rafael
,
Santos, João P.T.P.
,
Marques, Flávio D.
,
Begnini, Guilherme R.
,
Verri, Angelo A.
,
Lima, João F.B.O.
,
de Melo, Felipe B.C.
,
Bussamra, Flávio L.S.
AIAA Scitech Forum and Exposition 2024
Show abstract
Hide abstract © 2024 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.In this paper, collaborative aeroelastic analyses of the Pazy Wing are presented, which support the activities of the Large Deflection Working Group, a sub-group of the 3rd Aeroelastic Prediction Workshop (AePW3). The Pazy Wing is a benchmark for the investigation of nonlinear aeroelastic effects at very large structural deflections. Tip deformations on the order of 50% semi-span were measured in wind tunnel tests at the Technion - Israel Institute of Technology. This feature renders the model highly attractive for the validation of numerical aeroelastic methods for geometrically nonlinear, large deflection analyses. A distinguishing feature of the Pazy Wing is that its flutter speed is a function of the static deformation, and capturing this effect requires a nonlinear aeroelastic framework which allows for stability (flutter) analyses about steady states of large deformations. In particular, the flutter characteristics of the model are dominated by a hump mode which develops due to the coupling of the first torsion and the second out-of-plane bending mode; this hump mode moves towards lower airspeeds as the steady structural deformation increases. Different nonlinear aeroelastic solvers were applied by the authors to obtain static coupling and flutter results for a series of airspeeds and angles of attack. The results reveal that the decisive nonlinear effects were captured very well by the applied methods and computational tools.
de Oliveira Lima, João Flávio Bolini
,
de Silva Bussamra, Flávio Luiz
,
Verri, Angelo Antonio
,
de Melo, Felipe Buarque Cordeiro
AIAA Scitech Forum and Exposition 2024
Show abstract
Hide abstract © 2024 by the American Institute of Aeronautics and Astronautics, Inc.This study investigates the nonlinear aeroelastic stability of the Pazy wing, a benchmark for theoretical aeroelastic research analysis within the Third Aeroelastic Prediction Workshop (AEPW 3 - NASA). Many institutions were challenged to predict the static deflections and flutter behavior in this case of a highly flexible wing subjected to structural geometric nonlinearity with flutter onset and offset along the wind-tunnel test. This paper presents the effort of the ITA-Embraer team in creating a methodology for matched flutter solution. The traditional flutter analysis is applied in a new nonlinear fluid-structure framework to explicitly account for solely the structural deflection with geometric nonlinearity. First the theoretical vibration modes are presented in comparison to test, which was within 3.5% difference. Then, the theoretical flutter speed are compared to experimental results, within 3.3% difference for onset and 2.8% difference for offset. When comparing theoretical undeformed condition to nonlinearly deformed condition there was 26 to 41% difference in flutter speed depending on the angle of attack. The results indicate that the matched solution approach is effective in capturing the flutter velocity with good accuracy being a simplified approach for capturing the main physics behind the problem.
Lamin, Weiller M.
,
Bussamra, Flávio L.S.
,
Ferreira, Rafael T.L.
,
Sales, Rita C.M.
,
Baldo, José E.
Journal of Thermoplastic Composite Materials
, vol. 36
(3)
, pp. 1328-1355
Show abstract
Hide abstract © The Author(s) 2021.This work presents the experimental determination of fracture mechanics parameters of composite specimens manufactured by fused filament fabrication (FFF) with continuous carbon fiber reinforced thermoplastic filaments, based on Linear Elastic Fracture Mechanics (LEFM). The critical mode I translaminar fracture toughness (KIc) and the critical energy release rate (GIc) are found for unidirectional and cross-ply laminates. The specimens were submitted to quasi-static tensile testing. Digital Image Correlation (DIC) is used to find the stress field. The stress fields around the crack tip are compared to linear elastic finite element simulations. The results demonstrate the magnitude of fracture toughness is in the same range as for polymers and some metals, depending on lay-up configuration. Besides, fractographic analyses show some typical features as river lines, fiber impression, fiber pulls-out and porosity aspects.
Guimarães Neto, Antônio B.
,
Barbosa, Guilherme C.
,
Paulino, Juliano A.
,
Bertolin, Rafael M.
,
Nunes, Jéssica S.M.
,
González, Pedro J.
,
Cardoso-Ribeiro, Flávio L.
,
Morales, Maurício A.V.
,
da Silva, Roberto G.A.
,
Bussamra, Flávio L.S.
,
Silvestre, Flávio J.
,
Moreira, Fernando J.O.
,
Cesnik, Carlos E.S.
AIAA Journal
, vol. 61
(1)
, pp. 285-304
Show abstract
Hide abstract © 2021 by Antônio B. Guimarães Neto, Guilherme C. Barbosa, Juliano A. Paulino, Rafael M. Bertolin, Jéssica S. M. Nunes, Pedro J. González, Flávio L. Cardoso-Ribeiro, Maurício A. V. Morales, Roberto G. A. da Silva, Flávio L. S. Bussamra, Flávio J. Silvestre, Fernando J. O. Moreira, and Carlos E. S. Cesnik. Published by the American Institute of Aeronautics and Astronautics,.The challenges of modeling flexible aircraft include appropriate fidelity capturing and validation with experimental data. In fact, the validation of formulations and models for the flexible flight dynamics is indispensable to ensure that all the important phenomena are correctly captured. With this objective, two high-aspect-ratio flexible aircraft have been flight-tested, and coupled aeroelastic–flight dynamics data have been collected to support model validation. Additional ground vibration and static tests were carried out to fully characterize the structural dynamic properties. Numerical models were built based on a linear structural representation but with geometrically nonlinear aerodynamics. Low Reynolds number effects were included in a simplified way with lookup tables of two-dimensional airfoil data. Wing-tip effects were considered via the vortex-and doublet-lattice methods. Propulsive data were obtained with wind-tunnel tests. This paper describes the numerical models, the two aircraft, and their instrumentation and presents the data collected from the aircraft sensors during flight tests. Numerical and experimental results are compared for angular velocities, accelerations, and strains measured at different points of the aircraft. Despite its limitations and simplifications, the numerical model captures the real aircraft main aeroelastic and flight dynamic behaviors.
de Melo, Felipe Buarque Codeiro
,
de Silva Bussamra, Flávio Luiz
,
Verri, Angelo Antonio
Proceedings of the International Forum of Aeroelasticity and Structural Dynamics 2022 Ifasd 2022
Show abstract
Hide abstract © Proceedings of the International Forum of Aeroelasticity and Structural Dynamics 2022, IFASD 2022.As economic and environmental requirements surge, aircraft manufacturers incorporate a myriad of features in aircraft design aiming to reduce fuel consumption. One endeavor to increase fuel efficiency is related to increasing wing aspect-ratios, improving the aerodynamic efficiency of wings. Even though high aspect-ratio wings contribute to improving aircraft fuel efficiency, these slender wings present high structural flexibility, undergoing large deflections under operational loads. In this case, conventional linear structural analysis fails to predict accurate structural results. Then, nonlinear structural analysis needs to be employed for properly capturing the static aeroelastic response of such wings. In this context, this work proposes a fluid-structure interaction methodology coupling a full-potential aerodynamics solver with a nonlinear structural solver to evaluate the static aeroelastic behavior of very flexible wings. The methodology is applied to the Pazy Wing, a very flexible rectangular wing, as part of an international cooperation in NASA’s Aeroelastic Prediction Workshop 3. Comparisons between simulation and wind tunnel test results found in the literature are used for validating the developed methodology. Further, the work seeks to capture deviations in the wing deformed shape and aerodynamic loading when linear and nonlinear structural models are employed in the aerostructural scheme.
Filho, Gilberto B.L.
,
Verri, Angelo A.
,
de Melo, Felipe B.C.
,
Bussamra, Flávio L.S.
Proceedings of the International Forum of Aeroelasticity and Structural Dynamics 2022 Ifasd 2022
Show abstract
Hide abstract © Proceedings of the International Forum of Aeroelasticity and Structural Dynamics 2022, IFASD 2022.This paper presents a static aeroelastic investigation of the rolling capability of a modern flexible wing with the objective of flight test campaign clearance. A conventional configuration transport aircraft was evaluated in transonic conditions between Mach 0.82 and 0.89. A fluid-structure interaction tool with aileron deflection was considered to simulate the wing flight deformed shape effect on rolling capability, also with the undeformed fluid dynamics simulation reference for comparison. The applied code E2-FSI, which couples Reynolds Average Navier Stokes (RANS) fluid dynamics and static structural analysis, was improved to consider the different positions of control surface. The numerical results were compared to wind tunnel test data, with and without linearized aeroelastic corrections. The comparison in terms of rolling coefficient and flow topology are presented. The improve in the method fidelity resulted in advanced understanding of extreme rolling condition.
Maciel, Homero F.S.
,
Gomes, Marcelo P.
,
Campos, Tiago M.B.
,
Petraconi, Gilberto
,
Miranda, Felipe S.
Surface and Coatings Technology
, vol. 515
Show abstract
Hide abstract © 2025 Elsevier B.V.This study explores the synthesis and comprehensive characterization of thick coatings developed using alumina (liquid phase) and zirconium silicate (solid phase) hybrid precursors. The coatings were deposited onto graphite substrates using a supersonic plasma spray process, allowing for the simultaneous deposition of liquid and solid phases, and forming Al₂O₃, SiO₂, ZrO₂, and ZrSiO₄. Advanced characterization techniques, including SEM, EDS, XRD, Raman spectroscopy, FTIR, thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC), were employed to investigate the microstructure, phase composition, and thermal stability of the coatings. The TGA/DSC results revealed critical thermal events, including the crystallization of spinel and α-Al₂O₃ phases, mullite formation, and ZrSiO₄ recrystallization, suggesting the hybrid precursor's effectiveness in generating thermally stable phases. Post-thermal testing at 1400 °C showed increased tetragonal ZrO₂ content and the formation of amorphous and aluminosilicate phases, convenient to enhanced coating densification, self-healing properties, and thermal resistance. These findings highlight the potential of hybrid precursor-based coatings for high-temperature applications, pointing toward the development of a robust solution for advanced thermal and environmental barrier systems in the aerospace and industrial sectors.
de Sant’Anna, Alvaro Busquet
,
de Souza Miranda, Felipe
,
William Paiva Moreira, Pedro
,
da Cruz, Antonio Carlos
,
Essiptchouk, Alexei
,
Ferreira, Antônio
,
Fuji, Marcio
,
Petraconi, Gilberto
Journal of Physics D Applied Physics
, vol. 58
(11)
Show abstract
Hide abstract © 2025 IOP Publishing Ltd. All rights, including for text and data mining, AI training, and similar technologies, are reserved.This study investigates the thermal plasma pyrolysis process for inertizing the inorganic fraction of sewage sludge from municipal wastewater treatment plants. The aim is to assess its effectiveness in waste inertization. Lab-scale experiments were conducted to process the sludge thermally. Elemental composition analysis was done using x-ray fluorescence (XRF), thermogravimetry coupled with mass spectrometry (TGA-MS) and x-ray diffraction (XRD). The XRF analysis showed an initial composition of Si, Al, Fe, and Ca, corresponding to 86.8% of the inorganic matter of the sludge. TGA-MS analysis showed a significant mass loss between 200 and 650 ◦C, corresponding to organic matter volatilization, methane conversion, and dehydrogenation of polymorphic silicon. XRD analysis revealed a dried sludge crystalline structure composed mainly by SiO2, CaCO3, and AlPO4, and after plasma treatment, the remaining composition of the slag was primarily SiO2 amorphous. Mass and energy balances, considering thermodynamic equilibrium and chemical reactions, are performed. The mass balance calculations identified the most probable composition of the sludge, and energy balance calculations determined a net energy requirement of 399 kWh for plasma inertization, with an additional 300 kWh to account for furnace losses. Solubility and leaching tests confirm the inert nature of the residue. Power requirements are estimated at 700 kW for processing 350 kg h−1 of decarbonized sludge. These findings are crucial for optimizing plasma inertization processes in wastewater treatment plants. This work presents a novel approach by combining a computational prediction for an industrial-scale plant with a direct experimental assessment of the plasma treatment process.
Francelino, Isabella Grinberg
,
Tavares, Victória Kelly Fonseca
,
Leite, Lady Daiane Pereira
,
da Silva, Diego Morais
,
de Souza Miranda, Felipe
,
Koga-Ito, Cristiane Yumi
,
Filho, Gilberto Petraconi
Journal of Nanoparticle Research
, vol. 27
(2)
Show abstract
Hide abstract © The Author(s), under exclusive licence to Springer Nature B.V. 2025.Silver nanoparticles (AgNPs) have been extensively studied due to their antimicrobial properties against several pathogenic microorganisms. A particularly promising application of these nanoparticles involves their incorporation into textiles to enhance the efficacy of face masks. This work aims to deposit AgNPs on polyamide 6,6 fabrics using a hybrid corona-dielectric barrier discharge plasma reactor and evaluate their antimicrobial effect as well as their cytotoxicity. Prior to deposition, the fabrics were activated in air plasma at atmospheric pressure. The deposition process was then initiated by nebulizing a silver nanoactive into the system by a flat cavity present in the high-voltage electrode, a distinctive feature that sets this approach apart from other AgNP deposition techniques reported in the literature. The incorporation of AgNPs on polyamide 6,6 fabric surface was confirmed by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The thermal behavior of the samples was studied by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). To identify the crystalline phases, X-ray diffraction (XRD) analyses were performed on control (without AgNPs) and treated (with AgNPs) samples. Microbiological analysis was based on the AATCC 100–2019 test method with modifications for two different species of bacteria: Staphylococcus aureus and Klebsiella pneumoniae. Bacterial suspensions with 1–3 × 105 cells/mL were inoculated into control and treated samples, followed by viable cell count (CFU/mL). Statistically significant reductions in bacterial counts were detected, with 62.37% and 74.63% reduction percentages compared to the control sample for Staphylococcus aureus and Klebsiella pneumoniae, respectively. Furthermore, cytotoxicity analysis, performed according to ISO 10993–5/2009, showed that the treated fabrics are not cytotoxic due to higher viability than 70%.
Essiptchouk, Alexei
,
Miranda, Felipe
,
Petraconi, Gilberto
Journal of Physics D Applied Physics
, vol. 57
(24)
Show abstract
Hide abstract © 2024 IOP Publishing Ltd.Methane reforming is gaining attention because of its potential to be converted into energy-dense fuels or high-value chemicals. In addition to the production of syngas (H2+CO), the utilization of CO2 can help reduce greenhouse gases. Water steam is typically used to increase the output of H2. This study evaluated the potential of thermal plasma technology to produce clean hydrogen, carbon monoxide, and carbon black from methane by applying a thermodynamic equilibrium model. A comparative analysis of three cases of methane processing (pyrolysis, dry reforming, and steam reforming) is presented to provide a comprehensive understanding of the potential of thermal plasma technology for methane conversion.
Dias, Vanessa
,
Galvão, Nierlly
,
Miranda, Felipe
,
Fraga, Mariana
,
Petraconi, Gilberto
,
Maciel, Homero
,
Pessoa, Rodrigo
Coatings
, vol. 14
(5)
Show abstract
Hide abstract © 2024 by the authors.This study explores the impact of non-stoichiometric aluminum oxide (AlxOy) coatings applied via thermal atomic layer deposition (ALD) on carbon fiber fabrics (CFFs), emphasizing volume per cycle, FESEM analyses, color transitions, and thermal stability enhancements. Using trimethylaluminum and water at 100 °C, AlxOy was deposited across a range of 1000 to 5000 ALD cycles, with film thicknesses extending up to 500 nm. This notable increase in the volume of material deposited per cycle was observed for the 3D CFFs, highlighting ALD’s capability to coat complex structures effectively. FESEM analyses revealed the morphological evolution of CFF surfaces post-coating, showing a transition from individual grains to a dense, continuous layer as ALD cycles increased. This morphological transformation led to significant color shifts from green to red to blue, attributed to structural coloration effects arising from variations in film thickness and surface morphology. Thermogravimetric analyses (TGA and dTG) indicated that the AlxOy coatings enhanced the thermal stability of CFFs, with a postponement in degradation onset observed in samples subjected to more ALD cycles. In essence, this research highlights the nuanced relationship between ALD processing parameters and their collective influence on both the aesthetic and functional properties of CFFs. This study illustrates ALD’s potential in customizing CFFs for applications requiring specific color and thermal resilience, balancing the discussion between the surface morphological changes and their implications for color and thermal behavior.
Ridenti, Marco A.
,
Reis, Joares
,
Caliari, Felipe
,
Miranda, Felipe
,
Essiptchouk, Alexei
,
Filho, Gilberto Petraconi
IEEE Transactions on Plasma Science
, vol. 52
(1)
, pp. 67-76
Show abstract
Hide abstract © 1973-2012 IEEE.In this work, we report the results from an optical emission spectroscopy experiment designed to investigate the molecular emissions from a plasma jet produced by a high velocity plasma spray (HVPS). By fitting the spectra, we were able to infer the rotational temperature of the electronic excited molecules OH (A2Σ +), CN (B2\Σ +), N2 (C2\Πu), and N 2+ (B2\Σ +u). We verified that rotational distributions were consistent with the local thermodynamic equilibrium hypothesis. However, the vibrational distribution of the excited species CN (B2Σ+) was overpopulated with respect to the expected equilibrium distribution. We proposed a model to describe this distribution, which provided good fittings. Lastly, we computed the energy balance equations of the sprayed particles with simplifying assumptions with the goal of getting some physical insight on the energy exchange dynamics between the plasma and the particles.
Miranda, F. S.
,
Tavares, V. K.F.
,
Gomes, M. P.
,
Neto, N. F.Azevedo
,
Chiappim, W.
,
Petraconi, G.
,
Pessoa, R. S.
,
Koga-Ito, C. Y.
Water Switzerland
, vol. 15
(23)
Show abstract
Hide abstract © 2023 by the authors.In this study, Plasma-Activated Water (PAW) was synthesized using a coaxial Dielectric Barrier Discharge (DBD) reactor, benefiting from the elevated capacity of air-flow-assisted DBD discharges to enhance nitrogen-based species concentration. By manipulating operational parameters, including gas flow rate, activation time, and DI water volume, we achieved significant concentrations of reactive oxygen and nitrogen species (RONS). As a result, the PAW obtained displayed pronounced physicochemical attributes: a pH of 2.06, an ORP of 275 mV, conductivity of 3 mS/cm, and TDS of 1200 mg/L. A pivotal aspect of this research was the evaluation of the reactor’s efficiency, as indicated by metrics like the specific input energy and ozone efficiency yield. The antimicrobial potential of the PAW was also assessed against pathogenic microbes, with remarkable reductions in viability for both Staphylococcus aureus and Escherichia coli (99.99%) and a more moderate decrease for Candida albicans (37%). These findings underscore the capability of coaxial DBD reactors in crafting high-quality PAW with significant antimicrobial properties, necessitating further studies to validate its broad-spectrum and safe applications.
Petraconi, André
,
Miranda, Felipe
,
Prado, Eduardo
,
Braite, Bruno
,
Gasi, Fernando
,
Bittencourt, Edison
,
Valadares, Georgio
,
Massi, Marcos
,
Petraconi, Gilberto
,
da Silva Sobrinho, Argemiro
Fibers and Polymers
, vol. 24
(2)
, pp. 373-382
Show abstract
Hide abstract © 2023, The Author(s), under exclusive licence to the Korean Fiber Society.This work presents permethrin (15%)-based monomers polymerisation in polyamide fabrics using hybrid corona–dielectric barrier discharge (DBD) to potentiate insect–parasite repellency functionalities in polyamide fabrics. First of all, the electric characterisation of the discharge was made using the Lissajous figure method for determining the plasma dosage (2841 W min m−2). Before the polymerisation process, the polyamide fabric was activated by DBD discharge, operating at 23 kHz and voltage amplitude of 12.5 kV in atmospheric pressure. After that, the polymerisation process is initiated by injecting permethrin into the system, maintaining the operational parameters used in the activation process. The non-activated and activated polyamide fabrics measured the static and dynamic contact angle, showing a variation from 120° (non-activated) to 34° (immediately after plasma activation). The chemical structure of synthesised permethrin was evaluated by Fourier transformed infrared (FTIR) spectroscopy to confirm the polymerisation (deposition) of permethrin on the fabric surface; it is possible to observe the 648 cm−1 bands that are associated with asymmetric vibration of the C–Cl bonds, but most evident change occurs at 1045 cm−1, which is associated with cyclopropyl group vibrations. Field emission scanning electron microscopy (FESEM) analysis was used to evaluate the possible degradation of the fabric surface when exposed to plasma activation and the homogeneity of the permethrin coating in the fibres after the polymerisation. The energy dispersive spectrometer (EDS) was used to confirm the polymerisation and the distribution of the permethrin in the fabric.
Francelino, Isabella Grinberg
,
Petraconi, André
,
Miranda, Felipe de Souza
,
Prado, Eduardo San’Anna P.
,
Gasi, Fernando
,
Silva, Marcia Cristina
,
Lourenço, Sérgio Ricardo
,
Filho, Gilberto Petraconi
Textile Research Journal
, vol. 93
(3-4)
, pp. 834-844
Show abstract
Hide abstract © The Author(s) 2022.As a major international public health emergency, COVID-19 has posed many challenges for healthcare professionals who have been heavily exposed to contamination. This article describes the development of a high-filtration capacity mask consisting of filter-element layers interspersed with super-activated carbon fiber fabric, non-woven polypropylene for dental–medical–hospital use and antiviral polyamide with nanostructured SiO2 thin film coating. The study found 98.18% particle filtration efficiency and determined 2.11 mmH2O/cm2 differential pressure, while fluid repellency complied with Brazilian standard NBR ABNT 15052:2004.
Miranda, F. S.
,
Prado, E. S.P.
,
Silva, R. J.
,
Ribeiro, A. M.
,
Caliari, F. R.
,
Calciolari, F. L.
,
Sobrinho, A. S.Silva
,
Petraconi, G.
Materials Research
, vol. 26
Show abstract
Hide abstract © 2023 Universidade Federal de Sao Carlos. All rights reserved.In this work, a thermal plasma-based ablation test system was used to evaluate the ablative performance of the EPDM composite. The system produces a high enthalpy plasma jet generated by a plasma (DC) torch, operating at atmospheric pressure using compressed air as working gas, enabling the variation of the thermal flux concerned with the studied EPDM composites. The samples were characterized using Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS), Fourier-Transform Infrared spectroscopy (FTIR), and Thermogravimetric Analysis (TGA) to investigate the morphology, mass-loss rate, the reaction layer (char formation), and chemical changes of the samples for each thermal flux. For a complete evaluation, the thermal fluxes were varied in 0.30, 0.45, 0.60, 0.75, and 0.90 MW/m2 and for each thermal flux, disk-shape samples remained exposed to the plasma jet for 10s. During the plasma jet exposure time, the temperatures of the surface and the back of the samples were collected to verify the formed char layer’s insulator capacity and the samples’ thermal diffusivity for each experimental condition. The mass loss is continuous under the thermal fluxes of 0.30 and 0.45 MW/m2, stabilizing at 60% until 0.75 MW/m2. The formed char layer begins to lose its protective capacity, evidenced by the size decrease (from 800 µm to 700 µm), due to the ablation process of the reaction layer from the thermal flux of 0.90 MW/m2
Prado, E. S.P.
,
Essiptchouk, A.
,
Amaral-Labat, G.
,
da Silva Sobrinho, A. S.
,
Petraconi, G.
,
Baldan, M. R.
,
Miranda, F. S.
Plasma Chemistry and Plasma Processing
, vol. 43
(1)
, pp. 25-46
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to Springer Science+Business Media, LLC, part of Springer Nature.Thermal plasma-assisted processing is an effective process for the synthesis of gas (CO and H2) and carbonaceous materials production from industrial waste. In this paper, a DC plasma torch designed with two vortices chambers has been developed, and its characteristics have been experimentally tested. The plasma torch operates with different plasma working gases, including steam. The results of coal tar pitch (CTP) processing will be presented as a possible ecological application. CTP is a waste from the steel industry mainly composed of polycyclic aromatic hydrocarbons. The experimental results will be discussed with thermodynamic calculations and numerical simulation of the heat and mass transfer in the DC plasma torch and the chemical reaction chamber. The simulations were carried out to clarify the regions of gas flow and temperatures for producing synthesis gas and carbon nanomaterial. The results enable one to predict the produced gas composition and carbon nanomaterial properties. The physicochemical properties of carbon nanomaterial and synthesis gas show high efficiency in converting CTP into high-value-added products.
Prado, E. S.P.
,
Miranda, F. S.
,
de Araujo, L. G.
,
Fernandes, G. L.
,
Pereira, A. L.J.
,
Gomes, M. C.
,
da Silva Sobrinho, A. S.
,
Baldan, M. R.
,
Petraconi, G.
Ozone Science and Engineering
, vol. 45
(3)
, pp. 276-290
Show abstract
Hide abstract © 2022 Society.This is an experimental study on the decolorization efficiency and the degradation of organic compounds from textile wastewater by the ozonation process in a batch system. The effects of different sample volumes of textile wastewater over time were investigated. The experiments were performed in a 1 L glass reactor with a magnetic stirrer and a bubble diffuser at the bottom to feed the ozone. The applied cumulative ozone dosage varied at 120 gO3 L−1, 60 gO3 L−1, and 30 gO3 L−1, and the total interaction time for each test was 1 h. To investigate the physicochemical properties of the textile wastewater (solid and liquid phases) before and after the treatment, multiple analytical characterization methods were used: Thermal Gravimetric Analysis, Scanning Electron Microscopy coupled with Energy-Dispersive X-ray Spectroscopy, X-ray diffraction, Fourier Transform Infrared spectroscopy, and Spectrophotometer. The most perceptive change was observed in the color of the liquid medium, which turned from black to transparent, and a visual color number indicator known as DurchsichtFarbZahl (DFZ) was used for the evaluation of this process. Absorbance values decreased about 3.5 times after 5 min of treatment with a 0.15 L sample volume, and these values differed for tests with larger sample volumes. FTIR spectroscopy demonstrated that the bands’ intensities associated with the C − H, C − N, and C − O decrease during treatment. On the other hand, it was possible to conclude that combining treatment methods to improve the degradation of persistent compounds after the ozonation process is necessary. Finally, the ozonation of the textile wastewater proved to be effective at removing color due to its high reaction capacity.
Prado, E. S.P.
,
Miranda, F. S.
,
Marquesi, A. R.
,
Essiptchouk, A.
,
Labat Amaral, G. A.
,
da Silva Sobrinho, A. S.
,
Petraconi, G.
,
Baldan, M. R.
Environmental Technology United Kingdom
, vol. 44
(10)
, pp. 1379-1391
Show abstract
Hide abstract © 2021 Informa UK Limited, trading as Taylor & Francis Group.The processing of coal tar pitch (CTP) to produce clean fuel gas and carbon black (CB) is studied in a plasma reactor equipped with a direct-current plasma torch. The composition of the gas produced and energy costs were estimated theoretically for the CTP pyrolysis and gasification processes by two oxidants, namely oxygen and water vapor. We have found that the main gaseous compounds obtained in the pyrolysis and gasification processes are hydrogen (H2), carbon monoxide (CO), and very often carbon dioxide (CO2). For the pyrolysis case, the mean value of the synthesis gas concentration reaches a major value of 98 vol.% (H2–81 vol.%, CO–17. vol.%). However, only 23% of the initial CTP is transformed into gas phase at 1100 K and its content increases up to 37.4% at a temperature of 3000 K. For oxygen gasification, the syngas quantity is little less compared to the pyrolysis case and attains 96.6 vol.% (H2–26.5 vol.%, CO–70.1 vol.%) for T > 1100 K. An intermediate syngas content for the water steam gasification is 97.8 vol.% (with H2–55.8 vol.% and CO–42.0 vol.%). The CB produced was composed of well-defined spherical particles of 30-nm size. Furthermore, it is composed of carbon (98.2%), and followed by oxygen (1.8%) with a surface area of 97 m2 g−1. The thermal plasma system shows high efficiency in conversion of CTP into high-value-added products.
Batista, Aline Fontana
,
Rodrigues-Siqueli, Aline Castilho
,
de Oliveira, Ana Paula Silva
,
Petraconi, Gilberto
,
Baldan, Maurício Ribeiro
Synthetic Metals
, vol. 289
Show abstract
Hide abstract © 2022 Elsevier B.V.Polyaniline (PAni) widely studied conductive polymer due to its incredible versatility, electrical properties, and low cost. PAni usually is produced by chemical or electrochemical synthesis. However, these processes either generate a large amount of waste or are expensive and produce a small amount. The catalytic system incorporated into the PAni synthesis can be a strategic way to develop clean and low-cost processes. Therefore, we propose a synthesis of PAni catalyzed by carbon fiber (CF) reported for the first time. The procedure is to immerse the CF in an aqueous solution of aniline and H2SO4, at room temperature, in an open flask. Tests were carried out to investigate the CF as a catalyst and the molecular oxygen as an oxidant in the polymerization reaction. The samples were characterized by scanning electron microscopy, Raman spectroscopy, infrared spectroscopy, and X-ray photoelectron spectroscopy. According to the analyses, the reaction catalysts are heteroatoms on the fiber surface. Molecular oxygen present in atmospheric air is the oxidant of the reaction. The method is environmentally friendly, simple, and economical route to produce a conductive form of PAni on carbon fiber. The composite produced was evaluated as a possible electrode for a supercapacitor, and presented interesting results for application in energy storage devices.
Ribas, Renata Guimarães
,
de Araújo, Juliani Caroline Ribeiro
,
dos Santos, Hanna Flávia Santana
,
Bezzon, Vinícius Danilo Nonato
,
Campos, Tiago Moreira Bastos
,
de Vasconcellos, Luana Marotta Reis
,
Thim, Gilmar Patrocínio
Journal of Biomedical Materials Research Part B Applied Biomaterials
, vol. 113
(11)
Show abstract
Hide abstract © 2025 The Author(s). Journal of Biomedical Materials Research Part B: Applied Biomaterials published by Wiley Periodicals LLC.As life expectancy rises, the demand for effective bone regeneration materials becomes imperative, particularly in addressing age-related conditions such as osteoporosis, arthritis, and dental surgeries. This study focuses on the urgent development of materials aimed at filling the implant-bone interface and enhancing bone regeneration. Wollastonite (CaSiO3), a calcium silicate ceramic, stands out for its superior biocompatibility and hydroxyapatite-forming capability compared to phosphate-based cements. The primary objective of this research is to assess the influence of different wollastonite phases and buffered solutions on the production of calcium silicate cements. Four types of cement were evaluated, varying the studied phase (α and β-wollastonite) and the activating solution ((NH4)2HPO4 and K2HPO4). Characterization techniques such as X-ray powder diffraction (XRD), Fourier-transform infrared spectroscopy (FT-IR), Raman spectroscopy, and scanning electron microscopy (SEM) were employed to elucidate the impact of each phase and ion on material properties. Compressive strength analysis and biological tests were also conducted. The physicochemical analysis revealed that the α-wollastonite phase exhibits more non-bridge oxygen (NBO) bonds and silanol groups than β-wollastonite, suggesting superior bioactivity. XRD, FT-IR, and Raman results demonstrated that cements prepared with ammonium buffer solutions formed hydroxyapatite, enhancing compatibility with bone tissue. Compressive strength tests showed overall equivalent strengths (approximately 6 MPa), except for the sample prepared with β-wollastonite and potassium phosphate, which exhibited lower resistance to compression. Alkaline phosphatase data indicated that cements formed with α-wollastonite phase and (NH4)2HPO4 presented superior potential for bone regeneration.
da Silva, Ana Carolina
,
Gouveia Silva, Juliana de Freitas
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patrocínio
,
Jodha, Kartikeya Singh
,
Marocho, Susana Maria Salazar
,
Melo Marinho, Renata Marques de
,
Griggs, Jason Alan
Dental Materials
, vol. 41
(11)
, pp. 1376-1387
Show abstract
Hide abstract © 2025 Elsevier Inc.Objective: To evaluate the fatigue life of 5Y-PSZ crowns coated with antimicrobial glasses and the wear on the antagonist, comparing it to a commercial glaze. Methods: Forty-five crowns of 5Y-PSZ zirconia were divided into: commercial glaze (G); boron-doped soda-lime glass (BSL), and boron-doped soda-lime glass with silver (BSLAg). Step-stress accelerated life testing was conducted at 2 Hz with a stress ratio of 0.1 on a custom servo-hydraulic load frame. The characteristic lifetime and Weibull modulus were estimated using the ALTAPRO software. Energy-Dispersive Spectroscopy (EDS), surface roughness (SR, Sa, and Sz) for the coated crowns and the pistons, fractography, and piston wear analysis were conducted. Crown's SR and piston wear were analyzed by two-way ANOVA, and Tukey's method (α=0.05). Piston's SR was examined by Linear Mixed Model (LMM) (α=0.05). Results: EDS identified zirconium in the composition of the radiopaque structures on both experimental glass coating surfaces. Crowns coated by BSL showed the lowest Sz values after all the different fatigue profiles. After the fatigue test, the SR (Sa and Sz) of the piston for all groups was similarly higher than before. No significant difference could be detected between the groups after the fatigue lifetime analysis. Fractures originated at the glass surface for all groups. The pistons in contact with the G group crowns presented greater volume wear for the mild fatigue profile. Significance: 5Y-PSZ zirconia crowns coated by BSL and BSLAg maintained the fatigue performance and significantly reduced wear on the piston/antagonist compared to the commercial glaze group. These coatings show potential for clinical applications in ceramic restorations, particularly in environments prone to biofilm accumulation.
Marcolino, Giovana de Assis
,
Campos, Tiago M.B.
,
Sousa, Edisa O.
,
Carvalho, Laura F.
,
Alves, Larissa M.M.
,
Thim, Gilmar P.
,
Ramos, Caroline M.A.
,
Coelho, Paulo G.
,
Witek, Lukasz
,
Piza, Mariana M.T.
,
Bonfante, Estevam A.
,
Benalcázar-Jalkh, Ernesto B.
Ceramics International
, vol. 51
(24)
, pp. 41901-41912
Show abstract
Hide abstract © 2025 Elsevier Ltd and Techna Group S.r.l.This study investigated the effects of hydrothermal aging on the microstructural, optical, and mechanical properties of commercial and experimental 4Y-PSZ zirconia (4 mol% yttria-stabilized tetragonal zirconia polycrystal). Samples of commercial and experimental 4Y-PSZ were produced by milling CAD/CAM blocks and uniaxial pressing, respectively. Each group was characterized in three conditions: control, aged 20-h, and aged 50-h in a hydrothermal reactor. Density, microstructure, crystalline phase composition, optical, and mechanical properties were evaluated using Archimedes' principle, scanning-electron-microscopy (SEM), X-ray diffraction (XRD) with Rietveld refinement, reflectance tests, and biaxial-flexural-strength (BFS) tests, respectively. Data were analyzed using Weibull statistics and two-way ANOVA with Tukey's tests. Both groups achieved densification above 99%. Commercial zirconia displayed a homogeneous microstructure with smaller grains compared to experimental 4Y-PSZ. XRD patterns and Rietveld refinement revealed significant differences in phase composition between the groups in function of aging times. Initially, both groups presented high fractions of tetragonal and cubic phase, with no detectable monoclinic content. After 20 h of aging, a substantial increase in the monoclinic phase was detected in the experimental (39%) and commercial groups (29%). After 50 h, both groups reached approximately 40 % of monoclinic content, indicating transformation saturation. Aging affected optical properties in the experimental group but not in the commercial one. While the commercial group presented higher strength compared to the experimental group, a high survival probability was observed in both groups for missions up to 800 MPa. Extended hydrothermal aging led to strength reduction in the commercial group, while the experimental group remained stable. Significant differences in Weibull modulus were observed only in the commercial group between immediate and 50-h aged conditions. The study confirms the susceptibility of 4Y-PSZ zirconias to phase transformation but supports their suitability for long-span fixed dental prostheses, given their strength and reliability.
Kito, Letícia Terumi
,
Silva, Angélica Galvão Santos
,
Ramos, Caroline Machado Andrade
,
da Silva, Diego Morais
,
Simonetti, Evelyn Alves Nunes
,
Tada, Dayane Batista
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patrocínio
Journal of Biomedical Materials Research Part B Applied Biomaterials
, vol. 113
(9)
Show abstract
Hide abstract © 2025 The Author(s). Journal of Biomedical Materials Research Part B: Applied Biomaterials published by Wiley Periodicals LLC.Skin injuries occur when cellular integrity is compromised due to mechanical, physical, or metabolic factors. This study reported on a carboxymethylcellulose (CMC)-based film incorporating TiNT, aiming at its application as a wound dressing. As a minimally invasive approach, titanate nanotubes (TiNT) have been studied due to their photocatalytic properties, biocompatibility, large pore volume, and high surface area. Functionalization with aminosilane groups, using the biological responses of nitrogen, has been explored to enhance cellular interaction. Upon exposure to UV radiation, the dressing releases nanotubes, protecting the lesion from external pathogens and promoting healing. TiNTs were synthesized via a hydrothermal method and 0.2% (v/v) functionalized using 3-aminopropyltrimethoxysilane (APTMS). The films were prepared with 1 (wt%) TiNT or TiNT_NH2 in a 2 (wt%) CMC solution and dried at 60°C for 24 h. Results showed enhanced thermal stability and the potential for controlled nanoparticle release under UV light, with no cytotoxic effects observed. The films demonstrated excellent biocompatibility, making them promising candidates for medical applications.
Rodrigues, Karla Faquine
,
de Oliveira, Thais Cardoso
,
do Amaral Montanheiro, Thaís Larissa
,
Kito, Letícia Terumi
,
Schatkoski, Vanessa Modelski
,
dos Santos, Alan Silva
,
Pereira, Raissa Monteiro
,
Boccaccini, Aldo Roberto
,
Thim, Gilmar Patrocínio
,
Unalan, Irem
International Wound Journal
, vol. 22
(7)
Show abstract
Hide abstract © 2025 The Author(s). International Wound Journal published by Medicalhelplines.com Inc and John Wiley & Sons Ltd.Chronic wounds may develop when there is a delay or disturbance in one of the stages of the healing process, presenting challenging financial, clinical, and quality-of-life costs. Therefore, continuous efforts have been made to develop dressings that optimise wound healing. In recent years, nanotechnology has revolutionised wound care, enabling the development of innovative materials with high efficiency that positively impact the healing process. Nanoparticles have been extensively used in wound dressings because of their specific properties, such as a high surface area-to-volume ratio, increased surface reactivity, and improved biocompatibility, representing a unique tissue repair tool. This review article addresses advances in the use of organic nanoparticles in the field of skin regeneration, considering papers published in the last 5 years, and highlighting the effects of this class of materials on the wound healing process. The analysis of the literature shows that the materials being considered are carbon-based and organic materials, including polymeric, cellulosic, lipid, and liposome nanoparticles, which are covered in this review (inorganic nanoparticles are not considered). Furthermore, important aspects to prevent the development of chronic wounds are presented, as well as general characteristics of wounds, the healing process, and their particularities.
Marun, Manoela M.
,
Campos, Tiago M.B.
,
Alves, Larissa M.M.
,
Sousa, Edisa O.
,
Galli, Mateus Z.
,
Benalcazar-Jalkh, Ernesto B.
,
Carvalho, Laura F.
,
Monteiro-Sousa, Raphaelle S.
,
Bergamo, Edmara T.P.
,
Tebcherani, Sérgio M.
,
Gierthmuehlen, Petra
,
Yamaguchi, Satoshi
,
Thim, Gilmar Patrocinio
,
Coelho, Paulo G.
,
Bonfante, Estevam A.
Next Materials
, vol. 8
Show abstract
Hide abstract © 2025 The AuthorsThe aim of this study was to synthesize an experimental bilayer zirconia composed of second-generation 3Y-TZP and ultra-translucent 4Y-PSZ, as well as to characterize its microstructure, optical, and mechanical properties, and compare it with its monolithic counterparts before and after hydrothermal aging. Disc-shaped specimens (ISO 6872:2015) were obtained by uniaxial pressing of commercial powders (Zpex and Zpex4; Tosoh Corporation). Then, the discs were sintered at 1550°C for 2 h and divided into 3 groups: bilayer 3Y/4Y, monolithic 3Y and 4Y. Half of the samples of each group were subjected to hydrothermal reactor aging (20 h, 2.2 bar and 134°C). Specimens were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD) and Raman spectroscopy. Optical properties were determined by contrast ratio (CR) and translucency parameter (TP). Mechanical properties were assessed by biaxial flexural strength. XRD evidenced 66 %, 32 %, 66 %, and 40 % of monoclinic phase for aged 3Y-bilayer, 4Y-bilayer, 3Y-control and 4Y-control, respectively. Raman spectra presented monoclinic content on the aged surface of 87 %, 45 %, 87 %, and 47 % for 3Y-bilayer, 4Y-bilayer, 3Y-control, and 4Y-control, respectively. SEM exhibited dense and homogeneous microstructure with smaller grains in bilayer groups, unaffected by aging. Hydrothermal aging did not influence TP and CR, regardless of the system. 3Y demonstrated lower TP and higher CR compared to 4Y and bilayer groups. Aging increased the characteristic strength of all groups. Fractographic marks indicated the origin of fracture and direction of crack propagation from tensile side defects to the compression surface. Hydrothermal aging triggered alterations in the crystalline content, microstructure, and mechanical properties of the experimental bilayer zirconia system as well as of their monolithic controls.
Galli, M. Z.
,
Campos, T. M.B.
,
Benalcazar-Jalkh, E. B.
,
Alves, L. M.M.
,
Marun, M. M.
,
Sousa, E. O.
,
Yamaguchi, S.
,
Thim, G. P.
,
Gierthmuehlen, P. C.
,
Monteiro-Sousa, R. S.
,
Witek, L.
,
Coelho, P. G.
,
Carvalho, L. F.
,
Bonfante, E. A.
Materials Today Communications
, vol. 46
Show abstract
Hide abstract © 2025 Elsevier LtdThe aim of this study was to develop an experimental bilayer zirconia system composed of first-generation 3Y-TZP and super-translucent 4Y-PSZ, and to characterize its microstructural, optical, and mechanical properties before and after hydrothermal aging, comparing them with its monolithic controls. Disc specimens were produced through uniaxial pressing of commercial 3Y-SBE and ZPEX 4 powders (Tosoh Corporation) and sintered at 1550ºC for 2 hours. Hydrothermal aging was performed in a hydrothermal reactor for 20 hours at 134ºC and 2.2 bar. Microstructural characterization by scanning electron microscopy revealed smaller grains in the bilayer group compared to the control groups. X-ray diffraction indicated a lower susceptibility to hydrothermal degradation for the bilayer group, while Raman spectroscopy showed that degradation occurred only in the outermost layer. Optical characterization demonstrated that the bilayer system successfully combined the higher translucency of 4Y with the superior opacity of 3Y, resulting in an effective aesthetic balance between the layers. Mechanical evaluation indicated that the bilayer system remained stable before and after hydrothermal aging, with strength values exceeding 800 MPa. Fractographic analysis revealed that cracks originated on the tensile side and propagated towards the compressive side. It is concluded that the 3Y/4Y bilayer zirconia system presents a promising balance between aesthetics and strength, making it a viable solution for various dental applications.
Horta, Isabela
,
Neto, Nilton Francelosi Azevedo
,
Kito, Letícia Terumi
,
Miranda, Felipe
,
Thim, Gilmar
,
Pereira, André Luis de Jesus
,
Pessoa, Rodrigo
Sustainability Switzerland
, vol. 17
(10)
Show abstract
Hide abstract © 2025 by the authors.Methylene blue (MB), a widely used industrial dye, is a persistent pollutant with documented toxicity to aquatic organisms and potential health risks to humans, even at ultra-trace levels. Conventional monitoring techniques such as UV–Vis spectroscopy and fluorescence emission suffer from limited sensitivity, typically failing to detect MB below ~10−7 M. In this study, we introduce a surface-enhanced Raman spectroscopy (SERS) platform based on silver nanowire (AgNW) substrates that enables MB detection over an unprecedented dynamic range—from 1.5 × 10−4 M down to 1.5 × 10−16 M. Raman mapping confirmed the presence of individual signal hot spots at the lowest concentration, consistent with the theoretical number of analyte molecules in the probed area, thereby demonstrating near-single-molecule detection capability. The calculated enhancement factors reached up to 1.90 × 1012, among the highest reported for SERS-based detection platforms. A semi-quantitative calibration curve was established spanning twelve orders of magnitude, and this platform was successfully applied to monitor MB degradation during two advanced oxidation processes (AOPs): TiO2 nanotube-mediated photocatalysis under UV irradiation and atmospheric-pressure dielectric barrier discharge (DBD) plasma treatment. While UV–Vis and fluorescence techniques rapidly lost sensitivity during the degradation process, the SERS platform continued to detect the characteristic MB Raman peak at ~1626 cm−1 throughout the entire treatment duration. These persistent SERS signals revealed the presence of residual MB or partially degraded aromatic intermediates that remained undetectable by conventional optical methods. The results underscore the ability of AgNW-based SERS to provide ultra-sensitive, molecular-level insights into pollutant transformation pathways, enabling time-resolved tracking of degradation kinetics and validating treatment efficiency. This work highlights the importance of integrating SERS with AOPs as a powerful complementary strategy for advanced environmental monitoring and water purification technologies. By delivering an ultra-sensitive, low-cost sensor (<USD 0.16 per test) and promoting reagent-free treatment methods, this study directly advances SDG 6 (Clean Water and Sanitation) and SDG 12 (Responsible Consumption and Production).
Bastos Campos, Tiago Moreira
,
Carolina da Silva, Ana
,
Spirandeli, Bruno Roberto
,
Pedroso Bergamo, Edmara Tatiely
,
Martins Alves, Larissa Marcia
,
Benalcázar Jalkh, Ernesto Byron
,
Thim, Gilmar Patrocínio
,
Santos, Claudinei
,
Coelho, Paulo G.
,
Bonfante, Estevam Augusto
Journal of the Mechanical Behavior of Biomedical Materials
, vol. 164
Show abstract
Hide abstract © 2025This study evaluated the development and characterization of alumina-toughened zirconia (ATZ) composites containing 10 wt% Al2O3 whiskers subjected to the glass infiltration. To obtain ATZ 90/10 composites, the commercial 3Y-TZP powder was mixed with synthesized alumina whiskers and subsequently compacted. Discs (n = 210) were pre-sintered at 1000 °C for 1 h. The infiltration of glass (68SiO2-11.7Al2O3-3CaO-7.3Na2O-10K2O) was developed by mixing glass and propylene glycol, which was then applied onto ATZ pre-sintered specimens. For infiltration, the graded discs were divided into two different sintering protocols: protocol 1 (1550 °C for 2 h) and protocol 2 (1350 °C for 1 h followed by 1550 °C for 2 h). As a control group, non-infiltrated specimens were sintered using protocol 1. The specimens were characterized by Scanning Electron Microscopy (SEM), X-ray diffraction (XRD), and Raman spectroscopy. Hardness, fracture toughness, and biaxial flexural strength tests followed by fractographic analysis were performed. Statistical analyses were conducted using Weibull distribution to calculate the material's modulus (m) and characteristic strength (95% CI), as well as ANOVA tests. High-aspect ratio alumina whiskers (10 μm × 200 nm) were synthesized. While the control group's XRD patterns evidenced only characteristic tetragonal zirconia and α−alumina peaks, the glass-infiltrated groups did not present characteristic peaks of crystalline materials. ATZ with alumina whiskers showed higher fracture toughness and characteristic strength compared to conventional ATZ. Furthermore, glass-infiltration improved the characteristic strength of conventional ATZ with no significant differences observed in the Weibull modulus. For W-G-2, C, and W groups the fractures originated at the zirconia surface, while for C-G-1-, C-G-2, and W-G-1 the origins were inside the ceramic microstructure. In conclusion, the development of ATZ with alumina whiskers increased the biaxial flexural strength and fracture toughness compared to conventional ATZ. The glass gradation significantly improved the characteristic strength of conventional ATZ regardless of the sintering protocol used, whereas it only improved the characteristic strength of whisker-reinforced ATZ when a single sintering was performed. Additionally, the sintering protocol influenced the thickness and amount of glass gradation in the composites.
Benalcázar-Jalkh, Ernesto B.
,
Campos, Tiago M.B.
,
dos Santos, Claudinei
,
Alves, Larissa M.M.
,
Carvalho, Laura F.
,
Bergamo, Edmara T.P.
,
Tebcherani, Sergio M.
,
Witek, Lukasz
,
Coelho, Paulo G.
,
Thim, Gilmar P.
,
Yamaguchi, Satoshi
,
Sousa, Edisa O.
,
Marcolino, Giovana A.
,
Bonfante, Estevam A.
Dental Materials
, vol. 41
(4)
, pp. 402-413
Show abstract
Hide abstract © 2025 Elsevier Inc.Objective: To synthesize bilayer zirconia systems based on commercial or recycled 3Y-TZP obtained from non-milled remnants and to compare their optical and mechanical properties before and after aging. Methods: Bilayer zirconia samples were fabricated using either recycled 3Y-TZP (3Y-R/4Y and 3Y-R/5Y) or commercial powders (3Y/4Y and 3Y/5Y). Microstructure and phase composition were analyzed using ScanningElectronMicroscopy (SEM) and X-Ray Diffraction (XRD). Optical and mechanical properties were assessed via reflectance and biaxial flexural strength tests (BFS), followed by fractographic analysis. Optical properties and BFS data were analyzed using two-way ANOVA and Tukey test, and Weibull statistics, respectively. Results: Recycled powder exhibited particle sizes < 2.07μm. SEM micrographs depicted dense surfaces with largest grains in the 5Y, followed by recycled-3Y, 4Y, and commercial-3Y. XRD analysis revealed tetragonal peaks in commercial and recycled 3Y-TZPs, and tetragonal and cubic phases in the 4Y and 5Y surfaces. Aging induced significant phase transformation in 4Y (∼40 %), commercial- (58 %) and recycled-3Y (53 %), with no effect in 5Y surfaces. Commercial bilayers exhibited higher translucency and strength (∼1130 MPa) compared to recycled bilayers (∼935 MPa), with no significant differences within commercial, nor within recycled groups. Aging decreased contrast ratio for recycled groups and increased the strength of all groups. While all groups presented high reliability up to 500MPa, commercial bilayers outperformed recycled systems at 800-MPa. Significance: The synthesis of bilayered systems using recycled-3Y was successful, resulting in high reliability in missions up to 500MPa. Bilayers based on commercial powder demonstrated superior translucency, strength, and reliability at 800MPa compared to their recycled counterparts.
Sousa, Edisa O.
,
Alves, Larissa M.M.
,
Campos, Tiago M.B.
,
Bergamo, Edmara T.P.
,
Benalcazar-Jalkh, Ernesto B.
,
Marun, Manoela M.
,
Galli, Mateus Z.
,
Carvalho, Laura F.
,
dos Santos, Claudinei
,
Tebcherani, Sergio M.
,
Thim, Gilmar Patrocínio
,
Zhang, Yu
,
Yamaguchi, Satoshi
,
Witek, Lukasz
,
Coelho, Paulo G.
,
Bonfante, Estevam A.
Dental Materials
, vol. 41
(4)
, pp. 391-401
Show abstract
Hide abstract © 2025 Elsevier Inc.Objectives: To characterize two experimental zirconia bilayer materials compared to their monolithic controls, before and after hydrothermal aging. Methods: Commercial zirconia powders were utilized to fabricate two bilayer materials: 3Y-TZP+ 5Y-PSZ (3Y+5Y/BI) and 4Y-PSZ+ 5Y-PSZ (4Y+5Y/BI), alongside control groups 3Y-TZP (3Y/C), 4Y-PSZ (4Y/C), and 5Y-PSZ (5Y/C). Compacted specimens were sintered (1550 °C- 2 h, 3 °C/min), and half of them underwent hydrothermal aging (134 °C-20h, 2.2 bar). Characterizations were performed through scanning-electron microscopy (SEM), X-ray diffraction (XRD), Raman spectroscopy, reflectance tests and biaxial flexural strength test (ISO:6872). Weibull statistics were applied to determine the characteristic strength and Weibull modulus. Grain size and optical properties were analyzed using two-way ANOVA followed by the Tukey test. Results: Degradation regions and monoclinic phase were observed at aged 3Y-TZP and 4Y-PSZ surfaces. Significant differences were observed in the evaluation of optical properties between the bilayer and control groups. The bilayer materials presented intermediate characteristic strength values compared to their controls and aging significantly increased the strength of some groups. Significance: Experimental bilayer materials presented lower mechanical properties than monolithic controls, 3Y/C and 4Y/C. Hydrothermal aging increased the characteristic strength of bilayered and monolithic controls, except for 5Y-PSZ. Both experimental bilayer systems, as well as monolithic controls, met the ISO 6872:2015 requirements for single-unit crowns (100 MPa), 3-unit fixed dental prostheses (FDPs) up to premolars (300 MPa), and 3-unit FDPs involving molars (500 MPa). However, for FDPs with four or more units, only monolithic 3Y-TZP and 4Y-PSZ, and bilayered 3Y+5Y met the required minimum flexural strength (≥800 MPa).
Schatkoski, Vanessa Modelski
,
do Amaral Montanheiro, Thaís Larissa
,
de Paula Silva Noronha, Adrielle
,
Tada, Dayane Batista
,
Thim, Gilmar Patrocínio
Biomedical Materials and Devices
, vol. 3
(1)
, pp. 593-609
Show abstract
Hide abstract © The Author(s), under exclusive licence to Springer Science+Business Media, LLC, part of Springer Nature 2024.Current approaches for developing bone substitutes prioritize materials with adequate mechanical properties, tailored structures, and resorbing ability under physiological conditions. In this way, new self-setting wollastonite-based apatite cements were prepared by mixing wollastonite powders with a liquid phase containing phosphoric acid and ammonium phosphate in different concentrations. The mixture formed a workable paste that can be molded in different shapes. The cement was analyzed through X-ray diffraction, Fourier Transform Infrared spectroscopy, Raman spectroscopy, and scanning electron microscopy. The analysis showed that the main product of the hydration process is a mixture of crystalline wollastonite and hydroxyapatite. In addition, Raman spectroscopy confirmed the presence of an amorphous phase composed of silica and amorphous calcium phosphate for all samples. The setting times of the cement pastes were measured using a Gilmore needle indentation technique, and the compressive strength was determined using a Universal Testing Machine. The initial setting time was reduced from 142 ± 5 to 10 ± 1 min by increasing 30% of the concentration of phosphate ions in the solution. Furthermore, the higher content of phosphate ions enhanced the compressive strength by 310% compared with cements containing lower concentrations, reaching a resistance of 14 ± 2 MPa. The in vitro biocompatibility was confirmed by MTT assay, wherein no cytotoxicity of the cements was observed against murine embryonic fibroblast cells. Our results provided valuable information for designing wollastonite-based cements with optimal handling, mechanical, and biological properties using a liquid medium with adequate conditions to match the desired final product.
Bezerra Melo, Márcia Cristina
,
Spirandeli, Bruno Roberto
,
Barbosa, Lucas
,
Ribeiro dos Santos, Verônica
,
Bastos de Campos, Tiago Moreira
,
Thim, Gilmar Patrocínio
,
de Sousa Trichês, Eliandra
Journal of the Mechanical Behavior of Biomedical Materials
, vol. 163
Show abstract
Hide abstract © 2024 Elsevier Ltd3D printing in scaffold production offers a promising approach, enabling precise architectural design that closely mimics the porosity and interconnectivity of natural bone. β-Tricalcium phosphate (β-Ca₃(PO₄)₂, β-TCP), with a chemical composition similar to the inorganic component of bone, is a widely used material for scaffold fabrication. Recent advances have made it possible to functionalize ceramic scaffolds to improve bone regeneration and repair while enabling the in situ release of therapeutic agents to treat bone infections. In this study, 3D-printed β-TCP scaffolds were coated with bioactive glasses, 45S5 (45SiO₂ – 24.5Na₂O – 24.5CaO – 6P₂O₅, wt.%) and 58S (58SiO₂ – 33CaO – 9P₂O₅, wt.%), using sol-gel solutions through a vacuum impregnation technique. The β-TCP ink exhibited pseudoplastic behavior, which facilitated its 3D printing. The resulting scaffolds demonstrated high fidelity to the designed model, featuring well-aligned filaments and minimal collapse of the lower layers after sintering. Elemental mapping revealed that 45S5 glass formed a surface coating around the scaffold struts, whereas 58S glass penetrated the internal structure, this occurred due to their differing viscosities at high temperatures. Compared to uncoated β-TCP scaffolds, the coatings significantly improved mechanical strength, with increases of 63% and 126% for scaffolds coated with 45S5 and 58S, respectively. Bioactivity was confirmed through an apatite mineralization assay in simulated body fluid, which demonstrated hydroxyapatite precipitation on both coated scaffolds, albeit with distinct morphologies. Since this study focused on acellular scaffolds, further research is necessary to fully explore the potential of these bioactive scaffolds with optimized mechanical properties in biological systems.
Schatkoski, Vanessa Modelski
,
do Amaral Montanheiro, Thaís Larissa
,
de Paula Silva Noronha, Adrielle
,
Tada, Dayane Batista
,
Thim, Gilmar Patrocínio
Biomedical Materials and Devices
, vol. 3
(1)
, pp. 688
Show abstract
Hide abstract © The Author(s), under exclusive licence to Springer Science+Business Media, LLC, part of Springer Nature 2024.In the published article, the identification of the samples in the bar chart in Fig. 12 is incorrectly given as CM5, CM6, and CM7: (Figure presented.) Viability of MEF cells cultured in contact with CM1, CM2, and CM3 for 24 h. Solid bars represent the viability of cells cultured directly on the specimens (Group 2), while striped bars show the viability of cells cultured around the specimens (Group 1) next to the samples. One-way ANOVA test significance levels **p < 0.01 and ***p < 0.0005 The correct identification on bar chart should be CM1, CM2, and CM3, respectively as showed below in Fig. 12: (Figure presented.) Viability of MEF cells cultured in contact with CM1, CM2, and CM3 for 24 h. Solid bars represent the viability of cells cultured directly on the specimens (Group 2), while striped bars show the viability of cells cultured around the specimens (Group 1) next to the samples. One-way ANOVA test significance levels **p < 0.01 and ***p < 0.0005 The original article has been corrected.
da Silva, Ana Carolina
,
de Freitas Gouveia Silva, Juliana
,
da Silva Rodrigues, Camila
,
Santos, Evelyn Luzia de Sousa
,
Junqueira, Juliana Campos
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patrocínio
,
Jodha, Kartikeya Singh
,
Marocho, Susana Maria Salazar
,
Griggs, Jason Alan
,
de Melo Marinho, Renata Marques
Ceramics International
, vol. 51
(4)
, pp. 4580-4592
Show abstract
Hide abstract © 2024 Elsevier Ltd and Techna Group S.r.l.To evaluate the mechanical, antimicrobial, and optical properties of boron-doped soda-lime glass coatings on 3Y-TZP and 5Y-PSZ zirconia. Disc-shaped specimens of 3Y-TZP and 5Y-PSZ were divided into: as-sintered (3Y-C and 5Y-C), coated with commercial glaze (3Y-G and 5Y-G), with soda-lime glass (3Y-SL and 5Y-SL), and with silver-containing soda-lime glass (3Y-SLAg and 5Y-SLAg). Cytotoxicity (MTT assay), biaxial flexural strength (σB), X-ray diffraction (XRD), translucency (TP00), color difference (ΔE00), and roughness (Ra and Rz) were conducted. Biofilm formation was quantified by colony-forming units (CFU/mL) of C. albicans, S. sanguinis, and E. coli. Scanning electron microscopy (SEM) and fractography were conducted. Energy-dispersive X-ray diffraction (EDS) was performed on SL and SLAg samples. Weibull modulus (m) and characteristic strength (σ0) for biaxial flexural strength (95 % CI) were calculated. All data were analyzed by two-way ANOVA, and Dunn's method, while the CFU test was analyzed by one-way ANOVA (α = 0.05). The experimental glasses did not induce cytotoxic effects. The flexural strength of 3Y-TZP groups showed highest values: 3Y-C(847.45 MPa); 3Y-G(843.22 MPa); 3Y-SL(806.41 MPa); 3Y-SLAg(769.04 MPa); 5Y-G(589.77 MPa); 5Y-SLAg (576.20 MPa); 5Y-C(479.44 MPa); 5Y-SL(474.00 MPa). Diffractograms showed tetragonal and cubic phases for all groups. Higher translucency values were observed for 5Y-PSZ groups, while for ΔE00 were similar. The SL and SLAg groups exhibited the lowest roughness values (Ra) for both zirconia. The 5Y-SL group exhibited antimicrobial effects against all tested microorganisms, while the 5Y-SLAg group showed antimicrobial effects against E. coli. Fractures originated at the zirconia surface, while for the 5Y-G group at the glaze layer. SEM micrographs revealed flower-shaped crystals for 3Y-SL, 5Y-SL and 5Y-SLAg groups. EDS identified zirconia in the crystal's composition. The 5Y-SL group exhibited a significant antimicrobial effect. This cytocompatible glass (5Y-SL) provided a superior antibiofilm effect compared to 5Y-SLAg. Moreover, the mechanical and optical properties of both 5Y-PSZ and 3Y-TZP zirconia were maintained.
Pereira, Raíssa Monteiro
,
Belli, Renan
,
Lohbauer, Ulrich
,
Hurle, Katrin
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patrocínio
Journal of the Mechanical Behavior of Biomedical Materials
, vol. 160
Show abstract
Hide abstract © 2024 Elsevier LtdThis study examined the impact of interfacial interactions on bilayer yttria-stabilized zirconia (YSZ) used in dental restorations. In-house bilayer structures of 3YSZ and 5YSZ composition underwent hydrothermal degradation to compare the properties of control and low-temperature degradation (LTD) treated groups. Biaxial flexural strength via piston-on-three-balls, staircase fatigue strength over 106 cycles at 15 Hz, phase characterization and quantification through XRD and Rietveld refinement, and fractography were conducted. Weibull analysis was employed to determine the Weibull modulus and characteristic strength. Results demonstrated an enhancement in the mechanical performance of 3YSZ composition after LTD treatment, whereas the mechanical properties of 5YSZ remained largely unaffected post-degradation. Fractographic analysis revealed that failure originated at the surface tensile location across all specimen groups. These findings offer insights into the mechanical behavior of bilayer zirconia structures and reinforce the significance of hydrothermal treatment in enhancing their performance, particularly in the case of 3Y compositions.
Souza, Joyce R de
,
Kukulka, Elisa C
,
Kito, Letícia T
,
de Sá Alves, Mariana
,
dos Santos, Verônica R
,
Trichês, Eliandra S
,
Vasconcellos, Luana M R
,
Thim, Gilmar P
,
Campos, Tiago M B
,
Borges, Alexandre L S
Polymers for Advanced Technologies
, vol. 35
(11)
Show abstract
Hide abstract © 2024 John Wiley & Sons Ltd.The integration of bioglass with polymers in tissue engineering scaffolds holds promise for enhancing bone regeneration. This study explores the fabrication and characterization of composite scaffolds comprising polylactic acid (PLA)/polyethylene glycol (PEG) fibers incorporated with silicate-chlorinated bioglasses (45S5 and 58S). Electrospinning was utilized to produce the scaffolds, followed by physical–chemical and in vitro evaluations. Scanning electron microscopy (SEM) revealed uniform fiber formation, with bioglass incorporation observed in the composite groups. Bioglass incorporation led to a significant reduction in fiber diameter. Thermogravimetric analysis (TGA) estimated bioglass content, with 58S exhibiting the highest incorporation. Contact angle measurements indicated enhanced hydrophilicity in bioglass-containing groups. In vitro, bioactivity assessment in simulated body fluid (SBF) demonstrated apatite formation potential and the pH variance indicates a slightly alkaline to neutral condition. Cell culture studies revealed robust cellular adhesion and metabolic activity across all groups, with no cytotoxic effects observed. Overall, these findings suggest the potential of PLA/PEG bioglass composite scaffolds for bone tissue engineering applications.
de Moraes, Nicolas Perciani
,
Ribeiro, Pedro Malavota
,
da Silva, Bruno Henrique Baena
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patrocínio
,
de Vasconcelos Lanza, Marcos Roberto
,
Rodrigues, Liana Alvares
Journal of Sol Gel Science and Technology
, vol. 112
(2)
, pp. 568-581
Show abstract
Hide abstract © The Author(s), under exclusive licence to Springer Science+Business Media, LLC, part of Springer Nature 2024.This study investigated the suitability of multiple bismuth sulfide (Bi2S3) samples for the photoreduction of Cr(VI) under simulated sunlight, aiming to elucidate the effect of different sulfide sources (thiourea, thioacetamide, sodium sulfide, potassium sulfide, and ammonium sulfide) on the final structural and photocatalytic properties of this semiconductor. The sulfides were produced through simple precipitation methods, without the necessity of complex methodologies or equipment. Additionally, the effect of thermal treatment on the properties of the Bi2S3 samples was also evaluated. The choice of the sulfide precursor imparted distinct characteristics onto the synthesized Bi2S3, such as distinct morphologies, specific surface areas (SSA), and crystalline structures. Notably, the efficiency of Cr(VI) photoreduction was found to be intricately linked to the adsorption capacity of Bi2S3. In this context, the calcination process emerged as a significant impediment, as it substantially diminished both the SSA and adsorption capacity of the materials. Among the sulfide sources investigated, Bi2S3 synthesized using K2S exhibited superior photoreduction efficiency, attributed primarily to its remarkable adsorption capacity and rod-like morphology. The photoreduction mechanism was determined to be carried out by the direct reaction between Cr(VI) and photogenerated electrons. Regarding operational parameters, initial concentration, pH and temperature had major effects on the photoreduction efficiency; high initial concentrations led to the saturation of the active sites and lower reaction rate constants, whereas lower pHs and higher temperatures favored the photoreduction process. As for the recycle tests of the best photocatalyst, it was discovered a significant efficiency loss between cycles, which was linked to the occlusion of active sites through the formation of chrome-based species on the surface of the photocatalyst. Graphical Abstract: (Figure presented.)
Sousa, Edisa O.
,
Campos, Tiago M.B.
,
Bergamo, Edmara T.P.
,
Alves, Larissa M.M.
,
Benalcazar-Jalkh, Ernesto B.
,
Marun, Manoela M.
,
Galli, Mateus Z.
,
Carvalho, Laura F.
,
Thim, Gilmar Patrocínio
,
Tebcherani, Sérgio M.
,
Witek, Lukasz
,
Coelho, Paulo G.
,
Piza, Mariana M.T.
,
dos Santos, Claudinei
,
Yamaguchi, Satoshi
,
Bonfante, Estevam A.
Ceramics International
, vol. 50
(19)
, pp. 36418-36427
Show abstract
Hide abstract © 2024 Elsevier Ltd and Techna Group S.r.l.Two experimental ceramic systems, 3Y-TZP/5Y-PSZ (3Y/5Y) and 4Y-PSZ/5Y-PSZ (4Y/5Y), underwent analysis before (3Y/5Yi or 4Y/5Yi) and after hydrothermal aging (3Y/5Ya or 4Y/5Ya) to simulate low-temperature degradation (LTD). The samples were sintered and characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), and Raman spectroscopy, alongside nanoindentation tests to measure elastic modulus (Em) and hardness (H). Assessments were conducted on the external surfaces and at individual layers on cross-sectioned samples at predetermined regions of interest (ROIs). Degraded superficial regions were observed in the cross-sectional SEM images of the 3Y and 4Y zirconia layers after aging. XRD indicated a tetragonal→monoclinic phase transformation in the aged groups for both 3Y (66 % m-ZrO2) and 4Y (29 % m-ZrO2). Raman spectroscopy revealed monoclinic phase amounts of 86 % for 3Y and 62 % for 4Y in the degradation regions observed in the SEM micrographs. Monoclinic phase peaks were virtually no longer detected in either material beyond a depth of 15 μm. Hydrothermal aging significantly diminished the H and Em values for the 3Y and 4Y zirconia surfaces. For the analysis of different zirconia surfaces within the same subgroup, all pairwise comparisons showed statistically significant differences, except for the values of H of 3Y/5Yi and Em for 4Y/5Yi. Regarding the nanoindentation results of cross-sectioned samples, the aging protocol did not affect the H and Em values of the equivalent ROIs (layers), regardless of the bilayered system. However, significant differences in H values were observed among the ROIs (layers) within the same bilayered system. Despite surface changes, nanomechanical properties remained preserved below the surface and at the interfaces of bilayered materials after aging. Nanoscale H values varied among some layers and interfaces, whereas the Em values exhibited differences across certain surfaces.
Carvalho, Laura F.
,
Bergamo, Edmara T.P.
,
Campos, Tiago M.B.
,
Fermino, Elisa S.
,
Alves, Larissa M.M.
,
Benalcázar-Jalkh, Ernesto B.
,
Sousa, Edisa O.
,
Coelho, Paulo G.
,
Witek, Lukasz
,
Tebcherani, Sergio M.
,
Gierthmuehlen, Petra C.
,
Thim, Gilmar Patrocínio
,
Yamaguchi, Satoshi
,
Carvalho, Alexandre M.
,
Bonfante, Estevam A.
Dental Materials
, vol. 40
(9)
, pp. 1464-1476
Show abstract
Hide abstract © 2024 Elsevier Inc.Objectives: To assess the effects of different aging protocols on chemical, physical, and mechanical properties of an experimental ATZ composite compared to a zirconia. Methods: Disc-shaped specimens were obtained through uniaxial pressing of commercial powders (Tosoh), ATZ comprised of 80%ZrO2/20%Al2O3 (TZ-3YS20AB) and 3Y-TZP (3Y-SBE). The specimens of each material were divided into different groups according to the aging protocol: immediate, autoclave aging and hydrothermal reactor aging. The aging protocols were performed at 134 ºC for 20 h at 2.2 bar. Crystalline evaluations were performed using X-Ray Diffraction. The nanoindentation tests measured the elastic modulus (Em) and hardness (H). Biaxial flexural strength was performed, and Weibull statistics were used to determine the characteristic strength and Weibull modulus. The probability of survival was also determined. The Em and H data were analyzed by one-way ANOVA and Tukey test. Results: Diffractograms revealed the presence of monoclinic phase in both materials after aging. The hydrothermal reactor decreased the Em for ATZ compared to its immediate condition; and the H for both ATZ and 3Y-TZP regarding their immediate and autoclave aging conditions, respectively. The aging protocols significantly increased the characteristic strength for ATZ, while decreased for 3Y-TZP. No difference regarding Weibull modulus was observed, except for 3Y-TZP aged in reactor. For missions of up to 500 MPa, both materials presented a high probability of survival (>99 %) irrespective of aging condition. Significance: The synthesized ATZ composite exhibited greater physical and microstructural stability compared to 3Y-TZP, supporting potential application of the experimental material for long-span reconstructive applications.
Pereira, Raíssa Monteiro
,
Lohbauer, Ulrich
,
Schulbert, Christian
,
Göken, Mathias
,
Wurmshuber, Michael
,
Campos, Tiago Bastos Moreira
,
Thim, Gilmar Patrocínio
,
Mieller, Björn
,
Belli, Renan
Advanced Engineering Materials
, vol. 26
(18)
Show abstract
Hide abstract © 2024 The Authors. Advanced Engineering Materials published by Wiley-VCH GmbH.Modern dry pressing of ceramic powders using spray-dried granulates cannot avoid the occurrence of defects related to persisting inter- and intra-granulate interstitial voids. These constitute the parent defect size population limiting the application of polycrystalline ceramics in high-stress conditions. The mitigation of such defects could widen the range of application in technical and biomedical engineering, reduce the safety range for design, and extend the lifetime of components. Herein, the Weibull size-effect on strength in size-partitioned Yttria-stabilized zirconias (YSZ) feedstocks is used to explore the viability of changing the density distribution of granulate sizes as an effective strategy to obtain a denser particle packing that could reduce the size distribution of strength-limiting pressing defects. In a direct assessment of critical defect size using multiscale strength testing with a dataset of ≈1300 values, the success of such an approach in increasing the strength reliability for small volume components is demonstrated, along with its ultimate failure in altering the defect size distribution in sintered YSZ ceramics across several length scales. Finally, it is shown that granule morphology (spherical or dimpled) fails to affect the defect density and size distribution in YSZ ceramics.
dos Santos, Verônica Ribeiro
,
Campos, Tiago Moreira Bastos
,
Anselmi, Caroline
,
de Souza, Joyce Rodrigues
,
Lemes, Ana Paula
,
Thim, Gilmar Patrocínio
,
Bottino, Marco Cicero
,
Borges, Alexandre Luiz Souto
,
de Sousa Trichês, Eliandra
Journal of Biomedical Materials Research Part B Applied Biomaterials
, vol. 112
(8)
Show abstract
Hide abstract © 2024 Wiley Periodicals LLC.Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) nanofibers embedded with borate glasses of 45B5 composition doped with Co2+, Cu2+, and Zn2+(46.1 B─O3-26.9-X CaO-24.4 Na─O-2.6 P─Os, X CoO/CuO/ZnO mol % (X = 0–5)) were produced by electrospinning for wound healing applications. Prior to their addition, the glasses exhibited two broad halos typical of a vitreous borate network, which were mainly composed of ring-type metaborate structural units. The particle distribution in the PHBV nanofibers embedded with 45B5 borate bioactive glasses is present in isolated and agglomerated states, being partially coated by a polymeric layer—except for the cobalt-doped glass, which resulted in a successful encapsulation with 100% embedding efficiency. The incorporation of the glasses reduced the PHBV crystallinity degree and its decomposition temperature, as well as its mechanical properties, including Young's modulus, tensile strength, and elongation at break. The neat PHBV fibers and those containing the cobalt-doped glasses demonstrated great cytocompatibility with human keratinocytes (HaCat), as suggested by the high cell viability after 7 days of exposure. Further studies are needed to fully understand the wound healing potential of these fibers, but our results significantly contribute to the area.
Damasceno, Barbara S.
,
da Silva, Anderson F.V.
,
Eddy, Lucas
,
de Melo, Arthur N.
,
Beckham, Jacob L.
,
Choi, Chi Hun
,
Han, Yimo
,
Tour, James M.
,
de Araújo, Ana Cláudia V.
,
Thim, Gilmar P.
,
Sobrinho, Argemiro S.da Silva
,
Pereira, Andre L.de J.
,
Leite, Douglas M.G.
Surfaces and Interfaces
, vol. 50
Show abstract
Hide abstract © 2024Conductive inks are essential components in electronics as they enable the printing of electronic circuits and components on diverse surfaces. Furthermore, they can be easily tailored to enhance chemical bonding with specific targets in sensing devices. This technology plays a crucial role in the development of both rigid and wearable sensors. Conductive inks for printed electronics and sensor devices should possess several key characteristics, including high conductivity, flexibility, affordability, and compatibility with various substrates. However, conventional conductive inks based on metal nanoparticles tend to be expensive and lack flexibility. This study aims to produce a conductive ink comprised of carbon-black-derived flash graphene (CBFG) and poly(o-methoxy aniline) (POMA), which can be applied to electronic devices. The structures and morphology of both precursors were assessed, and the electrical conductivity of ink coatings containing CBFG, POMA, and a combination of both was investigated. The effect of each component's concentration on the ink's electrical conductivity (EC) was investigated using a 23 factorial design of experiment. In conclusion, the most conductive film presented an EC of approximately 0.768 S m−1 when the concentrations of graphene, POMA, and binder were 40.0, 2.0, and 4.0 mg L−1, respectively. While further research is needed to explore the flexibility and adhesion properties of the ink on different substrates, our solvent and organic-based conductive ink offer environmental benefits and boost sensor performance.
Montanheiro, Thaís Larissa do Amaral
,
Schatkoski, Vanessa Modelski
,
Camarena, Denisse Esther Mallaupoma
,
de Oliveira, Thais Cardoso
,
da Silva, Diego Morais
,
Vegian, Mariana Raquel da Cruz
,
Catalani, Luiz Henrique
,
Koga-Ito, Cristiane Yumi
,
Thim, Gilmar Patrocínio
C Journal of Carbon Research
, vol. 10
(2)
Show abstract
Hide abstract © 2024 by the authors.This study focuses on the cytotoxic evaluation of functionalized multi-walled carbon nanotubes (MWCNT) and microbial biofilm formation on poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) nanocomposites incorporating MWCNTs functionalized with gamma-aminobutyric acid (GABA) and carboxyl groups. The materials were characterized for cytotoxicity to fibroblasts and antimicrobial effects against Escherichia coli, Staphylococcus aureus and Candida albicans. The functionalization of MWCNTs was performed through oxidation (CNT-Ox) and GABA attachment (CNT-GB). The PHBV/CNT nanocomposites were produced via melt mixing. All MWCNT suspensions showed non-toxic behaviors after 24 h of incubation (viability higher than 70%); however, prolonged incubation and higher concentrations led to increased cytotoxicity. The antibacterial potential of PHBV/CNT nanocomposites against S. aureus showed a reduction in biofilm formation of 64% for PHBV/CNT-GB and 20% for PHBV/CNT-Ox, compared to neat PHBV. Against C. albicans, no reduction was observed. The results indicate promising applications for PHBV/CNT nanocomposites in managing bacterial infections, with GABA-functionalized CNTs showing enhanced performance.
de Moraes, Nicolas Perciani
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patrocínio
,
Lianqing, Yu
,
da Silva Rocha, Robson
,
Colombo, Renata
,
Rodrigues, Liana Alvares
,
de Vasconcelos Lanza, Marcos Roberto
Journal of Environmental Chemical Engineering
, vol. 12
(3)
Show abstract
Hide abstract © 2024 Elsevier LtdThe development of a novel TiO2/KNbO3/g-C3N4 photocatalyst for the degradation of sulfamerazine under artificial sunlight was investigated in this study, aiming to obtain a highly effective material through the formation of Z-scheme heterojunctions between the proposed semiconductors. The characterizations confirmed the formation of the intended heterojunctions in the ternary composite photocatalyst, as the presence of TiO2, KNbO3 and g-C3N4 was successfully verified. Furthermore, the coupling between the semiconductors in the form of the ternary photocatalyst led to structural, morphological, and optical modifications of the TiO2 base matrix, such as a higher specific surface area and larger visible light absorption. The optimized ternary material (TiO2-5% KNbO3-0.25% g-C3N4) exhibited the highest reaction degradation capacity for the sulfamerazine (SFMZ) in both solar (86.5% degradation) and visible light (60% degradation) tests, confirming a significant enhancement over the pure TiO2, which achieved 48% degradation under solar light and 10% degradation under visible light. This result was mainly attributed to the formation of Z-scheme heterojunctions between the semiconductors, which enhanced the charge-transport efficiency during photonic excitation. Lastly, the degradation pathway proposed using mass spectroscopy analysis indicated the formation of mainly less toxic intermediates, as estimated through quantitative structure-activity relationship (QSAR) predictions.
de Souza, Joyce R.
,
Cardoso, Lais M.
,
de Toledo, Priscila T.A.
,
Rahimnejad, Maedeh
,
Kito, Letícia T.
,
Thim, Gilmar P.
,
Campos, Tiago M.B.
,
Borges, Alexandre L.S.
,
Bottino, Marco C.
Journal of Biomedical Materials Research Part B Applied Biomaterials
, vol. 112
(5)
Show abstract
Hide abstract © 2024 The Authors. Journal of Biomedical Materials Research Part B: Applied Biomaterials published by Wiley Periodicals LLC.The field of tissue engineering has witnessed significant advancements in recent years, driven by the pursuit of innovative solutions to address the challenges of bone regeneration. In this study, we developed an electrospun composite scaffold for bone tissue engineering. The composite scaffold is made of a blend of poly(L-lactide-co-ε-caprolactone) (PLCL) and polyethylene glycol (PEG), with the incorporation of calcined and lyophilized silicate-chlorinated bioactive glass (BG) particles. Our investigation involved a comprehensive characterization of the scaffold's physical, chemical, and mechanical properties, alongside an evaluation of its biological efficacy employing alveolar bone-derived mesenchymal stem cells. The incorporation of PEG and BG resulted in elevated swelling ratios, consequently enhancing hydrophilicity. Thermal gravimetric analysis confirmed the efficient incorporation of BG, with the scaffolds demonstrating thermal stability up to 250°C. Mechanical testing revealed enhanced tensile strength and Young's modulus in the presence of BG; however, the elongation at break decreased. Cell viability assays demonstrated improved cytocompatibility, especially in the PLCL/PEG+BG group. Alizarin red staining indicated enhanced osteoinductive potential, and fluorescence analysis confirmed increased cell adhesion in the PLCL/PEG+BG group. Our findings suggest that the PLCL/PEG/BG composite scaffold holds promise as an advanced biomaterial for bone tissue engineering.
de Souza, Joyce Rodrigues
,
Kukulka, Elisa Camargo
,
dos Santos, Vêronica Ribeiro
,
Kito, Letícia Terumi
,
Trichês, Eliandra de Sousa
,
Thim, Gilmar Patrocínio
,
Borges, Alexandre Luiz Souto
,
Campos, Tiago Moreira Bastos
Journal of Non Crystalline Solids
, vol. 631
Show abstract
Hide abstract © 2024This study aimed to compare two different compositions of sol-gel method-derived silicate chlorinated bioactive glasses - 45S5 and 58S - and explore the dehydration processes applied (lyophilization, lyophilization+calcination, and calcination). In the synthesis process, sodium metasilicate was used as a silica precursor, and it underwent ion exchange to form silicic acid. The samples underwent characterization through a variety of techniques, assessing their structural properties including Raman spectroscopy, X-ray diffraction, Fourier transform infrared spectroscopy, and scanning electron microscopy, and regarding its bioactivity by the apatite mineralization assay in simulated body fluid. Raman spectroscopy revealed the lyophilization process led to the formation of Q1, Q2, and Q3 silicate structural units for both glasses, but following calcination these reacted to form solely Q2 units - as in the calcined-only glasses. X-ray diffraction analysis confirmed the amorphous nature of the 58S glass, while the 45S5 glass exhibited strong crystalline reflections, including a characteristic peak of sodium chloride. The apatite mineralization assay proved the high bioactivity of the produced glasses. The lyophilized only exhibited rapid hydroxyapatite conversion as a reflection of their structural units containing Q1 structures and of their porous microstructure. The calcined and lyophilized-calcined glasses formed calcium phosphate chloride (Ca2PO4Cl) as an intermediated phase in the glass conversion process. For the 45S5 glass in which both dehydration processes were applied, the intermediated phase led to pH equilibrium of the SBF solution. These findings contribute to the understanding of the structural and compositional properties of silicate chlorinated bioactive glasses synthesized via the sol-gel method. The evaluated glasses show potential for use in bone regeneration applications, with their bioactivity and structural characteristics playing key roles in promoting tissue healing and bonding with bone.
Avelino, Sarah de Oliveira Marco
,
Alvares Sobral-Silva, Leonardo
,
Thim, Gilmar Patrocínio
,
de Almeida-Silva, Luis Augusto
,
dos Santos Lupp, Juliana
,
Campos, Tiago Moreira Bastos
,
de Vasconcellos, Luana Marotta Reis
Journal of Biomedical Materials Research Part B Applied Biomaterials
, vol. 112
(2)
Show abstract
Hide abstract © 2024 Wiley Periodicals LLC.Zirconia implants are gaining attention as a viable alternative to titanium implants due to their comparable osseointegration development, improved soft tissue adaptation, and enhanced aesthetics. An encouraging avenue for improving zirconia implant properties involves the potential application of bioactive coatings to their surfaces. These coatings have shown potential for inducing hydroxyapatite formation, crucial for bone proliferation, and improving implant mechanical properties. This study aimed to evaluate the effect of coating zirconia implants with two bioactive glasses, 45S5 and BioK, on osteogenesis in vitro and osseointegration in vivo. Zirconia samples and implants were prepared using Zpex zirconia powder and blocks, respectively. The samples were divided into three groups: polished zirconia (ZRC), zirconia coated with 45S5 bioglass (Z + 45S5), and zirconia coated with BioK glass (Z + BK). Coatings were applied using a brush and sintered at 1200°C. Chemical analysis of the coatings was carried out using x-ray diffraction and Fourier Transform Infrared Spectroscopy. Surface topography and roughness were characterized using scanning electron microscopy and a roughness meter. In vitro experiments used mesenchymal cells from Wistar rat femurs, and the coated zirconia implants were found to promote cell viability, protein synthesis, alkaline phosphatase activity, and mineralization, indicating enhanced osteogenesis. In vivo experiments with 18 rats showed positive results for bone formation and osseointegration through histological and histomorphometric analysis and a push-out test. The findings indicate that bioactive glass coatings have the potential to improve cell differentiation, bone formation, and osseointegration in zirconia implants.
Campos, Tiago Moreira Bastos
,
dos Santos, Claudinei
,
Alves, Larissa Marcia Martins
,
Benalcazar-Jalkh, Ernesto B.
,
Strazzi-Sahyon, Henrico Badaoui
,
Bergamo, Edmara T.P.
,
Tebcherani, Sérgio Mazurek
,
Witek, Lukasz
,
Coelho, Paulo G.
,
Yamaguchi, Satoshi
,
Thim, Gilmar P.
,
Bonfante, Estevam A.
Journal of the Mechanical Behavior of Biomedical Materials
, vol. 150
Show abstract
Hide abstract © 2023 Elsevier LtdThis study aimed to develop a recycling process for the remnants of milled 3Y-TZP and enhance their properties using glass infiltration. 3Y-TZP powder was gathered from the vacuum system of CAD–CAM milling equipment, calcined and sieved (x < 75 μm). One hundred twenty discs were fabricated and pre-sintered at 1000 °C/h. These specimens were then divided into four groups, categorized by glass infiltration (non-infiltrated [Zr] or glass-infiltrated [Zr-G]) and sintering temperature (1450 °C [Zr-1450] or 1550 °C [Zr-1550]/2h). After sintering, the specimens were characterized by X-Ray Diffraction (XRD), relative density measurement, and scanning electron microscopy and energy dispersive spectroscopy (SEM-EDS). The biaxial flexural strength test was performed according to the ISO 6872 and followed by fractographic analysis. Subsequent results were analyzed using Weibull statistics. Relative density values of the sintered specimens from Zr-1450 and Zr-1550 groups were 86.7 ± 1.5% and 92.2 ± 1.7%, respectively. Particle size distribution revealed particles within the range of 0.1–100 μm. XRD analysis highlighted the presence of the ZrO2-tetragonal in both the Zr-1450 and Zr-1550 groups. Glass infiltration, however, led to the formation of the ZrO2-monoclinic of 9.84% (Zr-1450-G) and 18.34% (Zr-1550-G). SEM micrographs demonstrated similar microstructural characteristics for Zr-1450 and Zr-1550, whereas the glass-infiltrated groups exhibited comparable infiltration patterns. The highest characteristic strength was observed in the glass-infiltrated groups. Fractographic analyses suggested that fracture origins were related to defects on the tensile side, which propagated to the compression side of the samples. Both the sintering temperature and glass infiltration significantly influenced the mechanical properties of the 3Y-TZP recycled.
Silva, Ana Carolina da
,
Ortiz, Laura Patrícia Nadal
,
Alves, Larissa Márcia Martins
,
Dapieve, Kiara Serafini
,
Campos, Tiago Moreira Bastos
,
Bottino, Marco Antonio
,
Thim, Gilmar Patrocínio
,
Valandro, Luiz Felipe
,
Marinho, Renata Marques de Melo
Brazilian Oral Research
, vol. 38
Show abstract
Hide abstract © (2024), (Sociedade Brasileira de Hematologia e Hemoterapia). All rights reserved.This study evaluated the effect of different occlusal surface finishes (glaze and silica glass infiltration) on surface characteristics and fatigue behavior of partially stabilized zirconia (PSZ) plates adhesively bonded onto epoxy resin discs. PSZ disc specimens (n = 15; Katana blocks STML, Kuraray Noritake Dental) were produced (Ø = 10 mm; thickness = 1.2 mm) and allocated into 3 groups: As sintered (S), silica glass infiltration (SGI), and glaze application (G). The PSZ intaglio surface was air-abraded with 50-μm alumina powder followed by bonding agent application. All produced PSZ were adhesively cemented onto dentin analogue discs made of epoxy resin material (Ø = 10 mm; thickness = 2 mm). Step stress fatigue test was performed (load ranging from 200 to 1800 N; step size 100 N and 10,000 cycles; 20 Hz). The topographic, microstructural, and fractographic analyses were performed by scanning electron microscopy. Results: No statistically significant difference in fatigue behavior was detected among the groups. All failures started at the bonding surface. Silica glass-infiltration and glaze layer application provided a smoothing effect, while the sintered group had a surface with grooves. The occlusal surface finishing method (silica glass infiltration or glazing) had no deleterious effect on fatigue behavior of adhesively bonded PSZ plates.
Santos, Verônica Ribeiro dos
,
de Campos, Tiago Moreira Bastos
,
de Macedo, Erenilda Ferreira
,
de Cena, Gabrielle Lupeti
,
Lemes, Ana Paula
,
Thim, Gilmar Patrocínio
,
Tada, Dayane Batista
,
Conceição, Katia
,
Borges, Alexandre Luiz Souto
,
de Sousa Trichês, Eliandra
Materials Research
, vol. 27
Show abstract
Hide abstract © 2024 Universidade Federal de Sao Carlos. All rights reserved.Borate bioactive glasses are more soluble than silicate’s and convert rapidly and completely into hydroxyapatite (Ca5(PO4)3(OH)), being more suitable for wound healing applications than their silicate counterparts. In this work, the 45B5 composition (46.1 B2O3 – 26.9 CaO – 24.4 NaO – 2.6 P2O5, mol%)) were embedded into electrospun PHBV (Poly(3-hydroxybutyrate-co-3-hydroxyvalerate)) nanofibers by encapsulation and/or electrospray deposition aiming to produce a wound dressing with optimized bioactivity and antibacterial properties for wound healing applications. The fibers were characterized regarding their physical, structural, and thermal properties, and in vitro by L929 Mouse Fibroblast Cell Line adhesion, migration, and cytotoxicity and by its antibacterial activity against the bacteria S. aureus. The set of characterizations evidences that the encapsulation method was the most promising for the 45B5 embedding into PHBV nanofibers, as it produced a wound dressing with great loading efficiency (70%) with a highly hydrophilic surface, leading to expressive adhesion, migration, and viability of L929 cells and antibacterial activity. Thus, the nanofibers produced by the encapsulation method alone provided a dressing with high potential in wound healing management.
Silva, Ana Carolina da
,
Rodrigues, Camila da Silva
,
Silva, Juliana de Freitas Gouveia
,
Sabino, Clarice Ferreira
,
Thim, Gilmar Patrocínio
,
Marinho, Renata Marques de Melo
,
Campos, Tiago Moreira Bastos
Brazilian Oral Research
, vol. 38
Show abstract
Hide abstract © (2024), (Sociedade Brasileira de Hematologia e Hemoterapia). All rights reserved.Borosilicate glass was developed to enhance the mechanical behavior and smoothness of dental zirconia as an alternative to conventional glaze. This study assessed the mechanical and optical properties of 3 mol% yttria-stabilized tetragonal zirconia polycrystal (3Y-TZP) coated with borosilicate glass or a commercial glaze fired for an extended period of time. Disc-shaped 3Y-TZP zirconia specimens (Zpex, Tosoh) were sintered at 1550°C for 2 hours. The specimens were divided into three groups: as-sintered (control, C); commercial glaze (G); and borosilicate glass (SL). The glaze and borosilicate glass were applied over the zirconia and fired for 20 minutes at 950°C and 1200°C, respectively. Biaxial flexural strength, fractography, X-ray diffraction (XRD), roughness (Ra and Rz), fracture toughness (Vickers indentation method), color difference (∆E00), and translucency (TP00) analyses were conducted. The t-test or the one-way ANOVA and Tukey’s tests were used to analyze the data (α = 0.05). Flexural strength data were subjected to the Weibull analysis. The SL group exhibited the highest flexural strength (1025.8 MPa), whereas the C (859.41 MPa) and G (816.0 MPa) groups exhibited similar values. The SL group also had the highest characteristic strength. The fracture origin in all groups was on the zirconia surface. XRD analysis revealed that the specimens from the SL group contained tetragonal, cubic, and monoclinic phases. The SL group presented the lowest surface roughness. Fracture toughness in the SL group was lower than in the C group, but similar to that observed in the G group. The translucency and color differences observed in the G and SL groups were similar. Borosilicate glass enhanced the flexural strength of 3Y-TZP, promoted the smoothest surface, and exhibited optical properties similar to those of the glaze.
de Moraes, Nicolas Perciani
,
Pereira, Renan Amarante
,
da Silva, Thiago Vieira Chicuta
,
da Silva, Bruno Henrique Baena
,
de Assis, Gabrielle Policarpo
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patrocínio
,
de Vasconcelos Lanza, Marcos Roberto
,
de Freitas, Larissa
,
Rodrigues, Liana Alvares
International Journal of Biological Macromolecules
, vol. 254
Show abstract
Hide abstract © 2023 Elsevier B.V.This paper explores the application of cross-linked cellulose beads as a sustainable and cost-effective support for the ZnO/SnO2/carbon xerogel hybrid photocatalyst. The application of the developed photocatalytic beads, named CB-Cat, was directed at a simultaneous adsorption/photocatalysis process, which was carried out under simulated sunlight. The characterization of the CB-Cat indicated a good dispersion of the photocatalyst of choice throughout the cellulose matrix, confirming its incorporation into the cellulose beads. Furthermore, it is possible to observe the presence of the photocatalyst on the surface of the CB-Cat, confirming its availability for the photonic activation process. The results showed that the simultaneous adsorption/photocatalysis process was optimal for enhancing the efficiency of methylene blue (MB) removal, especially when compared to the isolated adsorption process. Additionally, the regeneration of the CB-Cat between cycles was favorable toward the maintenance of the MB removal efficiency, as the process carried out without regeneration displayed significant efficiency drops between cycles. Finally, the mechanism evaluation evidenced that hydroxyl and superoxide radicals were the main responsible for the MB photocatalytic degradation during illumination with simulated sunlight.
Alves, Larissa M.M.
,
Campos, Tiago M.B.
,
Bergamo, Edmara T.P.
,
Benalcazar Jalkh, Ernesto B.
,
Gierthmuehlen, Petra C.
,
Sailer, Irena
,
Thim, Gilmar P.
,
Strazzi-Sahyon, Henrico B.
,
Celestrino, Marcos
,
Guimarães, Carolina C.L.
,
Bonfante, Estevam A.
Journal of Esthetic and Restorative Dentistry
, vol. 36
(1)
, pp. 47-55
Show abstract
Hide abstract © 2023 Wiley Periodicals LLC.Objective: To evaluate the effect of different hydrofluoric acid concentrations and etching times on the surface, chemical composition and microstructure of lithium disilicate. Material and Methods: Ninety specimens of pressed lithium disilicate (LDS) were obtained (IPS e.max Press, Rosetta SP and LiSi Press). The specimens of each material were divided in two groups according to the hydrofluoric acid concentration: 5% and 10% (n = 15/group), and subdivided according to the etching time: 20, 40 and 60 s (n = 5/group). Crystalline evaluations and chemical composition were performed through x-ray diffraction (XRD) and energy-dispersive x-ray spectroscopy (EDS), respectively. Microstructural analyses were performed by scanning electron microscope (SEM), surface roughness (Ra), and material thickness removal evaluation. Thickness removal and Ra data were analyzed by ANOVA and Tukey test (p < 0.05). Results: XRD demonstrated characteristic peaks of lithium disilicate crystals, lithium phosphate and of a vitreous phase for all materials. EDS identified different compositions and SEM confirmed different surface responses to acid etching protocols. Material and etching time influenced Ra and material thickness removal (p < 0.05). Conclusion: Hydrofluoric acid concentration and etching time affect the surface characteristics of LDS differently. LiSi Press presented higher resistance to hydrofluoric acid etching compared to e.max Press and Rosetta SP. Clinical Significance: Applying the appropriate etching protocol is pivotal to avoid excessive material removal and to prevent jeopardize the mechanical and optical properties of the material.
Guimarães, Carolina Curcio Lott
,
de Souza, Joyce Rodrigues
,
Campos, Tiago Moreira Bastos
,
Marques, Thays Oliveira
,
Kito, Letícia Terumi
,
Kukulka, Elisa Camargo
,
de Vasconcellos, Luana Marotta Reis
,
Borges, Alexandre Luiz Souto
,
Thim, Gilmar Patrocínio
Journal of Biomedical Materials Research Part B Applied Biomaterials
, vol. 112
(1)
Show abstract
Hide abstract © 2023 Wiley Periodicals LLC.The development of bioactive membranes with bone repair properties is great interest in the field of tissue engineering. In this study, we aimed to fabricate and characterize a composite membrane composed of sol–gel synthesized bioceramics and electrospun polycaprolactone (PCL) fibers for bone tissue regeneration applications. The bioceramics were prepared using the sol–gel method with nitrate (N) and chloride (CL) as precursors. PCL and bioceramic solutions were electrospun to obtain ultrafine fiber mats. Raman spectroscopy, x-ray diffraction (XRD), Fourier Transform Infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM) were used to characterize the materials. The results showed that both chlorinated and non-chlorinated bioceramics contained NBOs (non-bridge bonds) and crystallized the α-wollastonite phase, with the chlorinated version doing so at lower temperatures. In vitro tests were performed to evaluate cytotoxicity, cell adhesion, and mineralized matrix formation on the membranes. The composite membranes showed improved cell viability and promoted mineralization nodules formation. This study presents a promising approach for the development of bioactive membranes for bone tissue engineering, with potential applications in bone regeneration therapies.
dos Santos, Verônica Ribeiro
,
Campos, Tiago Moreira Bastos
,
Anselmi, Caroline
,
Thim, Gilmar Patrocínio
,
Bottino, Marco C.
,
Borges, Alexandre Luiz Souto
,
Trichês, Eliandra de Sousa
Journal of Non Crystalline Solids
, vol. 622
Show abstract
Hide abstract © 2023In this work, our original glycol thermal method was applied to obtain borate bioactive glasses of the 45B5 composition (46.1 B2O3 – 26.9 CaO – 24.4 NaO – 2.6 P2O5, mol%) doped with therapeutic ions Co2+, Cu2+, and Zn2+ aiming toward wound healing applications. The structural analysis performed demonstrated the successful vitreous network obtention, while the apatite mineralization assay exhibited fast conversion into hydroxyapatite (HA, Ca5(PO4)3(OH)). Cell viability findings performed with human keratinocytes revealed an absence of cytotoxicity at concentrations below 0.5 mg/mL at day 1, manifested after 3- and 7-days, demonstrating a time- and dose-dependence in vitro outcome. The inhibition halo assay confirmed the antibacterial activity of all glasses against S. aureus. Considering the set of properties evaluated (i.e., bioactivity, cytocompatibility, and antibacterial activity), the synthesized glasses demonstrate potential for wound healing applications when incorporated into nanofibers, hydrogels, and dermal patches.
Damasceno, Barbara S.
,
Horta, Isabela M.
,
de Oliveira, Regiane S.
,
Pereira, Raissa M.
,
Schatkoski, Vanessa M.
,
Bacher, Gerd
,
Massi, Marcos
,
Thim, Gilmar P.
,
André, André L.
,
da Silva Sobrinho, Argemiro S.
,
Leite, Douglas M.G.
Materials Science in Semiconductor Processing
, vol. 167
Show abstract
Hide abstract © 2023 Elsevier LtdSurface acoustic wave (SAW) sensors enhanced by a graphenic sensitive layer offer improved electrical response uniformity, and recent research has explored their potential for use in point-of-care platforms. These devices offer a unique combination of cost effectiveness, ease of handling, manufacturability, and remarkable sensor performance. This article summarizes the latest advancements in SAW sensors with graphenic-based nanomaterials, including their fabrication, operation mechanisms, and properties. Several recent studies are reviewed and compared to conventional SAW sensors. Furthermore, the challenges and prospects of using graphenic-based structures to enhance SAW devices and produce rapid actionable results are discussed.
Sales-Contini, Rita de Cássia Mendonça
,
De Simone Cividanes, Luciana
,
de Oliveira, Thais Cardoso
,
Corat, Evaldo José
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patrocínio
,
Brunelli, Deborah Dibbern
Journal of Polymer Research
, vol. 30
(10)
Show abstract
Hide abstract © 2023, The Polymer Society, Taipei.Due to their extraordinary properties, functionalized carbon nanotubes (CNTs) have been added to epoxy matrices. In the marine industry, CNT/epoxy composite is applied in current turbines to obtain energy. For this, it is fundamental to understand the nanocomposites’ seawater absorption process. Therefore, this work aims to study how amino-functionalized CNTs and epoxy’s post-cure reaction influences the nanocomposites’ seawater absorption. The nanocomposites were prepared with ethylenediamine functionalized CNTs (0.25 wt%). Part of the samples was exposed to a post-cure treatment and artificial seawater for 504 days, accompanied by mass measurement. Then, the percentage of water absorbed throughout the period was obtained, and the post-cured samples absorbed the highest water amount, as well as showed the highest values of the glass transition temperature. The action of water as a plasticizer or pseudo-curing agent was observed by luminescence spectroscopy. Additionally, the three-point bending test showed that the highest modulus of elasticity was presented by the post-cured nanocomposites exposed to water, which also presented fracture with little plastic deformation, while the equivalent sample without the presence of CNT showed significant plastic deformation. Thus, since the marine industry requires materials with high bending forces, the amino-CNT/epoxy nanocomposites are suitable for this application.
de Moraes, Nicolas Perciani
,
da Silva Souto, Robson
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patrocínio
,
Lianqing, Yu
,
da Silva Rocha, Robson
,
Rodrigues, Liana Alvares
,
Lanza, Marcos Roberto de Vasconcelos
Ceramics International
, vol. 49
(18)
, pp. 30090-30103
Show abstract
Hide abstract © 2023 Elsevier Ltd and Techna Group S.r.l.The present work reports the development and application of potassium niobate (KNbO3) as a catalyst in a novel hybrid piezophotocatalytic ozonation process aimed at wastewater remediation. Pure KNbO3 samples were produced through a simple solid-state synthesis using water-soluble ammonium niobate (V) oxalate hydrate (C4H4NNbO9·xH2O) as niobium source, employing different potassium precursors (KNO3, K2CO3, KOH, and C8H5KO4). The synthesis was also carried out using powdered niobium oxide as a precursor, aiming to evaluate the differences between the niobates obtained. The results achieved in this study show that all the niobates produced using ammonium niobate (V) oxalate hydrate were composed solely of the orthorhombic structure of KNbO3, while the materials synthesized using niobium oxide exhibited the rhombohedral structure of KNbO3 along with niobium-rich potassium niobates (K3Nb8O21, K2Nb4O21, and KNb3O8) and residual niobium oxide. This behavior was attributed to the enhanced chemical homogeneity derived from the synthesis using ammonium niobate (V) oxalate hydrate, which facilitated the reaction between the components during the thermal treatment step. Furthermore, the optical and morphological properties of the niobates were considerably influenced by the application of different potassium salts. Owing largely to its morphological and electrical properties, the material synthesized using potassium hydrogen phthalate displayed the highest photocatalytic activity in terms of methylene blue discoloration among the niobates produced using C4H4NNbO9·xH2O. Finally, the proposed piezophotocatalytic ozonation process was found to be a highly efficient strategy for the discoloration of methylene blue, as it successfully harnessed the synergy between the multiple mechanisms involving active radical generation toward the development of a highly promising hybrid advanced oxidation process.
de Moraes, Nicolas Perciani
,
de Siervo, Abner
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patrocinio
,
Rodrigues, Liana Alvares
Journal of Photochemistry and Photobiology A Chemistry
, vol. 441
Show abstract
Hide abstract © 2023 Elsevier B.V.This work explored the development of C-Nb2O5 materials through the use of kraft lignin/cellulose carbon xerogel as a structure-directing agent in a simple precipitation synthesis pathway. This strategy was based on xerogel's low-cost and environmentally friendly nature, as well as the lignin's ability to promote structural changes through the chelation of metallic ions and stabilization of crystalline phases. The results showed that the addition of higher quantities of the kraft lignin/cellulose xerogel during the synthesis resulted in the formation of the hexagonal crystalline structure of niobium oxide, whereas the synthesis without the carbonaceous phase led to hexagonal K3NbO2F4 structure. The presence of the carbon xerogel also led to significant morphological changes, such as the formation of rod-like particles with smaller sizes and the augmentation of the specific surface area and pore volume. EDS and XPS show that the hexagonal Nb2O5 obtained was also doped with K and F atoms. The addition of the carbonaceous phase also led to the reduction of the bandgap energy of materials, whereas an increase in the calcination temperature caused a similar bandgap reduction. The material with the highest carbon content (Nb-0.25L) achieved the highest photoresponse under simulated solar light for the simultaneous photodegradation of methylene blue (MB) and photoreduction of Cr (VI), probably due to its lower bandgap energy, higher surface area, and enhanced methylene blue adsorption capacity. The effect of the calcination temperature implied that dye sensitization was an important factor for the Cr (VI) photoreduction, as faster MB degradation rates led to the suppression of Cr (VI) reduction. Finally, the study of the pH effect on the process showed that higher MB adsorption capacities are linked to higher MB removal rates, which coupled with mechanistic evaluation, proves that MB photodegradation is mainly linked to the direct oxidation reaction promoted by photogenerated vacancies.
Rodrigues, Karla Faquine
,
Moraes, Nicolas Perciani de
,
Dos Santos, Alan Silva
,
Montanheiro, Thaís Larissa Do Amaral
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patrocínio
,
Rodrigues, Liana Alvares
,
Brunelli, Deborah Dibbern
Biointerface Research in Applied Chemistry
, vol. 13
(3)
Show abstract
Hide abstract © 2022 by the authors.The efficient remediation of the persistent organic pollutant known as 4-chlorophenol (4CP) in aqueous effluent presents a challenge for a wide array of industries due to its elevated toxicity and resistance to natural degradation processes. This study proposes the development of a hybrid photocatalyst composed of titanium dioxide (TiO2) and graphitic carbon nitride (g-C3N4), aiming to increase the efficiency of photocatalytic degradation of 4CP under solar and visible radiation through the formation of Z-scheme heterojunction between the semiconductors. The results showed that the synthesis of the TiO2/g-C3N4 binary material was successful by X-ray diffractometry and infrared spectrometry. Furthermore, the addition of g-C3N4 to TiO2 led to optical and morphological modifications, such as the pore volume increase and gap energy of TiO2/g-C3N4. Concerning the photocatalytic evaluation, the main results indicate that photocatalytic activity under visible radiation of the TiO2/g-C3N4 improved by 44.8% compared to pure TiO2, whereas an improvement of 30.5% was obtained under simulated solar radiation. This improvement in efficiency was further corroborated by chronoamperometry tests, which demonstrated a higher photocurrent generation for the TiO2/g-C3N4. The radical generation mechanism suggested the creation of an effective Z-scheme heterojunction between the semiconductors, as the formation of both hydroxyl and superoxide radicals was observed.
de Moraes, Nicolas Perciani
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patrocínio
,
de Siervo, Abner
,
Lanza, Marcos Roberto de Vasconcelos
,
Rodrigues, Liana Alvares
Chemical Physics Impact
, vol. 6
Show abstract
Hide abstract © 2023 The Author(s)This work proposed the study of a new lignin/cellulose carbon xerogel/ZnO/Bi2O3/Bi° composite photocatalyst for the degradation of bisphenol-A under sunlight. The reasoning behind the application of each component is based on the formation of multiple heterojunctions (p-n heterojunction between semiconductors, metal-semiconductor heterojunction, and carbon-semiconductor heterojunction) to hinder the recombination of photogenerated charges during the photocatalytic process. The lignin/cellulose carbon xerogel was employed as both a solid electron mediator and a reducing agent, promoting the reduction of the bismuth oxide into metallic bismuth. The results obtained from the characterization tests confirm the formation of all the intended phases in the hybrid photocatalyst. Furthermore, the inclusion of the carbon xerogel led to morphological modifications such as the formation of plate-like particles and the increase of specific surface area. The efficient formation of the heterojunctions between the composing phases of the hybrid composite led to an enhanced photocatalytic activity for the degradation of the bisphenol-A (BPA) molecule, under both simulated sunlight and visible light. The optimized composite achieved 84% degradation of the BPA under simulated sunlight and 27% under visible light irradiation, which is a great improvement in comparison to the pure ZnO, which obtained 55% degradation under simulated sunlight and 19% degradation under visible light. The enhanced photocatalytic activity of the lignin/cellulose carbon xerogel/ZnO/Bi2O3/Bi° composite was further verified by chronoamperometry tests, which evidenced its greater photocurrent generation capabilities.
Amaral, Suelen Simões
,
Lima, Beatriz Samara de Sousa
,
Avelino, Sarah Oliveira Marco
,
Spirandeli, Bruno Roberto
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patrocínio
,
Trichês, Eliandra de Sousa
,
Prado, Renata Falchete do
,
Vasconcellos, Luana Marotta Reis de
Bioengineering
, vol. 10
(5)
Show abstract
Hide abstract © 2023 by the authors.The objective of this study was to investigate the osteogenic and antimicrobial effect of bioactive glass S53P4 incorporated into β-tricalcium phosphate (β-TCP) scaffolds in vitro and the bone neoformation in vivo. β-TCP and β-TCP/S53P4 scaffolds were prepared by the gel casting method. Samples were morphologically and physically characterized through X-ray diffraction (XRD) and scanning electron microscope (SEM). In vitro tests were performed using MG63 cells. American Type Culture Collection reference strains were used to determine the scaffold’s antimicrobial potential. Defects were created in the tibia of New Zealand rabbits and filled with experimental scaffolds. The incorporation of S53P4 bioglass promotes significant changes in the crystalline phases formed and in the morphology of the surface of the scaffolds. The β-TCP/S53P4 scaffolds did not demonstrate an in vitro cytotoxic effect, presented similar alkaline phosphatase activity, and induced a significantly higher protein amount when compared to β-TCP. The expression of Itg β1 in the β-TCP scaffold was higher than in the β-TCP/S53P4, and there was higher expression of Col-1 in the β-TCP/S53P4 group. Higher bone formation and antimicrobial activity were observed in the β-TCP/S53P4 group. The results confirm the osteogenic capacity of β-TCP ceramics and suggest that, after bioactive glass S53P4 incorporation, it can prevent microbial infections, demonstrating to be an excellent biomaterial for application in bone tissue engineering.
dos Santos, Verônica Ribeiro
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patrocínio
,
Borges, Alexandre Luiz Souto
,
de Sousa Trichês, Eliandra
Ceramics International
, vol. 49
(7)
, pp. 11236-11248
Show abstract
Hide abstract © 2022 Elsevier Ltd and Techna Group S.r.l.This work was performed aiming to develop a new and straightforward route for bioactive glasses obtention with minimal equipment and explore the structural, physical, and bioactivity properties of the resulting glass and its glass ceramics. Herein, the synthesis of the borate bioactive glass in the 45B5 composition (46.1 B2O3 – 26.9 CaO – 24.4 NaO – 2.6 P2O5, mol%) by the glycol thermal method was proposed; an original chemical route for bioactive glass obtention based on transesterification reaction between the precursors with a glycol. The suggested mechanism for the borate network formation was proven accurate, revealing a vitreous structure formed by ring-type metaborate structural units with a lamellar morphology upon calcination. Glass-ceramics obtained at 500 (45B5-500) and 700 °C (45B5-700) indicate the oxides were effectively incorporated into the network by crystallization of Ca–Na–B, Ca–B, and Na–B phases. The in vitro apatite mineralization assay performed on the glass and glass-ceramics revealed their great solubility and conversion rate into hydroxyapatite (HA, Ca5(PO4)3(OH)), which is taken as an indication of bioactivity. Besides HA, however, calcium carbonate species were identified at the early stages of mineralization for 45B5 and 45B5-500, suggesting the 45B5-700 glass-ceramic has a higher ability to form apatite as the majority of Ca2+ are directed to precipitate into hydroxyapatite. Overall, the 45B5 glass and glass-ceramics demonstrated their great bioactivity, having high application potential in soft tissue engineering on wound healing materials and devices, as incorporation in hydrogels and nanofibers. Furthermore, the glycol thermal method generated new perspectives for the synthesis of a broad range of bioactive glasses compositions and their application in tissue engineering.
de Moraes, Nicolas Perciani
,
Boldrin, Flávio Henrique Covolam
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patrocínio
,
Lianqing, Yu
,
de Vasconcelos Lanza, Marcos Roberto
,
Rodrigues, Liana Alvares
International Journal of Biological Macromolecules
, vol. 227
, pp. 58-70
Show abstract
Hide abstract © 2022 Elsevier B.V.This work proposed new black-wattle tannin/kraft lignin H3PO4-activated carbon xerogels as sustainable and efficient adsorbents. The precursors were chosen based on their eco-friendly and cost-effective nature, aiming to achieve adsorbents with high adsorption capacities. Carbon xerogels were synthesized through polycondensation with formaldehyde and alkaline catalyst in a simple one-pot procedure. Activation was performed using H3PO4 in a tubular furnace (500 °C), under a nitrogen atmosphere. Results show that the inclusion of the kraft lignin led to changes in the morphology of the materials, facilitating the development of their porous structure and increasing specific surface area and pore volume. The best adsorbent (XLT 50 %) was synthesized using a 1:1 tannin/kraft lignin mass ratio. This material presented an adsorption capacity of nearly 1150 mg g−1 of methylene blue (pH = 5 and T = 298 K), which was linked to its high specific surface area of 1348 m2 g−1. The adsorption process followed the pseudo-second-order kinetic model, whereas the adsorption isotherms were best fitted by the Sips model. The XLT 50 % presented good reusability properties, maintaining its adsorption capacity for 3 cycles. Finally, the XLT 50 % presented good adsorptive properties toward other pollutants (methyl orange, 4-chlorophenol, and hexavalent chromium), indicating its versatility for adsorption processes.
Spirandeli, B. R.
,
Martins, E. F.
,
Dona, L. R.M.
,
Ribas, R. G.
,
Campos, T. M.B.
,
Esposito, E.
,
Thim, G. P.
,
Tada, D. B.
,
Trichês, E. S.
Materials Research
, vol. 26
Show abstract
Hide abstract © 2023 Universidade Federal de Sao Carlos. All rights reserved.Bacterial infections after implant surgical procedures are a complication observed in many surgeries to treat bone injuries or diseases. Bacteria can attach to the surface of the implant producing biofilms, and if treatment with antibiotics does not work, further surgery is necessary to remove the infected implant. Among the biomaterials for bone implants, bioceramics based on calcium phosphates (CaPs) such as β-TCP stand out, due to their chemical similarity with bone and high bioresorbability. β-TCP has the characteristic of easily accommodating in its crystalline structure reasonable amounts of doping elements, such as monovalent and trivalent ions, which makes it an efficient transporter of drugs, molecules, and therapeutic ions The objective of this work was the incorporation of bioactive glass (BG 45S5) via sol-gel and silver nanoparticles (Ag-NPs) in β-TCP scaffolds, aiming to confer antimicrobial activity to the scaffolds, without prejudice to biocompatibility. XRD and FT-IR analysis indicated structural changes after the incorporation of BG 45S5 and Ag-NPs in β-TCP scaffolds, and these compounds induced the partial transformation of the β-TCP phase into α-TCP phase and the formation of sodium-calcium silicates and silver silicates. The FT-IR spectra showed characteristic bands of α-TCP after incorporation, in addition to the predominant bands of β-TCP. Biocompatibility after incorporation of BG 45S5 was improved, with a significant increase in cell viability. After the incorporation of Ag-NPs, cell viability was maintained at an acceptable level, no cytotoxic behavior was observed, and the scaffolds showed antibacterial and antifungal activity. The results indicate that BG 45S5 and the Ag-NPs incorporated showed a synergistic behavior, conferring antimicrobial activity to the scaffolds without compromising biocompatibility, showing great potential for applicability in tissue engineering.
Pereira, Raíssa Monteiro
,
Ribas, Renata Guimarães
,
Montanheiro, Thaís Larissa Do Amaral
,
Schatkoski, Vanessa Modelski
,
Rodrigues, Karla Faquine
,
Kito, Letícia Terumi
,
Kobo, Lucas Kazunori
,
Campos, Tiago Moreira Bastos
,
Bonfante, Estevam Augusto
,
Gierthmuehlen, Petra Christine
,
Spitznagel, Frank Akito
,
Thim, Gilmar Patrocínio
Journal of Applied Oral Science
, vol. 31
Show abstract
Hide abstract © 2023, Faculdade de Odontologia de Bauru da Universidade de Sao Paulo. All rights reserved.The demands for dental materials continue to grow, driven by the desire to reach a better performance than currently achieved by the available materials. In the dental restorative ceramic field, the structures evolved from the metal-ceramic systems to highly translucent multilayered zirconia, aiming not only for tailored mechanical properties but also for the aesthetics to mimic natural teeth. Ceramics are widely used in prosthetic dentistry due to their attractive clinical properties, including high strength, biocompatibility, chemical stability, and a good combination of optical properties. Metal-ceramics type has always been the golden standard of dental reconstruction. However, this system lacks aesthetic aspects. For this reason, efforts are made to develop materials that met both the mechanical features necessary for the safe performance of the restoration as well as the aesthetic aspects, aiming for a beautiful smile. In this field, glass and high-strength core ceramics have been highly investigated for applications in dental restoration due to their excellent combination of mechanical properties and translucency. However, since these are recent materials when compared with the metal-ceramic system, many studies are still required to guarantee the quality and longevity of these systems. Therefore, a background on available dental materials properties is a starting point to provoke a discussion on the development of potential alternatives to rehabilitate lost hard and soft tissue structures with ceramic-based tooth and implant-supported reconstructions. This review aims to bring the most recent materials research of the two major categories of ceramic restorations: ceramic-metal system and all-ceramic restorations. The practical aspects are herein presented regarding the evolution and development of materials, technologies applications, strength, color, and aesthetics. A trend was observed to use high-strength core ceramics type due to their ability to be manufactured by CAD/CAM technology. In addition, the impacts of COVID-19 on the market of dental restorative ceramics are presented.
Kukulka, Elisa Camargo
,
de Souza, Joyce Rodrigues
,
de Araújo, Juliani Carolini Ribeiro
,
de Vasconcellos, Luana Marotta Reis
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patricínio
,
Borges, Alexandre Luiz Souto
Journal of Biomedical Materials Research Part B Applied Biomaterials
, vol. 111
(1)
, pp. 140-150
Show abstract
Hide abstract © 2022 Wiley Periodicals LLC.The objective was to synthesize and characterize fine polycaprolactone (PCL) fibers associated with a new 58S bioglass obtained by the precipitated sol–gel route, produced by the electrospinning process in order to incorporate therapeutic ions (Mg and Li). In PCL/acetone solutions were added 7% pure bioglass, bioglass doped with Mg(NO3)2 and Li2CO3 and were subjected to electrospinning process. The fibers obtained were characterized morphologically, chemically and biologically. The results showed the presence of fine fibers at the nanometric scale and with diameters ranging from 0.67 to 1.92 μm among groups. Groups containing bioglass showed particles both inside and on the surface of the fibers. The components of the polymer, bioglass and therapeutic ions were present in the fibers produced. The produced fibers showed cell viability and induced the formation of mineralization nodules. It was observed the applicability of that methodology in making an improved biomaterial, which adds the osteoinductive properties of the bioglass to PCL and to those of therapeutic ions, applicable to guided bone regeneration.
Rossi, Natália Rivoli
,
de Menezes, Beatriz Rossi Canuto
,
Sampaio, Aline da Graça
,
da Silva, Diego Morais
,
Koga-Ito, Cristiane Yumi
,
Thim, Gilmar Patrocínio
,
Paes-Junior, Tarcisio José de Arruda
Polymers
, vol. 14
(20)
Show abstract
Hide abstract © 2022 by the authors.Soft reliner and glaze are materials used over full or partial dental prosthesis to prevent excessive pressure on the supporting tissues. They are also indicated as supportive treatment for dental stomatitis, especially when modified by the addition of medications. The objective of the work was to evaluate the antimicrobial effect of silver-coated silica nanoparticles in a glaze and a soft reliner. The nanoparticles were synthesized, characterized, and tested by minimum inhibitory concentration (MIC) for C. albicans SC5314. Then, the nanoparticles were incorporated to a glaze and a soft reliner, which were called nanocomposites. Then, the nanocomposites were divided into six groups (n = 12): CG: glaze/reliner; CR: reliner; G1: glaze + 1% nanoparticles/reliner; G2: glaze + 2.5% nanoparticles/reliner; R1: reliner + 1%; R2: reliner + 2.5%. The nanocomposites were characterized by a goniometer and by a scanning electron microscope. The antibiofilm test was performed against C. albicans SC5314. According to the MIC results, the non-functionalized nanoparticles reduced fungal growth at 1000 μg/mL and the functionalized nanoparticles at 2000 μg/mL. The functionalized nanoparticle had a superior dispersion being selected for the antibiofilm test. There was a reduction of 64% in CFU/specimen count for the glaze, not statistically significant (p = 0.244). For the soft reliner, there was an increase in CFU/specimen with the presence of nanoparticles, still not statistically significant (p = 0.264). In conclusion, it is necessary to conduct new studies to increase the release of silver, thus improving nanoparticles’ antifungal potential.
Fernandes, Marina Santos
,
Kukulka, Elisa Camargo
,
de Souza, Joyce Rodrigues
,
Borges, Alexandre Luiz Souto
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patrocínio
,
de Vasconcellos, Luana Marotta Reis
Journal of Polymer Research
, vol. 29
(9)
Show abstract
Hide abstract © 2022, The Polymer Society, Taipei.The integration of biomaterials in tissue regeneration has been showing effectiveness in the treatment of diseases related to bone structure and tissue repair. Membranes have aroused interest due to their ease of manufacture, variation in composition, and the structure of the biomaterial. The incorporation of bioactive glass (BG) increases bioactivity, and when doped with therapeutic ions, changes in the physical-chemical composition of the biomaterial are expected to enhance its biological effect. This study aimed to produce polycaprolactone (PCL) membranes incorporated with 58S bioactive glass, doped with Zinc (Zn) by the electrospinning technique, and evaluate the influence of this biomaterial in the activity and differentiation of mesenchymal stem cells. The BG was produced by using the sol-gel process; next, before the PCL preparation, the BG was doped with zinc in a solution. Then, PCL solutions were prepared with 7% by weight of BG and doped with 10% ZnCl2. Afterward, the electrospinning process was carried out using the fixed parameters: 2mLh-1 flow rate, 10kV voltage, and 12cm distance. Before the biological assays, the chemical elements present in the fibers were evaluated by energy dispersion X-ray spectroscopy (EDS), and the mapping technique. The morphology of the biomaterial and the diameter of fibers were analyzed by scanning electron microscopy (SEM), and the hydrophilicity of the membranes was evaluated by the contact angle technique. The in vitro tests consisted of cell plating with mesenchymal stem cells (MSC’s), previously obtained from rat femurs, at a density of 1x104 per well that contained three different groups: a) P: mesenchymal stem cells plated with PCL; b) PB: mesenchymal stem cells plated with the composite of PCL / BG; c) PBZ: mesenchymal stem cells plated with the Zn doped PCL / BG composite. To evaluate the influence of the biomaterial on osteoblastic activity and differentiation, osteogenic and non-osteogenic media were used in tests of cell viability (MTT assay), total protein content, alkaline phosphatase activity (ALP), and mineralization nodules. The analysis by SEM proved that the electrospinning technique was efficient for producing fibers incorporated with bioactive glass, and EDS and the mapping technique confirmed the chemical components of each group of fibers, including the doped zinc in the bioactive glass. The analysis of fibers diameter showed that P and PBZ had presented fibers with a larger diameter than the PB group, and the contact angle technique showed an increase in the hydrophilicity of the group containing doped Zinc when compared to the other groups analyzed. The MTT assay confirmed that the membranes weren´t cytotoxic and allowed cell viability, total protein content showed that all the groups had cell activity, with a statistically significant difference between the groups (p<0,05). Even with no statistically significant difference, osteogenesis was proved by ALP activity and the formation of mineralization nodules. Based on the results, the PCL membranes incorporated with 58S bioactive glass doped with zinc have shown promise in tissue engineering for use in bone tissue regeneration.
Silva, Juliana de Freitas Gouveia
,
Rossi, Natália Rivoli
,
de Menezes, Beatriz Rossi Canuto
,
Thim, Gilmar Patrocinio
,
Paes Junior, Tarcísio José de Arruda
Brazilian Dental Science
, vol. 25
(3)
Show abstract
Hide abstract © 2022, Universidade Estadual Paulista, Institute of Science and Technology of Sao Jose dos Campos. All rights reserved.Objective: Thermally activated acrylic resins (RAATs) are widely used in dentures as a base material due to their good dimensional stability and biocompatibility. However, their low thermal conductivity is a disadvantage, as it affects acceptance when using dental prostheses. Thus, the objective of this work was to measure the conduction heat in RAATs with and without incorporation of silica and silver nanoparticles (NP) and rigid reline (RR). Material and Methods: For this, samples were made and divided into 10 groups (n = 6). The first five groups were 2-mm-thick samples: G1 (RAAT control), G2 (RAAT + RR control), G3 (RAAT and NP + RR), G4 (RAAT + RR and NP), and G5 (RAAT and RR modified by NP). In the other five groups, 8-mm-thick samples were made: G6 (RAAT control), G7 (RAAT + RR control), G8 (RAAT and NP + RR), G9 (RAAT + RR and NP), and G10 (RAAT and RR modified by NP). The heat that cross the surface of the specimens was quantified using a wireless device. The data were submitted to two-factor ANOVA statistical analysis and Tukey´s test with a 5% significance level. Results: After measuring the temperature variation as a function of time, it can be observed that there was a statistically significant difference for thermal conduction between the control groups and those modified with NP. Conclusion: Thus, it was possible to conclude that the NP improved the heat conduction in RAAT and in the RR because the nanoparticles have a higher thermal conductivity.
de Moraes, Nicolas Perciani
,
da Silva Rocha, Robson
,
de Siervo, Abner
,
do Prado, Caio César Achiles
,
de Paiva, Teresa Cristina Brazil
,
Campos, Tiago Moreira Bastos
,
Thim, Gilmar Patrocinio
,
de Vasconcelos Lanza, Marcos Roberto
,
Rodrigues, Liana Alvares
Optical Materials
, vol. 128
Show abstract
Hide abstract © 2022 Elsevier B.V.Recently, the release of antibiotics, such as sulfonamides, into the environment has raised significant concern due to the potential creation of antibiotic-resistant bacteria. Thus, the development of remediation technologies for effluents containing such compounds is of utmost urgency. In this context, this work evaluated the creation of a resorcinol-based carbon xerogel/zinc oxide photocatalyst (XC/ZnO) to efficiently promote the photodegradation of the antibiotic known as sulfamerazine in aqueous media. The employment of this carbonaceous structure as a co-catalyst is justified by its high surface area and electrical conductivity. The methodology used in the synthesis of the composites was a simple one-pot reaction, combining the simultaneous precipitation of zinc oxide and polycondensation of the resorcinol-based carbon gel. Regarding the composites' characterization, X-ray diffractometry confirms that the composites have the Wurtzite structure of the zinc oxide, whereas the carbon xerogel formation is evidenced by the infrared, diffuse reflectance, and X-ray photoelectron spectroscopies. Morphology-wise, the XC/ZnO is arranged as nodular particle agglomerates, with particles between 500 nm and 50 nm. The photocatalytic tests under simulated solar radiation show that the composites developed are superior to the pure oxide in the photodegradation of sulfamerazine, as all XC/ZnO materials developed achieved higher apparent reaction rate constants (kapp) than pure zinc oxide, with the XC/ZnO 0.5 material obtaining a kapp 75% higher than the one observed for the ZnO sample. Furthermore, the chronoamperometry tests confirmed that the optimized composite (XC/ZnO 0.5) has a greater capacity for photocurrent generation when compared to pure zinc oxide. Therefore, the modification proposed was successful to enhance the photodegradation of sulfamerazine in aqueous media, highlighting the viability of the composites developed for photocatalytic applications.
Robatto, Lucas
,
Rego, Ronnie
,
Righetti, Victor
,
Thim, Gilmar
,
Borille, Anderson
International Journal of Precision Engineering and Manufacturing Green Technology
, vol. 9
(2)
, pp. 473-484
Show abstract
Hide abstract © 2021, Korean Society for Precision Engineering.Powder metallurgy represents an alternative to increase sustainability in the manufacturing of automotive gears, but its potential is hindered by a certain lack of knowledge on surface integrity properties that can impair the gear performance. This study explores the effects of the microstructural differences induced by this chain on the residual stress heterogeneity state of gears. X-ray diffraction methods of macro residual stress mapping and line profile analysis were applied for measurements of gear teeth after subsequent steps of the powder metallurgy and the conventional wrought steel chains. The powder metallurgy chain induced more pronounced heterogeneities than the conventional manufacturing, characterized by non-uniform residual stress distributions along the lead and the involute profiles of gear flanks. These non-uniformities observed after carburizing were traced back to the previous steps, surface densification, sintering and compaction. The residual stress distribution patterns of these steps were compatible with the plasticity dynamics of each manufacturing process. Such surface integrity heterogeneities result in a residual stress gradient along the gears functional surface, exposing particular regions to be more susceptible to fatigue effects.
Montanheiro, Thaís Larissa Do Amaral
,
Schatkoski, Vanessa Modelski
,
de Menezes, Beatriz Rossi Canuto
,
Pereira, Raissa Monteiro
,
Ribas, Renata Guimarães
,
de Freitas, Amanda de Sousa Martinez
,
Lemes, Ana Paula
,
Fernandes, Maria Helena Figueira Vaz
,
Thim, Gilmar Patrocínio
Express Polymer Letters
, vol. 16
(2)
, pp. 197-219
Show abstract
Hide abstract © BME-PT.Porous polymeric scaffolds provide a physical substrate for cells to attach and proliferate, allowing the formation of new tissue. These materials are broadly used in the tissue engineering field due to their ability to mimic native tissue. Each application requires specific morphologies and resistance, among other several features. To accomplish these requirements, various techniques are available, each one with its advantages and disadvantages. Among the most relevant techniques are salt leaching, solvent casting, gas foaming, thermally induced phase separation, freeze-drying, electrospinning, thermally induced self-agglomeration, and three-dimensional (3D) printing. In this review, a brief and simple explanation of each method is described, along with some recent results and each technique’s advantages and disadvantages. It is expected that this review will bring important guidance in the production of polymer scaffolds for tissue engineering.
de Moura, Ermerson F.
,
Ribeiro, Guilherme B.
Aerospace Science and Technology
, vol. 168
Show abstract
Hide abstract © 2025 Elsevier Masson SASThe increasing demand for ultrafast aerospace transportation and high-performance strategic systems has fueled the interest in air-breathing hypersonic vehicles. However, their design still presents considerable challenges owing to the tight coupling between the thermodynamic and flight dynamic phenomena. This study proposes an integrated simulation framework capable of representing the coupled behavior of a six-degree-of-freedom hypersonic vehicle and a multi-stage scramjet engine model. The proposed framework incorporates atmospheric variation, aerodynamic and mass models, actuator dynamics, and energy-based thrust modeling under transient conditions. The objective was to evaluate the dynamic and thermodynamic responses of a vehicle during flight maneuvers. To that end, several scenarios were simulated, including descent and transition to level flight, acceleration and deceleration. The results demonstrate that the model captures the strong transients associated with ignition, control response, and inlet compression modulation. Thermodynamic analysis revealed consistent heat transfer, irreversibility, and exergy trends, with the combustion stages being the main source of entropy generation. The propulsive efficiency and specific impulse evolve coherently with thrust demand and flight conditions, whereas control logic successfully stabilizes critical thermodynamic parameters during maneuvering. These findings validate the capacity of the framework to reproduce the coupled dynamics of scramjet-powered hypersonic flights, providing a solid basis for future studies on optimization and thermodynamic analysis.
de Castro, Thaís Piva
,
Ribeiro, Guilherme B.
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 47
(2)
Show abstract
Hide abstract © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2025.Cooling systems play a critical role in maintaining operational efficiency and reducing emissions from automotive vehicles. Given the increasing demand for more efficient and environmentally friendly vehicles, optimization of radiators, which are the central components of these systems, is essential. This study proposes the prediction of the thermo-hydraulic performance and second-law analysis of porous-media radiators through CFD modeling. The flow was solved using the finite-volume method for various geometries and inlet mass flow rates, followed by further thermodynamic analysis. The findings revealed that increases in both the coolant mass flow and the radiator’s frontal area significantly enhanced heat transfer. However, these improvements also result in increased entropy generation, highlighting the complex balance between the thermal efficiency and thermodynamic irreversibility. Also, higher PPI improves heat transfer by increasing surface area but causes greater thermodynamic inefficiencies due to higher flow resistance and pressure gradients. In contrast, higher porosity reduces flow resistance, enabling smoother fluid flow and lowering entropy generation. This study emphasizes the significance of entropy generation analysis, demonstrating that modifications in radiator geometry and operational conditions can profoundly affect both the energy efficiency and operational sustainability of automotive systems. The database that emerges from this procedure is then used to search for the best geometry and mass flow rate, based on the entropy generation number and heat exchanger effectiveness.
dos Santos, Marco Antônio Esteves
,
Passaro, Angelo
,
Ribeiro, Guilherme B.
Thermal Science and Engineering Progress
, vol. 57
Show abstract
Hide abstract © 2024 Elsevier LtdThis study explored the challenge of managing overheating in scramjet engines through regenerative cooling techniques using hydrogen as a coolant. The aim was to reduce the high temperatures between the airflow and compression ramps at the scramjet inlet by affixing small-scale channels to the engine wall. The modeling process involved a two-dimensional CFD) simulation for the scramjet inlet and discretization of each cooling jacket channel into duct elements. After obtaining the CFD flow solution, the wall heat flux distribution was incorporated into the cooling channel model, initiating a forward marching procedure to compute the temperature and pressure distributions. The converged distributions are then used to calculate the entropy generation rates along the cooling jacket. The simulations demonstrate that higher Reynolds numbers lead to increased thermodynamic losses despite the improved heat transfer efficiency. Conversely, lower altitudes contribute to higher entropy generation rates owing to increased heat generation from flow compressibility and amplified flow acceleration. Additionally, higher Mach numbers intensify the entropy generation, resulting in elevated heat fluxes at the scramjet wall. Considering the entropy generation rate as an objective function that must be minimized, an optimum coolant mass flow rate can be achieved for different freestream airflow conditions. It is evident that implementing channel-specific geometry with second-law analysis is an appropriate strategy for mitigating extreme wall temperatures, thereby enhancing the performance and prolonging the service life of scramjet engines.
Silva Junior, L. G.
,
Ribeiro, G. B.
,
Mancin, S.
International Journal of Thermofluids
, vol. 24
Show abstract
Hide abstract © 2024 The Author(s)Thermal storage systems are essential for optimizing energy resource utilization, particularly in the current context where sustainability and efficiency are critical. Phase Change materials (PCMs) offer a promising solution for improving thermal management efficiency without additional power consumption. Considering that the low thermal conductivity of phase change materials (PCMs) is a limiting factor for heat transfer, this study employs the enthalpy-porosity method to analyze the melting characteristics of a high-Prandtl number PCM. Additionally, this study investigated the effect of varying the number of fins in the heat sink on the heat transfer rate. The material melting process was modeled by considering buoyancy effects and treating the flow as incompressible, Newtonian, transient, and laminar. Lauric acid was selected as the working material with temperature-dependent properties that were incorporated into the simulations for greater accuracy. Three different heat sink configurations were analyzed, varying the number of fins from 5 to 10 and their lengths from 0.02 m to 0.04 m. The objective was to optimize the cooling performance using aluminum, which was selected for its excellent balance of lightweight properties and high thermal conductivity. This analysis aimed to assess how these variations in the fin count and dimensions affect the overall heat dissipation efficiency and thermal management of the system. The inclusion of a finned heat sink within a heat exchanger has demonstrated significant efficiency, particularly in regions with substantial boundary layer development, resulting in enhanced heat transfer. These findings highlight the effectiveness of using finned heat sinks in these regions. However, an interesting observation emerged regarding the effect of increasing the number of fins over long periods. Although initially beneficial, a larger number of fins eventually led to a reduced performance over time, notably affecting the thermal storage capacity and molten liquid mass production. Additionally, this study elucidates the influence of natural convection on thermal boundary layer development, highlighting the complexity of the heat transfer processes.
Vesely, Ladislav
,
Kapat, Jayanta
,
Bringhenti, Cleverson
,
Ribeiro, Guilherme Borges
,
Tomita, Jesuíno Takachi
AIAA Scitech Forum and Exposition 2024
Show abstract
Hide abstract © 2024 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.Decarbonization of the aviation sector is a key factor for current and future systems. Waste Heat Recovery (WHR) may be used to convert waste energy to electric power by using a bottoming cycle, which can reduce the overall fuel requirement of the airplane. One of the potential bottoming cycles for aircraft application is a Supercritical CO2 (sCO2) power system. The sCO2 power system has advantages because of the component compactness, which is crucial for aircraft integration. However, the main challenge for aircraft integration is the size and weight of the heat exchangers. The present work focuses on the performance of the Supercritical CO2 power system in both current and next-generation aircraft engines considering an innovative and advanced design of the sCO2 heat exchangers (cooler and primary heat exchanger). The first part of the work is focused on the analysis of the sCO2 WHR system for an aircraft engine. The second part of the work is focused on a detailed heat exchanger selection, design and optimization based on the aircraft engine parameters. The results show the potential of WHR utilization, which may generate an additional 100 - 200 kW. However, the heat exchangers may increase overall weight of the aircraft. For this reason, an advanced design is necessary.
de Siqueira, João V.M.B.
,
Ribeiro, Guilherme B.
Thermal Science and Engineering Progress
, vol. 46
Show abstract
Hide abstract © 2023 Elsevier LtdScramjet engines, also known as supersonic combustion ramjet engines, are frequently regarded as a compelling alternative for launching payloads into Earth's orbit. These air-breathing engines have streamlined designs with minimal movement of components. However, the successful design of scramjet engines necessitates overcoming various challenges such as managing the high heat fluxes and pressure loads exerted on the engine walls. Additionally, addressing issues such as shockwave-boundary-layer interactions and the potential occurrence of choked flow within the isolator channel are critical considerations during the scramjet design process. Therefore, this study aims to evaluate sidewall compression in the isolator region to deal with the high heat fluxes and pressure loads inside the scramjet isolator. In addition, this work also investigates how the variation in the angle of attack influences the mass flow rate of the intake and at which range of the angle of attack the intake becomes choked. The CFD analyses include contour images of properties such as Mach number, total pressure, heat flux, and pressure distribution on the walls, and the calculation of performance parameters, including the analysis of the second law of thermodynamics. The study involved varying the compression angle within the range of 4° to 10°. The results of this study demonstrate that implementing sidewall compression in the isolator region allows for the effective management of the position of the heat flux and pressure peaks on the upper wall of the isolator. Regarding the pressure distribution along the upper wall of the isolator, the 10°case presented a pressure peak of approximately 130000 Pa while the 4°case presented 155000 Pa. In addition to this significant decrease in the pressure peak value, its location also changed, with an increase of approximately 8 mm downstream of the isolator by decreasing the compression angle from 10° to 4°. This engineering approach presents a viable solution for mitigating the challenges posed by high heat flux and pressure loads in the intake section. The cost of applying such a solution is to decrease the intake performance – a decrease of approximately 30 % in the isentropic efficiency when comparing a case with no sidewall compression with the sidewall compression cases. In the choked flow study, angles of attack ranging from 4 to 30°were considered. The analysis shows that the choked-flow condition gradually occurs as the angle of attack increases beyond 4°, owing to the shock-on-lip condition. The results at approximately 20° indicate that the isolator becomes completely choked once the mass flow rate abruptly decreases – from around 0.30 to 0.15 Kg/s when comparing the 20°-of-AoA case with the 30° one. This work aims to contribute to the early phase of engine design by avoiding critical failures in the scramjet structure owing to aerodynamic load, thermal stress, and engine unstart.
Gonçalves, Rafael A.A.C.
,
Pena, Fabrício J.C.
,
Magalhães, Elisan dos Santos
,
Ribeiro, Guilherme Borges
,
Marques Pires, Luis Carlos
,
Colombo, Danilo
Geoenergy Science and Engineering
, vol. 229
Show abstract
Hide abstract © 2023The advancement of Plug and Abandonments (P&A) procedures is pivotal for reducing the costs associated with current operations. A novel technology concept proposes a heat emitter that will produce enough energy to melt the casing steel without critically affecting the cement layer. However, recent studies concerning this proposal have not given enough attention to the potential impact on the primary cement, which is a crucial material to guarantee the plug's integrity. This study models the heat emitter as a thermite mixture with constant volumetric heat generation, and the oil well structure was approached as a 2-D axisymmetric domain. The finite volume method with a static melting/solidification model is employed to solve the governing equations numerically. A C++ code was developed and compared with the commercial software Ansys® Fluent was performed to verify the present code. The thermal parameters of the heat emitter, including density (1983.6 and 2192.4 kg m−3), specific heat (919.6 and 1016.4 J kg−1 K−1), conductivity (5 and 15 W m−1 K−1), latent heat (1267.79 and 1147.05 kJ kg−1), volumetric heat generation (104.59 and 115.6 MW m−3), and reaction time (71.25 and 78.75 s), are evaluated through a 26 factorial design. The responses analyzed are the maximum melted volume of steel and the volume of cement critically affected. The high variability associated with thermal conductivity indicated a strong dependence on this parameter. Most importantly, this study highlights that melting the casing steel could unintentionally degrade the cement layer, increasing potential leakages paths and integrity problems.
da Silva Junior, Luis Gonçalves
,
de Oliveira, João Pedro Jenson
,
Ribeiro, Guilherme Borges
,
Ferreira Pinto, Leandro
Eng
, vol. 4
(1)
, pp. 380-403
Show abstract
Hide abstract © 2023 by the authors.The ability to treat saltwater to make it suitable for human consumption has long been sought by mankind. More than three-quarters of the earth’s surface is covered with saltwater. Although this water is important for some forms of transportation and fishing, it contains too much salt to sustain human life or agricultural activities. The current work consists of building a low-cost solar still and numerically modeling this device to predict the performance of the solar still without using any experimental measurements. The simulated results were compared with the best experimental values obtained from the water-covering temperatures and desalinated water yield under Brazilian climatic conditions (coordinates: 23°26′31.344″ S and 46°27′27.468″ W). The simulation results were in acceptable agreement with the experimental data. The main results obtained indicate that the solar still has greater efficiency when the volume of water is smaller inside the equipment owing to the lower height of the water and when the global radiation has greater intensity. In addition, numerical modeling allows the analysis of the behavior of the volume fraction over time for water and vapor and indicates better performance in water production after 30 min.
de Moura, Ermerson F.
,
Henriques, Izabela B.
,
Ribeiro, Guilherme B.
Thermal Science and Engineering Progress
, vol. 32
Show abstract
Hide abstract © 2022 Elsevier LtdAs the new space era advances, there is an increasing demand for long-term missions beyond Earth's orbit, such as on Mars and the Moon. The level of complexity of these missions is higher than conventional missions in terms of duration, particularly the energy demand required. To become viable, power generation systems must have a high power density, that is, high power associated with low mass. From this perspective, dynamic nuclear power generation systems coupled with electric propulsion are considered the most promising systems for deep-space exploration and colonization missions. Thus, to provide valuable information for the development of a dynamic energy conversion system for space, this study carried out thermodynamic modeling of a nuclear-powered Stirling cycle coupled with a dynamic engine model for space purposes. By means of numerical modeling, the constructive parameters of the Stirling engine, such as regenerator efficiency, compression ratio, heat exchanger thermal conductance, engine frequency, piston stroke, and area, are varied to understand the impact of these parameters on the final system performance. The results show that the regenerator efficiency can provide significant gains in the engine efficiency. However, a very high regenerator efficiency reduces the power of the cycle. The engine compression ratio tends to increase the engine efficiency, but a compression ratio above six provides marginal gains for cycle efficiency. From the results obtained, the best parameters yielded a system with a power output of 260.5 kW and a power density of 35.38 kg∙kW-1. This study can serve as a theoretical guideline for the future design of nuclear-powered Stirling engines for space applications, providing insight into the constructive parameters that influence the overall performance of the system.
de Moura, Ermerson F.
,
Henriques, Izabela B.
,
Ribeiro, Guilherme B.
Thermal Science and Engineering Progress
, vol. 27
Show abstract
Hide abstract © 2021 Elsevier LtdIn recent years, the interest of space agencies and private companies in space exploration has increased, mainly in deep space missions. This type of mission poses great challenges due to the high energy level demanded from the power systems, requiring a more efficient and compact energy conversion system. Thus, this work carried out a finite-time thermodynamic model and exergy analysis of a Stirling cycle for nuclear space power generation. The thermodynamic model was coupled to a simple dynamic Stirling engine model and takes into account several aspects such as the thermal losses between the hot and cold side of the Stirling cycle, finite-time regeneration, temperature drop along heat pipes, and variable compression ratio. The system performance and component irreversibilities were evaluated by varying the nuclear core temperature and the cold side temperature of the cycle. Then, the figure of merit mass per power output (kg.kW-1) of the energy conversion system was computed, enabling the model to find temperature conditions for a system that aligns high efficiency and compactness. The results showed that the component with the greatest irreversibility is the reactor core with a value of 496.14 kJ, representing 68.18% of the total irreversibility. The exergy analysis showed that only 5.15% of the total exergy is used for power generation and 24.33% is rejected to space. Moreover, the cold side temperature of 352 K provided the system with the lowest value of mass per power output (87.69 kg.kW-1).
V.M.B. de Siqueira, João
,
Rosa, Mauricio A.P.
,
Ribeiro, Guilherme B.
Thermal Science and Engineering Progress
, vol. 27
Show abstract
Hide abstract © 2021 Elsevier LtdScramjet (supersonic combustion ramjet) engines are often seen as a promising alternative to place payloads in the Earth's orbit. Such air-breathing engines have a simple structure and few moving parts. On the other hand, high heat fluxes and pressure loads on the walls, shock-wave-boundary-layer interactions, and the risk of choked flow inside the isolator channel are a few examples of obstacles that need to be addressed during scramjet design. Therefore, this study aims to evaluate of different air freestream conditions on the flow field in a scramjet inlet (compression ramps and isolator) through detailed three-dimensional computational fluid dynamics (CFD) simulations. The Mach number, flight altitude, and angle of attack were the evaluated conditions. Moreover, this study also focuses on the behavior of the boundary layer separation located at the compression ramp corners, isolator entrance, and scramjet sidewalls. Regarding the Mach number variation, the results showed that high Mach numbers yielded high-pressure levels throughout the engine. Furthermore, a higher altitude promoted a lower total pressure field. Considering the angle of attack changes, it is evident that a higher angle of attack results in a decrease in airflow pressure, while an increase in the total pressure along the walls is observed. By investigating these freestream parameters, this work can contribute to the early phase of engine design, avoiding critical failures in the scramjet structure due to aerodynamic load and thermal stress.
de Paula, Thales Roger Alves
,
Salles, Everton Luiz
,
Henriques, Izabela Batista
Applied Thermal Engineering
, vol. 278
Show abstract
Hide abstract © 2025 Elsevier LtdThis work explores the use of thermoelectric coolers (TECs) for managing the temperature of aircraft electronics. TECs offer advantages over traditional compressor-based systems, including compactness, lower weight, and the capability to cool below ambient temperatures, making them ideal for aerospace applications. A novel method for estimating thermoelectric coefficients was developed, leveraging optimization to improve accuracy. Simulation models were created using Amesim to predict TEC performance under varying conditions and validated through laboratory experiments, achieving a maximum steady-state error of 1.97 °C. Simulations under flight conditions demonstrated the system's effectiveness in maintaining electronics enclosure temperatures well below limits. With a constant 12 V supply, the load temperature stayed under 40 °C during the flight, dropping below 30 °C by the end. However, heat dissipation increased significantly, averaging 573 W, with peaks up to six times the load's thermal dissipation when no voltage control was applied. These results confirm the feasibility of TECs for aerospace thermal management, particularly for electronics requiring strict temperature control.
Gianei, Vitor Filipe Belan
,
Malatesta, Vinicius
,
Henriques, Izabela Batista
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 47
(5)
Show abstract
Hide abstract © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2025.Optimizing the energy conversion processes within aircraft and developing novel aircraft configurations have become imperative for fostering a more sustainable aviation sector. Exergy analysis emerges as a valuable tool in pinpointing areas for improvement and evaluating innovative configurations. The present work intends to expand upon the exergy concept in the assessment of airfoil aerodynamics. This is achieved through drag breakdown and flow field analysis utilizing the exergetic method. The study employs computational fluid dynamics analysis, utilizing the airfoil NACA 0012 for subsonic compressible flow and NACA 2315, NACA 2312, and NACA 2309 for transonic compressible flow as test cases to illustrate the concept. Rates of exergy destruction and a thorough flow field analysis are presented along the wake downstream of the airfoil, comparing four turbulence models. The theoretical exergy method is juxtaposed with the classical near-field method and validated through technical reports. Ultimately, the findings indicate a potential for improvement using the exergy method in aerodynamics, resulting in a 12% reduction in drag in a 2D flow field, translating into potential energy savings up to 31000 W. Furthermore, it is also demonstrated that the impact of airfoil thickness variation on exergy destruction in the transonic regime is found to be negligible.
Rohden, Gerhard Egewarth
,
Henriques, Izabela Batista
,
Bringhenti, Cleverson
Journal of Cleaner Production
, vol. 469
Show abstract
Hide abstract © 2024 Elsevier LtdThe global increase in food demand drives the need for efficient and sustainable agricultural practices, particularly in the energy-intensive process of grain drying, which is crucial for maintaining product quality. This study proposes the exergetic and environmental analysis of a hybrid electric column dryer for soybeans, comparing its performance across four distinct national contexts: Paraguay, Brazil, the United States, and China. The aim is to explore how different energy matrices and degrees of hybridization influence the energy and environmental costs associated with soybean drying. In addition to considering different energy matrices, the present study advances beyond previous research by coupling the mathematical drying model with thermodynamic analysis. By integrating these aspects, it is possible to conduct thorough simulations and gain insights into the exergetic, environmental, and economic impacts of the drying process. For this, a computational model was developed capable of simulating the drying process of soybeans and determining the conditions of grains and air at the exit of the drying chamber and, thus, performing the First and Second Law analyses with different degrees of hybridization for four countries with different electricity mixes. Results reveal that for thin-layer soybean drying dynamics at T = 80 °C and v = 0.5 m/s, approximately 68.2 min were needed to reduce grain moisture content from 18% w.b (0.22 d.b) to 14% (0.163 d.b), with outlet temperatures of θ = 67.57 °C for grains and T = 71.7 °C for air. The final water content of the drying air was 0.021 kgw/kga. Exergetic cost analysis revealed significant variations among countries, with Paraguay exhibiting the greatest difference between completely fossil and purely electrical cases (433.5 kJ/kgg). Environmental cost analysis showed substantial differences in electrical energy use for drying, particularly in countries with predominantly renewable energy matrices. Paraguay showed the highest emissions variation with a purely electrical system, differing by 27.55 gCO2/kgg compared to the pure fossil case. Brazil, the United States, and China had differences of 25.33, 17.4, and 11.90 gCO2/kgg, respectively. From an economic standpoint, hybridization was found to be unfeasible in Brazil due to high electricity prices, while theoretically favorable in China, Paraguay, and the United States. Paraguay had the lowest drying cost at 2.63 US$/tong, followed by China, the United States, and Brazil with 3.92, 4.74, and 15.79 US$/tong, respectively. These analyses underscore the importance of comprehensive studies in evaluating process hybridization. Considering electricity mix composition and reliable life cycle analysis data is crucial for obtaining meaningful results. Integrated exergetic, environmental, and economic analyses are essential for guiding energy use decision-making processes.
Silva, Gabriel Menezes da
,
Lima, Thiago José
,
Silva, Dayvis Dias da
,
Henriques, Izabela Batista
International Journal of Thermal Sciences
, vol. 197
Show abstract
Hide abstract © 2023 Elsevier Masson SASThe current work aims to understand and model thermal runaway (TR) events in lithium-ion (LIB) 18650 cells within the context of aircraft battery applications. The primary goal is to comprehend the phenomenon and discuss strategies for mitigating its consequences during aircraft operation. TR is modeled using Arrhenius kinetic equations and is implemented in both lumped parameters (Matlab SimulinkTM), and 3D CFD simulations (Ansys FluentTM) using User Defined Functions. To validate the thermochemical model, cells are initially simulated in an oven test, where a cell is exposed to a temperature-controlled atmosphere, triggering exothermic reactions. With a strong correlation between lumped parameters and 3D models, the latter is simulated under battery module installation conditions. An internal short-circuit is then implemented within the cell to observe how thermal runaway is triggered by an internal heat source. The trigger cell is subsequently placed in a battery module assembly to assess the dominant heat transfer modes and the likelihood of TR induction from one cell to its neighbors. This work's main objective and innovation are to compare different materials in which cells are immersed while observing the main heat transfer parameters for each material. Three conditions are tested: ceramic paper fiber and G7 as solid separators, and no separator material, where air fills the gaps between cells. The analysis of heat transfer modes reveals radiation's dominance in the case of air interstice, suggesting the possibility of using a special coating to reduce the cell surface emissivity as an alternative to decrease the likelihood of TR propagation. Thus, two values of surface emissivity were tested in the case of air. Considering a cell triggered by an internal short-circuit, a thermal runaway temperature spike is not observed in any of the four cases. However, the air interstice case with regular emissivity is the most critical one, with the closest cell reaching peak temperatures as high as 136 °C in 490 s. The ceramic paper fiber is considered the best separator material, as it postpones the temperature increase in the closest cell while also being lighter than G7. The results and discussions concerning heat propagation presented herein can serve as guidelines for developing strategies to mitigate thermal runaway in battery modules.
Gimenez, Felipe Rivabem
,
Mady, Carlos Eduardo Keutenedjian
,
Henriques, Izabela Batista
Journal of Cleaner Production
, vol. 392
Show abstract
Hide abstract © 2023 Elsevier LtdIn this study, the characteristics, penalties, gains, and challenges in the electrification and hybridization process for long-range aircraft were investigated. A system and mission analysis was conducted on thermodynamics and cost. A reference aircraft was compared with other more-electric and hybrid-electric versions of the same type. These latter versions may carry batteries to supply the aircraft system and/or engine. A state-of-the-art propulsion and system architecture were also implemented in these innovative aircraft. A full factorial analysis was conducted to vary the battery energy density and the hybridization ratio for the hybrid configurations. A typical mission profile was developed to match the boundary conditions in all cases. The hybrid powertrains were confirmed in our results as exhibiting superior behavior compared to those of the other cases. The least efficient hybrid configuration, which employed an intermediate battery choice, reduced fuel consumption by 10.7% in the conventional aircraft and by 1% in the battery-powered more-electric type. Moreover, both baseline models were surpassed by the worst intermediate-battery hybrid aircraft by 3.6% and 1% in terms of overall mission exergy efficiency. Considering the actual low density of batteries available on the market, long-range hybrid-electric aircraft will require substantial time to become viable.
de Moura, Ermerson F.
,
Henriques, Izabela B.
,
Ribeiro, Guilherme B.
Thermal Science and Engineering Progress
, vol. 32
Show abstract
Hide abstract © 2022 Elsevier LtdAs the new space era advances, there is an increasing demand for long-term missions beyond Earth's orbit, such as on Mars and the Moon. The level of complexity of these missions is higher than conventional missions in terms of duration, particularly the energy demand required. To become viable, power generation systems must have a high power density, that is, high power associated with low mass. From this perspective, dynamic nuclear power generation systems coupled with electric propulsion are considered the most promising systems for deep-space exploration and colonization missions. Thus, to provide valuable information for the development of a dynamic energy conversion system for space, this study carried out thermodynamic modeling of a nuclear-powered Stirling cycle coupled with a dynamic engine model for space purposes. By means of numerical modeling, the constructive parameters of the Stirling engine, such as regenerator efficiency, compression ratio, heat exchanger thermal conductance, engine frequency, piston stroke, and area, are varied to understand the impact of these parameters on the final system performance. The results show that the regenerator efficiency can provide significant gains in the engine efficiency. However, a very high regenerator efficiency reduces the power of the cycle. The engine compression ratio tends to increase the engine efficiency, but a compression ratio above six provides marginal gains for cycle efficiency. From the results obtained, the best parameters yielded a system with a power output of 260.5 kW and a power density of 35.38 kg∙kW-1. This study can serve as a theoretical guideline for the future design of nuclear-powered Stirling engines for space applications, providing insight into the constructive parameters that influence the overall performance of the system.
Costa, Fabíola Paula
,
Bringhenti, Cleverson
,
Henriques, Izabela Batista
,
Tomita, Jesuino Takachi
,
Kapat, Jayanta Sankar
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(5)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.For a long time, thermal power plants play important roles in world electricity and are expected to continue, at least, in the next decades. However, the finitude of fossil fuel sources leads to the crucial need for improving the existing power generation systems. In this study, an in-house computational code was developed and validated to evaluate the energy, exergy and economic performance for thermal power plants applications. Based on operating data of an actual lignite coal-fired steam power plant, two cycles were designed and compared. In the cycle in which more components were added, the fuel consumption was 9.44% lower to produce the same amount of power, making more effective use of the fuel resource. This substantial reduction in fuel consumption reflected lower electricity average costs for this plant. Comparing to the electricity price of a country using the same type of fuel, it was found that it could be lower by 1.62 percentage points for household consumers. Although the higher costs with capital investment and operational and maintenance (O&M) due to the addition of these components, the attractive economic performance of the cycle reduces the annual fuel costs and offsets the increase in capital and O&M costs.
Elmegaard, Brian
,
Sciubba, Enrico
,
Blanco-Marigorta, Ana Maria
,
de Gran Canaria, Palmas
,
Jensen, Jonas Kjær
,
Markussen, Wiebke Brix
,
Meesenburg, Wiebke
,
Kofler, René
,
Rasmussen, Mette Carmen
,
Amano, Yoshiharu
,
Arnas, Ozer
,
Ayalon, Ofira
,
Bazzo, Edson
,
Bedecarrats, Jean Pierre
,
Beyene, Asfaw
,
Marigorta, Ana María Blanco
,
Desideri, Umberto
,
Favrat, Daniel
,
Feidt, Michel
,
Frangopoulos, Christos
,
Franquet, Erwin
,
Gaggioli, Richard A.
,
Hernandez-Guerrero, Abel
,
Kalogirou, Soteris
,
Karellas, Sotirios
,
Kirova-Yordanova, Zornitza
,
Kolenda, Zygmund
,
Lazzaretto, Andrea
,
Lee, Young Duk
,
Lior, Noam
,
Lund, Henrik
,
Manfrida, Giampaolo
,
Maréchal, François
,
Morosuk, Tatiana
,
Nebra, Silvia
,
de Oliveira, Silvio
,
Poredoš, Alojz
,
Quoilin, Sylvain
,
Reini, Mauro
,
Stanek, Wojciech
,
Stefanovic, Gordana
,
Stevanovic, Vladimir
,
Stouffs, Pascal
,
Stougie, Lydia
,
Teixeira, José Carlos
,
Teixeira, Senhorinha F.C.F.
,
Tsatsaronis, George
,
Capilla, Antonio Valero
,
Verda, Vittorio
,
Yokoyama, Ryohei
,
Zevenhoven, Ron
,
Zhang, Na
,
Ziebik, Andrzej
,
Zoughaib, Assaad
,
Akisawa, Atsushi
,
Amano, Yoshiharu
,
Kermani, Nasrin Arjomand
,
Arkar, Ciril
,
Arteconi, Alessia
,
Henriques, Izabela Batista
,
Bella, Gino
,
Benato, Alberto
,
Kanbur, Baris Burak
,
Burin, Eduardo Konrad
,
Bühler, Fabian
,
Cabrera-Santana, Pedro Jesús
,
Capata, Roberto
,
Capone, Martina
,
Carraro, Gianluca
,
Charalampidis, Antonios
,
De Paepe, Michel
,
Desai, Nishith Babubhai
,
Ema, Carmen
,
Ferrari, Lorenzo
,
Ferreira, Ana C.
,
Florez-Orrego, Daniel
,
Fujii, Yasumasa
,
Försterling, Sven
,
Gallego, Antonio
,
Gallo, Waldyr
,
Gibout, Stephane
,
SÁnchez, Juan Manuel Gonzalez CaballÍn
,
Guelpa, Elisa
,
Gullo, Paride
,
Gutiérrez-Trashorras, Antonio José
,
Haglind, Fredrik
,
Hernandez-Gonzalez, Sergio Manuel
,
Höges, Christoph
,
Ilic, Milica
,
Juarez-Robles, Daniel
Proceedings of ECOS 2022 35th International Conference on Efficiency Cost Optimization Simulation and Environmental Impact of Energy Systems
Miguel, Guilherme Reis
,
Maximo, Marcos R.O.A.
,
Henriques, Izabela Batista
2022 19th Latin American Robotics Symposium 2022 14th Brazilian Symposium on Robotics and 2022 13th Workshop on Robotics in Education LARS Sbr Wre 2022
, pp. 270-275
Show abstract
Hide abstract © 2022 IEEE.This paper presents a study of the thermophysical properties of electric motors and of the structure of the robots used by ITAndroids' Very Small Size (VSS) team. To perform the modeling of the robot structure, the General Lumped Capacitance Analysis was used, assuming that the motor's internal temperature can be considered approximately uniform. This hypothesis was validated by means of Biot's Number, and the heat source term was evaluated in order to define which energy dissipation sources would be considered in the modeling. The obtained model was evaluated through numerical simulations to analyze the motors' temperature profile for different current values. We compared the obtained results with similar experiments found in the literature, concluding that the model could predict the system's behavior in a satisfactory manner. Therefore, this work contributes to the research area by providing a model able to predict the temperature of the electric motor under different workloads, thus, allowing the team to anticipate its overheating and prevent its premature burnout.
de Moura, Ermerson F.
,
Henriques, Izabela B.
,
Ribeiro, Guilherme B.
Thermal Science and Engineering Progress
, vol. 27
Show abstract
Hide abstract © 2021 Elsevier LtdIn recent years, the interest of space agencies and private companies in space exploration has increased, mainly in deep space missions. This type of mission poses great challenges due to the high energy level demanded from the power systems, requiring a more efficient and compact energy conversion system. Thus, this work carried out a finite-time thermodynamic model and exergy analysis of a Stirling cycle for nuclear space power generation. The thermodynamic model was coupled to a simple dynamic Stirling engine model and takes into account several aspects such as the thermal losses between the hot and cold side of the Stirling cycle, finite-time regeneration, temperature drop along heat pipes, and variable compression ratio. The system performance and component irreversibilities were evaluated by varying the nuclear core temperature and the cold side temperature of the cycle. Then, the figure of merit mass per power output (kg.kW-1) of the energy conversion system was computed, enabling the model to find temperature conditions for a system that aligns high efficiency and compactness. The results showed that the component with the greatest irreversibility is the reactor core with a value of 496.14 kJ, representing 68.18% of the total irreversibility. The exergy analysis showed that only 5.15% of the total exergy is used for power generation and 24.33% is rejected to space. Moreover, the cold side temperature of 352 K provided the system with the lowest value of mass per power output (87.69 kg.kW-1).
Vargas, Gabriel Bertholdo
,
Gomes, Jefferson de Oliveira
,
Vargas Vallejos, Rolando
Journal of Manufacturing Technology Management
, vol. 35
(1)
, pp. 95-118
Show abstract
Hide abstract © 2023, Emerald Publishing Limited.Purpose: The purpose of this paper is to present a practical data-based framework for the prioritization of investment in manufacturing technologies, methods and tools, and to demonstrate its applicability and practical relevance through two case studies of manufacturing firms of different industrial segments. Design/methodology/approach: The proposed framework is based on network theory applied on technology adoption. For this, the database of Industry 4.0 maturity assessments of SENAI was used to develop data visualization tools named “Technology Networks”. Thus, this study is descriptive research with correlational design. Besides, the framework was applied in two companies and semi-structured interviews were carried out with domain experts. Findings: The technology networks highlight the technological adoption patterns of six industrial segments, by considering the answers of 863 Brazilian companies. In general, less sophisticated technologies were positioned in the center of the networks, which facilitates the visualization of adoption paths. Moreover, the networks presented a well-balanced adoption scenario of Industry 4.0 related technologies and lean manufacturing methods and tools. Research limitations/implications: Since the database was not built under an experimental design, it is not expected to make statistical inferences about the variables. Furthermore, the decision to use an available database prevented the editing or inclusion of technologies. Besides, it is estimated that the technology networks given have few years for obsolescence due to the fast pace of technological development. Practical implications: The framework is a tool that may be used by practicing manufacturing managers and entrepreneurs for taking assertive decisions regarding the adoption of manufacturing technologies, methods and tools. The proposition of using network theory to support decision making on this topic may lead to further studies, developments and adaptations of the framework. Originality/value: This paper addresses the topics of lean manufacturing and Industry 4.0 in an unprecedented way, by quantifying the adoption of its technologies, methods and tools and presenting it in network visualizations. The main value of this paper is the comprehensive framework that applies the technology networks for supporting decision making regarding technology adoption.
Goulart, Tédni
,
Gomes, Jefferson
,
Uhlmann, Eckart
,
Polte, Julian
,
Neuwald, Tobias
Iccm International Conferences on Composite Materials
Show abstract
Hide abstract © 2023 International Committee on Composite Materials. All rights reserved.The transport sector has long had a demand for weight reduction, typically achieved by changing materials or reducing part thickness. Steel and aluminum are the primary materials used in this sector. However, advancements in Fiber Reinforced Polymers (FRPs) technology have allowed for their application in non-structural parts of commercial vehicles and airplanes. The challenge is applying FRPs to structural parts while satisfying requirements for structural performance, quality, and production rate. To achieve both, the manufacturing processes involved must be carefully investigated, including the machining process. This work presents an experimental milling approach to investigate six factors' influence on the quality and production rate of a unidirectional CFRP part. The experiments were conducted using a traditional milling machine tool and a robot-based milling cell. The main objective is to achieve maximum material removal while maintaining defined part quality parameters.
Vargas, Vanessa Bertholdo
,
Crema, Mario T.
,
Bovo, Mayara Gomes
,
Junior, Moacyr Machado Cardoso
,
Gomes, Jefferson de Oliveira
Proceedings of the 32nd European Safety and Reliability Conference Esrel 2022 Understanding and Managing Risk and Reliability for A Sustainable Future
, pp. 3277-3283
Show abstract
Hide abstract © 2022 ESREL2022 Organizers. Published by Research Publishing, Singapore.Health specialists deal with unsafe situations that are conducive to health risks, including the pressures and demands of the practice itself and the full situation of the COVID-19 pandemic, this ends up promoting the increase of psychological disorders, such as anxiety and depression. This study aimed to evaluate the workload conditions of agents within the UBSs, applying the NASA-TLX method. As a field analysis, a case study was prepared and the NASA-TLX evaluation method was applied in a UBS, in the city of Franca - SP, the workload of the employees of this UBS was compared in the COVID-19 vaccination activities, in that employees apply COVID-19 vaccines to the public, and in the COVID 19 service/queue organization, in which employees explain, talk and answer questions from the population about how to organize the queues for the application of COVID-19 vaccines. It was concluded that the workload is excessive in both tasks, that the physical performance in the vaccination activity was superior to the service required to the public, and that the effort in the service activity was greater than in the vaccination activity. In addition, the level of achievement, or self-performance, scale was identified as the minimum intensity for both tasks, which can be justified because they are practical and routine actions, not requiring much of self- performance.
Prim, Marcelo Fabricio
,
Gomes, Jefferson De Oliveira
,
Kohl, Holger
,
Orth, Ronald
,
Will, Markus
,
Vargas, Gabriel Bertholdo
IEEE Access
, vol. 10
, pp. 101029-101041
Show abstract
Hide abstract © 2013 IEEE.Industry 4.0 is a socioeconomic phenomenon that affects all industries, transforming not only products, processes, and services, but also business models, organizational structures, and strategies, placing human beings at the center of this digital transformation. Researchers have already demonstrated the importance of intangible resources in the Industry 4.0 adoption process. Nevertheless, there is still a gap in empirical research on how these factors evolve during the process. Therefore, the main objective of this study is to identify how these factors influence each other across different Industry 4.0 maturity levels. To achieve this goal, a qualitative approach was used with multiple case studies comparing responses from companies at higher Industry 4.0 maturity levels and contrasting them with the responses from companies at lower levels, distilling aggregate dimensions through an inductive coding procedure. Experts evaluated the results to find relations between the aggregate dimensions, their evolution and influence on each other. As a result, a conceptual framework was developed that demonstrates the dynamics of intangible factors that could be used by any company to nurture its own Intellectual Capital as a groundwork for the adoption of Industry 4.0. Among these dynamics, the central role of engaged leaders was highlighted in developing structural capital factors. Future studies should conduct interviews with more companies from other industrial sectors as well as on the implementation and management of Intellectual Capital in manufacturing companies to assess the applicability of the proposed conceptual framework.
Leitão, Antonio Bruno de Vasconcelos
,
Bringhenti, Cleverson
,
Tomita, Jesuino Takachi
,
dos Santos Silva, Franco Jefferds
,
Xisto, Carlos
,
Grönstedt, Tomas
International Journal of Hydrogen Energy
, vol. 176
Show abstract
Hide abstract © 2025 The AuthorsThe present work performs a review for using hydrogen in aircraft propulsion systems analyzing challenges and opportunities with the two main driveline architectures: direct combustion of hydrogen and fuel cells. First, the capability of hydrogen aircraft to become more energy efficient than conventional aircraft are discussed on system level, by extending previous review work. Then, challenges for hydrogen combustion and ways to limit emissions by lean direct injection and micromix combustion are discussed. Polymer electrolyte membrane (PEM) and solid oxide fuel cells are reviewed and the outlook for high temperature PEM fuel cells and challenges with per- and polyfluoroalkyl substances (PFAS) emissions are discussed. Dual fuel aircraft and flexible combustion are discussed as ways to provide a transition to a hydrogen economy. Additionally, hybrid configurations and new cycles that simplify hydrogen integration are reviewed. Finally, recent promising results on water emissions and contrail formation for hydrogen combusting aircraft are discussed.
Tozi, Luiz Vitor
,
Tomita, Jesuino Takachi
,
Borille, Anderson Vicente
Rapid Prototyping Journal
, vol. 31
(9)
, pp. 1879-1892
Show abstract
Hide abstract © 2025 Emerald Publishing LimitedPurpose – This paper aims to assess the feasibility of using additive manufacturing (AM) to produce a gas-turbine’s fuel swirler, thereby validating its suitability for this fabrication process. This study involves a statistical comparison of the AM process with other manufacturing methods, utilizing a multi-criteria decision-making approach to determine the most favorable method for the component. This study also includes the manufacturing of the component and an evolution of the quality control results to ascertain the component’s compliance with required standards. Design/methodology/approach – To compare the different fabrication methods, this paper uses the analytic hierarchy process to compare AM with alternative manufacturing processes, generating different scenarios for comparison. In addition, two samples of the component were additively manufactured to assess their suitability for application in a small gas turbine. Findings – The results indicate that AM was identified as eligible and adequate process for producing the fuel swirler in most scenarios. This study includes the results of a nondestructive quality control process and provides a comprehensive discussion aiming to optimize the component’s quality. These results support the potential for scaling up the production of this component and identifying other components that may benefit from AM. Originality/value – This research contributes to the advancement of technical knowledge regarding the application of an innovative manufacturing method for jet engine components. It aims to enhance manufacturing capabilities for different thermal machine parts while reducing design costs.
Endo, Pedro Seiti
,
Tomita, Jesuino Takachi
,
Bringhenti, Cleverson
,
dos Santos Silva, Franco Jefferds
,
Diaz, Ruben Bruno
Aerospace
, vol. 12
(9)
Show abstract
Hide abstract © 2025 by the authors.Adverse pressure gradients are intrinsic to compressor flow behavior and are further intensified by secondary effects associated with rotor tip clearance flow interactions. Tip clearance generates leakage flow, which leads to the formation of tip leakage vortices, a major contributor to aerodynamic losses in axial compressors. These vortices significantly influence both compressor performance and operational stability. Extensive prior research has demonstrated that passive casing treatments, particularly axial slots, can substantially improve the stall margin in axial compressors. In this work, the performance of a new casing treatment geometry is investigated using the concept of recirculating flow within semi-circular axial slots. The proposed casing treatment geometry builds upon recent experimental findings involving single-rotor configurations. It was applied to the first rotor row of a three-and-a-half-stage (3.5-stage) axial compressor comprising an inlet guide vane followed by three rotor–stator stages. The numerical model incorporates axial slots with a novel periodic interface approach implemented in a multistage compressor simulation. Three-dimensional steady-state RANS (Reynolds Average Navier-Stokes) simulations were performed to investigate the aerodynamic effects of the casing treatment across various rotational speeds. The results for the casing treatment configuration were compared with those of a baseline smooth casing. The introduction of the new casing treatment produced noticeable modifications to the internal flow structure, particularly in the tip region, resulting in improved overall compressor stability within the operating range of 85 to 100% of design speed.
Tonon, Daniel da Silva
,
Tomita, Jesuino Takachi
,
Garcia, Ezio Castejon
,
Bringhenti, Cleverson
,
de Almeida, Luiz Eduardo Nunes
,
Kapat, Jayanta
,
Vesely, Ladislav
Energies
, vol. 18
(8)
Show abstract
Hide abstract © 2025 by the authors.Turbines are rotating machines that generate power by the expansion of a fluid; due to their characteristics, these turbomachines are widely applied in aerospace propulsion systems. Due to the clearance between the rotor blade tip and casing, there is a leakage flow from the blade pressure to the suction sides, which generates energy loss. There are different strategies that can be applied to avoid part of this loss; one of them is the application of so-called desensitization techniques. The application of these techniques on gas turbines has been widely evaluated; however, there is a lack of analyses of hydraulic turbines. This study is a continuation of earlier analyses conducted during the first stage of the hydraulic axial turbine used in the low-pressure oxidizer turbopump (LPOTP) of the space shuttle main engine (SSME). The previous work analyzed the application of squealer geometries at the rotor tip. In the present paper, winglet geometry techniques are investigated based on three-dimensional flowfield calculations. The commercial CFX v.19.2 and ICEM v.19.2 software were used, respectively, on the numerical simulations and computational mesh generation. Experimental results published by the National Aeronautics and Space Administration (NASA) and data from previous works were used on the computational model validation. The parametric analysis was conducted by varying the thickness and width of the winglet. The results obtained show that by increasing the winglet thickness, the stage efficiency is also increased. However, the geometric dimension of its width has minimal impact on this result. An average efficiency increase of 2.0% was observed across the entire turbine operational range. In the case of the squealer, for the design point, the maximum efficiency improvement was 1.62%, compared to the current improvement of 2.23% using the winglet desensitization technique. It was found that the proposed geometries application also changes the cavitation occurrence along the stage, which is a relevant result, since it can impact the turbine life cycle.
Dias, Marcelo Marques Gomes
,
Tomita, Jesuino Takachi
,
Bringhenti, Cleverson
,
Silva, Franco Jefferds Santos
Proceedings of the ASME Turbo Expo
, vol. 1
Show abstract
Hide abstract Copyright © 2025 by ASME.Due to the growing relevance of mitigating climate change, and the race to improve the energy efficiency of aircrafts, aiming a goal of net-zero emissions of CO2 by 2050, the aircraft propellers have been receiving more attention, as they could represent the next innovation towards the efficiency improvements, especially due to the possibility of hybrid/electrical propulsion. In this context, this article consists of a critical overview of propeller design methods, depicting some relevant classical methods of designing propellers, such as the Blade Element Momentum Theory by Glauert, Vortex Theories, developed by Betz, Goldstein, and Theodorsen, as well as methods to design propellers that are intended to increase the lift on the wings. The straightforward Propeller Design procedures by Larrabee, Adkins Liebeck, and Wald, which are based on these theories, are also covered and compared. In addition, this paper also covers the final design and optimization, showing how computational methods, such as VLM and CFD, are being used in the literature to improve preliminary designs and model the interaction between the propellers and the wing/body. The objective of this paper is to provide a comprehensive reference for researchers and students, summarizing the state-of-Art of propeller design and optimization, for those who intend to work with propellers for green aviation.
Vesely, L.
,
Bringhenti, C.
,
Kapat, J.
,
Tomita, J. T.
,
Stoia, M.
International Journal of Thermofluids
, vol. 24
Show abstract
Hide abstract © 2024The aviation industry accounts for part of the CO2 emissions contributing to climate change. The industry has established a target to reduce 2050 net aviation carbon emissions by 50 % relative to 2005 levels. With this in mind, waste heat recovery is a key pathway to achieve reduced emissions and improve system efficiency. The waste heat may potentially be converted to electric power using a supercritical CO2 Brayton power cycle. The sCO2 power system offers the advantage of compactness owing to the high working fluid density, which is an important consideration for aircraft performance. The present work focuses on the integration of the sCO2 power system into the aircraft propulsion system and evaluation of its performance. Detailed optimization of the sCO2 waste heat system will be evaluated with a focus on cycle efficiency and net power under different operating conditions, including ground, takeoff, climb, cruise, and landing operations. The study is divided into two parts with two different turbofan engines, one with a nominal thrust of 30 kN and the other with a nominal thrust of 9 kN. The first part shows the effect and operation of the waste heat recovery unit under the different operating conditions. The second part is focused on cycle optimization and performance evaluation. The results demonstrate the potential of waste heat recovery during a range of operational conditions. The sCO2 cycle efficiency can reach between 25 and 39 % (depending on aircraft engine) with net power output in the range of 100 to 260 kW.
Diaz, Ruben Bruno
,
Tomita, Jesuino Takachi
,
Bringhenti, Cleverson
,
Silva, Franco Jefferds dos Santos
,
Cavalca, Diogo Ferraz
Aerospace
, vol. 11
(8)
Show abstract
Hide abstract © 2024 by the authors.The internal losses in the tip clearance region strongly influence the compressor performance and its operational range. Previous research proved that passive wall treatments with circumferential grooves in axial compressors effectively increase the compressor stall margin. The vortex generated inside the circumferential grooves creates a resistance to the flow that leaks into the tip clearance region of the compressor. However, most works found in the literature on circumferential grooves in axial compressors deal only with high-performance single-stage axial compressors. Therefore, there is a need to investigate and analyze the behavior of circumferential grooves in a multi-stage environment. In the present work, a passive wall treatment with circumferential grooves was implemented in a multi-stage axial compressor. Different configurations of circumferential grooves were created at the casing of the first and second rotor rows used in a four-stage axial flow compressor. Numerical simulations were performed to evaluate the influence of the circumferential grooves on the performance of a multi-stage axial compressor. The results obtained after the simulations for the different circumferential groove configurations were compared with the results obtained for the compressor without casing treatment (smooth wall) for different rotational speeds. Furthermore, the complete compressor map characteristics were simulated for the different casing treatment configurations, and the results were compared with the compressor characteristics of the smooth wall case. The passive wall treatment with circumferential grooves produced changes in the multi-stage axial compressor flow field, especially in the tip clearance region, improving the compressor stability mainly for part load speeds.
Tozi, Luiz Vitor
,
Vidal, João
,
Tomita, Jesuino Takachi
,
Borille, Anderson Vicente
,
Bringuenti, Cleverson
,
Roma, Alexandre
,
Oliveira, Henrique Rodrigues
International Journal of Gas Turbine Propulsion and Power Systems
, vol. 15
(4)
, pp. 42-49
Show abstract
Hide abstract ©2024 Luiz Vitor Tozi, João Vidal, Jesuino Takachi Tomita, Anderson Vicente Borille, Cleverson Bringuenti, Alexandre Roma, Henrique Rodrigues Oliveira.The industry and the academy are continuously developing new technologies and approaches regarding the gas turbine manufacturing. Logically, sectors of turbomachinery and aerospace engineering are deeply focused on applying newer and even unconventional manufacturing process, aiming on cost reduction, reduced lead times and efficiency. In addition, it is conspicuous that metal additive manufacturing (AM) technologies can provide interesting possibilities for companies seeking to innovate and perfect existing components, with respect to reach better buy-to-fly ratios. In this paper, the authors developed a proposal for additively manufacturing a fuel swirler and evaluated in detail its process of fabrication in order to compare the results with the characteristic of a conventionally manufactured swirler. Furthermore, a dedicated review of the state-of-the-art related to the AM of fuel swirlers were realized to evaluate the relevance of this topic to conclude if the use of AM to fabricate this component can favor the aerospace industry.
Adamczevski, Tiago Andrei
,
Tozi, Luiz Vitor
,
Vidal do Nascimento, João Guilherme
,
Bringhenti, Cleverson
,
Tomita, Jesuíno Takachi
,
Roma, Alexandre
International Journal of Gas Turbine Propulsion and Power Systems
, vol. 15
(3)
, pp. 67-75
Show abstract
Hide abstract © 2024 Tiago Andrei Adamczevski, Luiz Vitor Tozi, João Guilherme Vidal do Nascimento, Cleverson Bringhenti, Jesuíno Takachi Tomita.This paper presents the development of a gas turbine simulator based on an application of a real turbogenerator used to generate electricity on an offshore oil platform, the configuration is a turboshaft with free power turbine. The compressor, turbines and the control system were developed using specific methodologies. The development of the simulator was done using the Simulink environment in Matlab®. The development was done using blocks to represent each one of the main components in the engine. A stage stacking methodology based on the real geometry for each stage was adopted to create the compressor maps. The map was used in lookup tables blocks with help of auxiliary coordinates, also known as beta lines. To model both turbines were applied an ellipse equation also known as Stodola’s law. The engine simulator model was tested in an open loop and the results evaluated with the manual data from the engine.
Henrique De Paiva Pinheiro, Carlos
,
Bringhenti, Cleverson
,
Tomita, Jesuíno Takachi
,
Jefferds Dos Santos Silva, Franco
,
Roma, Alexandre
,
Salgado, Mayara Lopes
Proceedings of the ASME Turbo Expo
, vol. 6
Show abstract
Hide abstract © 2024 by ASME.This work aims to provide a methodology for defining the design point for industrial gas turbine considering the economic, environmental, and engine performance aspects. The definition of the design point is a key step in the development project of a gas turbine since this definition involves the analysis of several operational points to verify if the desired performance can be obtained. Thus, to extend the methodology presented in the literature developed for micro-turbines to consider industrial gas turbines a computer program was developed in MATLAB®. This program is capable of performing thermodynamic calculations for design point definition and of performing single- and multi-objective thermoeconomic and thermodynamic optimizations using genetic algorithms. For the optimization process, total cost minimization, yield maximization, and gas turbine-specific work maximization were chosen as objective functions. The decision variables chosen were compressor pressure ratio, compressor polytropic efficiency, turbine polytropic efficiency, and maximum cycle temperature. For the calculation of economic aspects, fixed costs (equipment, installations, land acquisition cost, etc.) and variable costs (fuel, emissions, and operation and maintenance costs) were considered. The emission cost of NOx, CO, and UHC was considered for the environmental cost calculations. The thermodynamic calculations were based on enthalpy and entropy. The developed computer program was validated by simulating a commercial gas turbine and comparing the results obtained, also using a commercial program, GASTURB®. The presented optimization process shows results for a single objective, two objectives, and three objectives, where the results show a comparison between different design points obtained. The software developed will be of great assistance in the learning of engineering students.
Merzvinskas, Marcelo
,
Bringhenti, Cleverson
,
Tomita, Jesuino Takachi
,
Jefferds Dos Santos Silva, Franco
,
Tozi, Luiz Vitor
,
Salgado, Mayara Lopes
Proceedings of the ASME Turbo Expo
, vol. 6
Show abstract
Hide abstract © 2024 by ASME.The air conditioning system of executive, commercial, or military aircraft heavily relies on air cycle machines due to the availability of engine bleed air and their lightness and reliability compared to vapor cycle systems. The type of application, weight, refrigeration capacity, financial aspects, size, performance, and other specific design requirements drive the selection of suitable equipment for a particular aircraft. The motivation of this paper has been based on summarize the main concepts of the aeronautical environmental control system, as well as the mathematical aspects underlying the modeling of a simple/bootstrap air cycle unit in a software. The main aim is to develop software that can generate high level requirements that would be refined during the development phase of an aeronautical air conditioning system. It will be greatly benefit for engineers and students in the design of aeronautical air conditioning systems to better understand and to meet the design requirements. The results demonstrate the influence of the water-sprayer and chilled-recirculation system on air cycle performance and cabin inlet temperature, respectively. They also show changes in certain parameters of interest such as a function of altitude, power consumed by the secondary compressor, and air cycle machine fan. The computational model has proven to be a useful tool for performing parametric studies and evaluating critical points in designing and selecting an air conditioning unit based on a simple/bootstrap air cycle with humid air (any quantity of moist) as the working fluid.
Vesely, Ladislav
,
Kapat, Jayanta
,
Bringhenti, Cleverson
,
Ribeiro, Guilherme Borges
,
Tomita, Jesuíno Takachi
AIAA Scitech Forum and Exposition 2024
Show abstract
Hide abstract © 2024 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.Decarbonization of the aviation sector is a key factor for current and future systems. Waste Heat Recovery (WHR) may be used to convert waste energy to electric power by using a bottoming cycle, which can reduce the overall fuel requirement of the airplane. One of the potential bottoming cycles for aircraft application is a Supercritical CO2 (sCO2) power system. The sCO2 power system has advantages because of the component compactness, which is crucial for aircraft integration. However, the main challenge for aircraft integration is the size and weight of the heat exchangers. The present work focuses on the performance of the Supercritical CO2 power system in both current and next-generation aircraft engines considering an innovative and advanced design of the sCO2 heat exchangers (cooler and primary heat exchanger). The first part of the work is focused on the analysis of the sCO2 WHR system for an aircraft engine. The second part of the work is focused on a detailed heat exchanger selection, design and optimization based on the aircraft engine parameters. The results show the potential of WHR utilization, which may generate an additional 100 - 200 kW. However, the heat exchangers may increase overall weight of the aircraft. For this reason, an advanced design is necessary.
de Oliveira Silva, Carlos Rafaello
,
Bringhenti, Cleverson
,
Tomita, Jesuíno Takachi
,
Whitacker, Luiz Henrique Lindquist
Journal of Thermal Science and Engineering Applications
, vol. 15
(4)
Show abstract
Hide abstract © 2023 by ASME.Evaporative cooling systems are commonly used in thermoelectric plants to cool the air at gas turbines inlet, improving the performance of these engines. Normally, the evaporative cooling is modeled as adiabatic saturation and, in this case, the water-air equilibrium temperature depends only on the atmospheric air properties. However, other factors such as the water temperature that supplies the equipment and the ratio between the mass flow rates of water and air, also affect the equilibrium conditions of these systems. This work presents three methodologies to calculate the air temperature in equilibrium state, considering all the factors mentioned. The methodologies were implemented in a computer program written in FORTRAN. In all cases tested, the results obtained by the three models showed high convergence. As an example, for 70 different sets of inputs, the absolute and relative differences of the results were below 0.3236°C and 1.2480%, respectively. A statistical study, also on this sample of results, revealed that, for a confidence level of 99%, the hypothesis of the equivalence between the methods cannot be rejected.
Vesely, Ladislav
,
Kapat, Jayanta
,
Bringhenti, Cleverson
,
Tomita, Jesuíno
AIAA Scitech Forum and Exposition 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Correction Notice Reference 5 should be: L. Vesely, J. S. Kapat, C. Bringhenti, J. T. Tomita, M. F. Stoia, and K. Jui, “sCO2 Waste Heat Recovery System for Aircraft Engines,” AIAA 2022-1407. AIAA SCITECH 2022 Forum. January 2022. doi: https://doi.org/10.2514/6.2022-1407.
de Oliveira Silva, George Patton
,
Takachi Tomita, Jesuino
,
Bringhenti, Cleverson
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.The present work investigates the effect of reordering the nodes and elements of a grid according to the Hilbert curves on the cache utilization in an in-house parallel CFD code. A sorting algorithm is proposed based on domain decomposition techniques and the execution times are compared to those obtained by the structured grid format.
Vesely, Ladislav
,
Kapat, Jayanta
,
Bringhenti, Cleverson
,
Tomita, Jesuíno Takachi
AIAA Scitech Forum and Exposition 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Waste Heat Recovery is one of the key pathways to achieving reduced emissions and improving system efficiency. The Waste Heat Recovery (WHR) may be used to convert the waste energy to electric power by using a bottoming cycle. One of the potential bottoming cycles for aircraft application is a Supercritical CO2 (sCO2) power system. The sCO2 power system has advantages because of the component compactness, which is a key factor for aircraft integration. The present work focuses on the performance of the Supercritical CO2 power system in both the current and the next-generation aircraft engines considering the techno-economic evaluation of the bottoming cycle. The techno-economic evaluation needs to consider bottoming cycle integration and potential fuels, such as hydrogen, ammonia, or sustainable aviation fuel (SAF). The first part of the work is focused on the analysis of the sCO2 WHR system for an aircraft engine. The second part of the work is focused on a detailed techno-economic evaluation, including the capital, operation, and maintenance costs. The simulation was done using in-house computer programs for gas turbine performance and the sCO2 cycle. The results show the potential utilization of WHR in different operational regimes: idling on the ground, cruise, landing, and takeoff. The results show that the Waste Heat Recovery unit may generate an additional 100 - 200 kW. However, the additional power will require an additional cost for the system, approximately $ 2 Million.
Gomes Dias, Marcelo Marques
,
Tozi, Luiz Vitor
,
de Oliveira Silva, George Patton
,
Tomita, Jesuino Takachi
,
Bringhenti, Cleverson
Proceedings of the ASME Turbo Expo
, vol. 6
Show abstract
Hide abstract Copyright © 2023 by ASME.The industry and the academy are continuously developing new approaches, technologies, and models for gas turbine design. However, there was not enough time to cover all the relevant subjects for undergraduate or graduate students in one or two-semester courses. So, in previous works, the authors described a developed interactive platform for the preliminary design of multistage axial flow turbines for uncooled blades and improved it based on the student’s feedback, so it could be as didactic as possible. Its application in the courses offered by the Turbomachines Department at Aeronautics Institute of Technology (ITA) successfully accelerated the learning process of the basics. In the graduate courses, the use of the program granted time to more complex topics, e.g., blade cooling, off-design performance, CFD simulations, manufacture, and machine learning applied to turbomachine design, which were not covered in previous years. The program initiates with the data from thermodynamic cycle calculation and the definition of the main design parameters. Then, it computes the aerothermodynamic properties of the flow stage-by-stage, from hub to tip, and the geometry of the blades. Finally, it estimates the losses by source, iteratively, through the models of Ainley and Mathieson [1], Dunham and Came [2], or Kacker and Okapuu [3]. This work presents some studies performed by the students using the platform. Firstly, it was varied some design key parameters such as loading and flow coefficients, the aspect ratio and the pitch-to-chord ratio of the blades, the airfoil section geometry, and the tip clearance, once at a time while maintaining the others. Then, it was possible to observe how these modifications affected the number of stages required, the stress levels, the machine size, and the isentropic efficiency, tracking the primary sources of loss. After, the students implemented other loss models, such as the one by Craig and Cox [4], aiming to analyze the effect of surface roughness on the losses. Finally, they compared the platform results with CFD simulations and experimental data from turbines developed at the Department. The paper concludes with the students’ insights through the project and comments on how the employed methodology improved their learning process.
de Oliveira, Igor
,
Bringhenti, Cleverson
,
Tomita, Jesuino T.
,
Maia, Ana A.G.
,
Kapat, Jayanta S.
,
Fernandez, Erik
Proceedings of the ASME Turbo Expo
, vol. 13C
Show abstract
Hide abstract Copyright © 2023 by ASME.The inducer is an axial pump that is part of the propellant injection system of Liquid Propellant Rocket Engines (LPRE). It is located at the inlet of the turbopump assembly and is critical for designing high performance LPREs. Its geometric and operational characteristics allow it to operate at low inlet pressures, delaying the appearance of cavitation and allowing the propellant tanks to operate at lower pressures. This allows the tanks to be lighter due to a reduced wall thickness requirement. The inducer also needs to operate harmoniously with the other components of the turbopump, especially with the main impeller which is located just downstream in the system. Therefore, it is important that the flow conditions at the inducer inlet and outlet are known and integrated with the turbopump and tank design. The present work aims to develop a methodology for inducer design based on literature established methods in order to obtain geometry and evaluate the flow conditions in liquid-propelled rocket engine inducer pumps. This work will assess outlet flow and pressure conditions in a way that it is possible to match them with the main impeller inlet. Performance criteria are evaluated in terms of the outlet pressure coefficient, flow coefficient and efficiency focusing exclusively on non-cavitating conditions. Two established analytical methods were implemented, one to provide inducer geometry in terms of system operational requirements and another, from National Aeronautics and Space Administration (NASA), for performance prediction based on geometrical and operational parameters. Further analysis is complemented by simulating the generated geometry in a CFD software. The methods were validated using published experimental data and the performances of the analytical, numerical and experimental results were compared. Results showed that the 3D turbulent CFD simulations provided very good agreement of efficiency. Satisfactory results were obtained for the general trends of characteristic curves over a range of flow rates and the spanwise distribution of key performance parameters near design point. The pressure coefficient was significantly overestimated. The results of the analytical models showed good agreement with simulated CFD results, indicating appropriate calibration of loss coefficients.
Costa, Fabíola Paula
,
Tomita, Jesuíno Takachi
,
Silva, Vinicius Tavares
,
Andersson, Niklas
,
Grönstedt, Tomas
,
Bringhenti, Cleverson
Journal of Engineering for Gas Turbines and Power
, vol. 145
(1)
Show abstract
Hide abstract Copyright © 2023 by ASME.The boundary layer ingestion (BLI) concept has emerged as a novel technology for reducing aircraft fuel consumption. Several studies designed BLI-fans for aircraft. BLI-propellers, although, have still received little attention, and the choice of open-rotors or ducted propellers is still an open question regarding the best performance. The blade design is also challenging because the BLI-propulsors ingest a nonuniform flow. These aspects emphasize further investigation of unducted and ducted BLI-propulsors and the use of optimization frameworks, coupled with computational fluid dynamics simulations, to design the propeller to adapt to the incoming flow. This paper uses a multi-objective NSGA-II optimization framework, coupled with three-dimensional RANS simulations and radial basis function (RBF) metamodeling, used for the design and optimization of three propeller configurations at cruise conditions: (a) conventional propeller operating in the freestream, (b) unducted BLI-propeller, and (c) ducted BLI-propeller, both ingesting the airframe boundary layer. The optimization results showed a significant increase in chord and a decrease in the blade angles in the BLI configurations, emphasizing that these geometric parameters optimization highly affects the BLI-blade design. The unducted BLI-propeller needs approximately 40% less shaft power than the conventional propeller to generate the same amount of propeller force. The ducted BLI-propeller needs even less power, 47%. The duct contributes to the tip vortex weakening, recovering the swirl, and turning into propeller force, as noticed from 80% of the blade span to the tip. However, the unducted and ducted BLI-configurations presented a higher backward force, 26% and 46%, respectively, compared to the conventional propeller, which can be detrimental and narrow the use of these configurations.
Araújo, Lennon F.
,
Bringhenti, Cleverson
,
Whitacker, Luiz H.L.
,
Tomita, Jesuino T.
,
Figueira, José Márcio P.
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(11)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.The costs involved in the design, manufacture, certification and maintenance of a helicopter have grown over the past few years. In the certification phase of embedded systems, their safety levels and their performance requirements are verified. The helicopter engine is a system that must be reliable and capable of providing the necessary power to produce lift and controllability for the aircraft. In this work was developed a computer model to evaluate the helicopter engine’s performance under any flight conditions and the pilot’s inputs. The developed software was incorporated as a module in a flight test simulator at the Flight Tests and Research Institute (IPEV) which belongs to the Brazilian Air Force. This simulation tool allows foreseeing and investigating possible situations that may occur during actual flight tests, improving safety and reducing costs. Using MATLAB® Simulink, it was possible to run at the same time: an iterative and a non-iterative methodology, a control system to set the fuel flow schedule, based on several inputs generated from the thermodynamic model. Based on classic thermodynamics laws and differential equations, the particularities due to the helicopter application were adjusted: the influence of the pilot’s commands; performance requirements; running line control; and the fuel flow control system. The simulation results were compared with commercial gas turbine performance simulation software and with the data provided by the IPEV in five real flight tests. These data were also used for obtaining engine output power requirements according to collective stick position.
Maia, Ana A.G.
,
Silva, Lucilene M.
,
Tomita, Jesuíno T.
,
Bringhenti, Cleverson
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(6)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.The tip clearance is the gap between the rotor blade row and its casing. In this region, a leakage flow on the rotor blade tip is induced by pressure differences from rotor blade pressure side to suction side, resulting in a loss in the turbomachine efficiency and drop in performance. High pressure turbines (HPT) operate in the limit of the energy transfer process with low-aspect ratio blades and high-pressure loading. The tip clearance loss is significant when compared with other loss sources. To minimize the performance drop, different desensitization techniques were tested for turbulent flow in steady state. First, the HPT developed by NASA in the Energy Efficient Engine (E3) program was studied with its original configuration of rotor tip, also called flat-tip. Then, the winglet was implemented on rotor tip geometry, for both suction and pressure sides. Numerical simulations using the computational fluid dynamics were performed, and the results are compared with experimental data for both cases. The results show that in general, for the same HPT pressure ratio, the use of winglet on the rotor tip pressure side achieved the best results showing an increase in efficiency of 1.025 % for 3.7 of pressure ratio. Even the winglet on the rotor tip suction side presented an efficiency increase of 0.625 % for 3.7 of pressure ratio compared with flat-tip rotor configuration. Overall, both winglet configurations obtained results better than the common rotor blade flat-tip geometry, for the same pressure ratio operational condition.
Costa, Fabíola Paula
,
Bringhenti, Cleverson
,
Henriques, Izabela Batista
,
Tomita, Jesuino Takachi
,
Kapat, Jayanta Sankar
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(5)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.For a long time, thermal power plants play important roles in world electricity and are expected to continue, at least, in the next decades. However, the finitude of fossil fuel sources leads to the crucial need for improving the existing power generation systems. In this study, an in-house computational code was developed and validated to evaluate the energy, exergy and economic performance for thermal power plants applications. Based on operating data of an actual lignite coal-fired steam power plant, two cycles were designed and compared. In the cycle in which more components were added, the fuel consumption was 9.44% lower to produce the same amount of power, making more effective use of the fuel resource. This substantial reduction in fuel consumption reflected lower electricity average costs for this plant. Comparing to the electricity price of a country using the same type of fuel, it was found that it could be lower by 1.62 percentage points for household consumers. Although the higher costs with capital investment and operational and maintenance (O&M) due to the addition of these components, the attractive economic performance of the cycle reduces the annual fuel costs and offsets the increase in capital and O&M costs.
Tonon, Daniel da Silva
,
Tomita, Jesuino Takachi
,
Garcia, Ezio Castejon
,
Bringhenti, Cleverson
,
Almeida, Luiz Eduardo Nunes
Aerospace Science and Technology
, vol. 122
Show abstract
Hide abstract © 2022 Elsevier Masson SASAxial turbines are machines widely used in different engineering applications. Due to their constructive characteristics, they must have a space between the rotor blades and the turbine casing, called tip clearance. Unfortunately, this gap allows a part of the fluid to leak from the pressure side to the suction side of the rotor blades. This leakage is undesirable and represents an energy loss. A way to avoid part of this loss is through the use of desensitization techniques. Although the use of these techniques is widely known, no studies in the open literature have evaluated these techniques in hydraulic turbines. This work presents a numerical analysis of squealer desensitization techniques applied in a hydraulic axial turbine. The turbomachine under study is the first stage of the hydraulic axial turbine used in the Low Pressure Oxidizer Turbopump (LPOTP) of the Space Shuttle Main Engine (SSME). Numerical simulations were performed using CFX v.19.2 software, and computational meshes were generated in ICEM v.19.2 software. Initially, the computational model was validated, using the experimental results published by the National Aeronautics and Space Administration (NASA). A parametric analysis was performed considering the variation in squealer cavity depth and rim thickness. The study found that the squealer cavity depth has a greater influence on the stage performance than its rim thickness. The tendency is that the greater the cavity depth, the greater the stage efficiency. One of the squealer geometries analyzed allowed an average increased efficiency of 1.43%, over the entire turbine operational range. The results obtained also show that the application of the proposed geometries would enable the reduction in cavitation close to the trailing edge of the rotor blades. This result is extremely valuable, as it can impact the life cycle of the turbine.
Maia, A. A.G.
,
Cavalca, D. F.
,
Tomita, J. T.
,
Costa, F. P.
,
Bringhenti, C.
Applied Mathematics and Computation
, vol. 413
Show abstract
Hide abstract © 2021 Elsevier Inc.The present work describes the implementation of an implicit time-integration numerical scheme to solve viscous flows in an in-house CFD solver. The scheme is developed to calculate engineering problems involving compressible flows. This work extends the defect-correction technique for the 3D flow calculations, and all mathematical formulations are described. The CFD solver is based on the finite-volume method (FVM) to calculate the three-dimensional flow and can be applied to solve unstructured meshes. The current implementation uses the Flux-Difference Splitting method (FDS) developed by Roe combined with the MUSCL method and the Venkatakrishnan flux limiters to provide better accuracy of the numerical solutions. The implicit time-integration scheme was linearized applying the backward Euler method on the left-hand side (LHS) and a Newton-type linearization on the right-hand side (RHS) of the governing equations. The Jacobian matrix was computed analytically for the inviscid fluxes using the Roe fluxes, and for the viscous fluxes differentiating the conservative vector. Earlier work by Cavalca et al. (2018) showed the robustness and accuracy of this implicit solver to predict inviscid flows over the airfoil and into the supersonic nozzle. Finally, the Gauss-Seidel (GS) iterative method was applied to solve the resultant sparse and large system of equations. These numerical schemes and methods were applied to solve the laminar flow over a flat plate. Afterwards, the numerical solution was validated and verified with the exact Blasius solution. From the results, the numerical simulations exhibited superior robustness of the implicit-defect correction scheme when compared with the explicit scheme for compressible flows. All numerical particularities and their implementations are detailed in this paper.
Assato, Marcelo
,
Inceer, Ali Altar
,
Moraes, Lucilene
,
Tomita, Jesuino Takachi
,
Bringhenti, Cleverson
,
Bravo-Mosquera, Pedro
,
Rosell, Daniel
,
Grönstedt, Tomas
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 7
, pp. 4888-4902
Show abstract
Hide abstract © (2022) by International Council of Aeronautical Sciences (ICAS) All rights reserved.Variable cycle engines promise to enable adaptive cycles that give close to optimal performance over a wide range of conflicting mission requirements, such as low altitude high speed flight and supercruise still providing excellent range. Modelling such engines pose challenges for general purpose software since variable geometry gas paths modify the underlying set of equations being solved. It is possible to use multiple engine models transferring design data between the models. This, however, creates a high risk for inconsistency and modelling error. It is more attractive if the solutions obtained could be determined using the same model. In this work an in-house software was developed to model an Adaptive Cycle Engine (ACE). This development was used to show how variable cycle mode switches can be integrated into general purpose performance tools. The variable cycle engine uses a FLADE, which is a "fan on blade" component, to extend its range and to provide improved subsonic performance. The individual impact of the components, its effect on propulsion performance parameters and in the engine installation were analyzed as the main results. The contribution from this paper is thus two-fold, firstly the paper goes ahead and proposes new methods for the simulation of mode switching in generic performance tools by introducing dynamic equation systems. Secondly, the paper then studies the FLADE component and its potential performance benefits if added to a conventional turbofan architecture.
da Silva Tonon, Daniel
,
Tomita, Jesuino Takachi
,
Bringhenti, Cleverson
,
Barbosa, Daniel Ferreira Corrêa
,
Whitacker, Luiz Henrique Lindquist
,
Almeida, Luiz Eduardo Nunes
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 4
, pp. 2402-2418
Show abstract
Hide abstract © (2022) by International Council of Aeronautical Sciences (ICAS) All rights reserved.An Axial Turbine Blade Tip has a great influence on its flow behavior and performance. Due to the clearance between the turbine casing and the rotor blades tips, part of the flow leaks from the pressure side to the suction side. This leakage reduces the turbomachine efficiency, and therefore must be minimized. Over the years, the use of desensitization techniques has proven to be an excellent strategy for reducing this unwanted flow. These techniques, however, has only been studied in machines that operate with compressible fluids. The objective of this work is to verify the effects of two Winglet geometries in the first stage of the Liquid Oxygen (LOX) Turbine used as booster in the Space Shuttle Main Engine (SSME). The two Winglet geometries evaluated have identical thickness and width, being differentiated by their trailing edge region configuration. In this region, the first geometry (W1) connects to the trailing edge with an angle close to 90°, while the second geometry (W2) presents a smooth connection. The results obtained show that it is possible to improve the stage efficiency depending on the geometry adopted, as well as to analyze the cavitation phenomenon. The mesh generation and simulations were done using a commercial software and the 3D flow calculations were based on the Reynolds Averaged Navier-Stokes (RANS) equations.
De Oliveira Silva, George Patton
,
Tomita, Jesuino Takachi
,
Bringhenti, Cleverson
,
Whitacker, Luiz Henrique Lindquist
,
Da Silva Tonon, Daniel
Proceedings of the ASME Turbo Expo
, vol. 5
Show abstract
Hide abstract Copyright © 2022 by ASME.The gas turbine industry requires extensive knowledge in several areas of engineering, and since both industry and academy continuously develop new approaches, technologies, and models, usually, there is not enough time to cover all the relevant subjects in one or two-semester courses for undergraduate or graduate students. In previous work, the authors have presented an interactive platform for the preliminary design of single-stage axial turbines with uncooled blades, for use at the undergraduate courses offered by the Turbomachine Department at Aeronautics Institute of Technology to accelerate the learning process. The present work aims to present an expansion of this interactive learning platform, with the inclusion of a module for the thermodynamic cycle study, a module for off-design calculations, and the generation of a PDF file containing the step-by-step solution memorial with all the equations and values used in the design. The work also presents a structure for the conduction of a graduate course in turbomachines focused on the design of axial turbines. It comprehends theory and exercise classes, oriented study with the interactive learning platform, and a project in which the students have to implement some of the modules and run test cases. The authors observed more interest of the students and higher quality questions in the classes while using the interactive platform or programming, developing a better understanding of the design process until the end of the course. Also, while, in previous semesters, the preliminary design occupied almost half of the 48-hour course, it took only 12-hour to cover the same subject, granting time to more advanced topics, such as blade cooling, off-design performance and computational fluid dynamics simulations.
Díaz, Rubén Bruno
,
Tomita, Jesuíno Takachi
,
Bringhenti, Cleverson
,
da Silva, Daniel Tonon
,
Cavalca, Diogo Ferraz
Proceedings of the ASME Turbo Expo
, vol. 10-A
Show abstract
Hide abstract Copyright © 2022 by ASME.Passive wall treatments with circumferential grooves in axial compressors proved to be effective in increasing the compressor stall margin in previous researches by creating a resistance to the flow that leaks in the tip clearance region of the compressor, from the rotor blade pressure side to the suction side. In the present work, a passive wall treatment with circumferential grooves was implemented in a multi-stage axial compressor. Different configurations of circumferential grooves were created at the casing of the first rotor row used in a four-stage axial flow compressor. 3D CFD flow simulations were performed in order to evaluate all the specified configurations aiming to find improvements on compressor stall margin. Investigations on the compressor flow characteristics were realized and the stall margin variations were determined. The numerical simulations were performed based on the Reynolds-Averaged Navier Stokes equations and the turbulence model was the k-ω SST. After the simulations, several rotational speeds of the compressor map characteristics, including the design-point rotational speed, were obtained for the case without casing treatment (smooth wall case) and for the case with circumferential grooves. In the results, passive wall treatment with circumferential grooves demonstrated an improvement in the compressor stall margin, especially for N=0.60 and N=0.90 rotational speeds.
Vesely, Ladislav
,
Kapat, Jayanta
,
Bringhenti, Cleverson
,
Tomita, Jesuíno Takachi
,
Stoia, Michael
,
Jui, Kevin
AIAA Science and Technology Forum and Exposition AIAA Scitech Forum 2022
Show abstract
Hide abstract © 2022, American Institute of Aeronautics and Astronautics Inc.. All rights reserved.Waste heat recovery is a key pathway to achieving reduced emissions and improved system efficiency. Waste heat can potentially be converted to electric power by several methods. One of the most effective methods is based on using a supercritical CO2 waste heat recovery power system. The sCO2 power system has advantages because of component compactness, which is an important consideration for aircraft integration. The present work focuses on implementing the supercritical CO2 power system into both current and next-generation aircraft engines that may use different fuels, such as hydrogen, ammonia, or sustainable aviation fuel (SAF). The first part of the work is focused on detailed optimization of the sCO2 waste heat system for a real aircraft engine with two sCO2 cycle configurations. The second part of the work is focused on detailed design of the heat exchangers, including weight and pressure drop calculation. The simulation was done using an in-house computer program for gas turbine performance and for the sCO2 cycle. The results show the potential utilization of waste heat in different operational regimes: idling on the ground, cruise, landing, and takeoff. One engine (nominal thrust of 9kN) with two different waste recovery units are investigated. The results demonstrated that the waste heat unit could generate an additional 100-200 kW for the 9-kN-engine (under cruise operation), which may reduce fuel consumption, even if the sCO2 system weight is around 800 lbm / 364 kg.
Whitacker, Luiz Henrique Lindquist
,
Tomita, Jesuino Takachi
,
Bringhenti, Cleverson
International Journal of Mechanical Sciences
, vol. 213
Show abstract
Hide abstract © 2021 Elsevier LtdThe requirements of Liquid Propellant Rocket Engine (LPRE) are high for thrust, specific impulse, and flow rate; thus, its components also have strict requirements. For the turbopumps (TPs), this means high flow rate, high rotational speed, and high pressure ratio, which makes their operations susceptible to the cavitation phenomenon, as observed in two previous works. In the first, cavitation regions were observed in the first stage of the Space Shuttle Main Engine (SSME) Liquid Oxygen (LOX) booster turbine, for 3.0, 5.5, and 8.0% tip clearances (relative to rotor blade height), using monophase flow (Lindquist Whitacker et al., 2017). In the second, the simulations were performed with multiphase flow, producing results more physically coherent for the 3.0% gap configuration (Whitacker et al., 2018). The characteristics of both types of simulations in space propulsion applications still require better understanding. Therefore, to compare monophase and multiphase results at various operating points and turbine configurations, steady-state turbulent 3-D Computational Fluid Dynamics (CFD) simulations were performed, based on Reynolds-Averaged Navier-Stokes (RANS) formulation. The same three tip configurations for the turbine first stage were simulated, and the calculations were validated using experimental results from the National Aeronautics and Space Administration (NASA) (Boynton and Rohlik, 1976). This made it possible to verify the effect of the tip clearance on the machine performance and internal flowfield. When the gap increased, the pressure loading decreased in a large region of the blade tip, the interaction was greater between the Tip Clearance Vortex (TCV) and a vortex generated around the shroud cavitation region (Cavitation Vortex - CV), and this interaction moved towards the middle of the blade-to-blade passage. Thus, the losses increased and the efficiency decreased. Various comparative aspects between the simulations using both mono and multiphase numerical schemes are also discussed.
Fernandes, Paula Cristina Gomes
,
Filgueiras, Viviane Fajardo
,
Matte, Bibiana Franzen
,
Lopes, João Henrique
International Journal of Biological Macromolecules
, vol. 316
Show abstract
Hide abstract © 2025Alginate hydrogels are extensively utilized as a foundation for bioink formulations due to their facile gelation properties. In this study, the rheological behavior of alginate cross-linked by various biologically relevant ions was systematically investigated, with an emphasis on bioink development for bioprinting applications. While the cross-linking of alginate by calcium (Ca2+) ions is well-established, this work explored the effects of other divalent alkaline earth ions, including magnesium (Mg2+), strontium (Sr2+), and barium (Ba2+), as well as trivalent ions iron (Fe3+) and lanthanum (La3+), and the monovalent ion cesium (Cs+). Rotational and oscillatory rheological tests were performed to assess the gelation behavior and mechanical properties of the hydrogels. The findings demonstrated that alginate gelation is influenced not only by ion valency but also by charge density. Among the divalent ions, Mg2+ failed to cross-link alginate chains effectively, whereas Ba2+ produced hydrogels with superior rheological properties. The trivalent ions, Fe3+ and La3+, induced gelation at relatively low concentrations, highlighting the role of charge density in enhancing cross-linking efficiency. In contrast, the monovalent ion Cs+, with its low charge density, did not promote hydrogel formation. These results were critically analyzed in the context of bioprinting requirements, emphasizing the importance of ion selection for tailoring bioink properties to meet the mechanical and structural demands of bioprinting processes.
Aguiar, Ana Carolina
,
Bianchi, Jhonatan R.O.
,
Lopes, Joao Henrique
,
Ferreira, Filipe V.
ACS Applied Nano Materials
, vol. 8
(4)
, pp. 2033-2045
Show abstract
Hide abstract © 2025 The Authors. Published by American Chemical Society.Nanocellulose-based materials have been widely used to encapsulate and release drugs due to their biocompatibility, high drug-loading capacity, and controllable release profiles. However, effective administration of hydrophobic drugs remains challenging due to the water-insoluble organic compounds that make up many currently available drugs (e.g., anti-inflammatory or anticancer drugs). Here, we developed a pH-responsive coated bacterial cellulose (BC) capsule loaded with the hydrophobic drug curcumin (Cur) as a proof of concept for delivering targeted hydrophobic drugs to the colon. Cur was encapsulated in the hydrophilic capsule through an osmotic gradient phenomenon and then coated with carboxymethyl chitosan. The coating was carried out by adding calcium chloride, which facilitates the cross-linking of carboxymethyl chitosan, forming a stable protective layer. In vitro release analysis using the gastrointestinal medium revealed that the BC capsule coated with the pH-sensitive polymer carboxymethyl chitosan had a release profile activated by pH 6.8, providing efficient and protecting loads from premature release. In vitro experiments were performed with HT29 cells and showed that capsules loaded with Cur were more toxic to cancer cells. Overall, the proposed scalable, inexpensive, and simple manufacturing method has great potential for advanced biomedical applications including targeted therapy for hydrophobic drug delivery.
Bernardo, M. P.
,
Ferreira, F. V.
,
Oliveira, L. F.
,
Mattoso, L. H.C.
,
Lopes, J. H.
Materials Today Chemistry
, vol. 43
Show abstract
Hide abstract © 2024 Elsevier LtdBone tissue engineering (BTE) aims to address critical challenges in bone regeneration caused by trauma, diseases, or age-related degeneration. Despite the inherent regenerative capacity of bone tissue, large or complex defects often exceed the body's ability to heal effectively. This paper explores the development and characterization of printed poly-lactic acid and multifunctional bioactive glass (PLA/MFBG) composites as potential solutions for enhancing bone regeneration strategies. Bioactive glasses, known for their biocompatibility and osteogenic properties, were synthesized via a sol-gel route. The synthesis incorporated essential ions (Si, Ca, P, Cu, Sr, Mg, Zn) crucial for bone formation. The improved mechanical and biological properties required for effective bone substitutes were achieved by the integration of MFBG into PLA matrices using fused deposition modeling (FDM), e.g., a cost-effective 3D printing technique suitable for large-scale scaffold production. The composite materials exhibited enhanced physico-chemical properties, along with improved mechanical strength, controlled biodegradation, and superior biocompatibility, underscoring their potential for advanced BTE applications. This research underscores the potential of integrating multifunctional bioactive glass into polymer matrices as a viable approach to overcome current limitations in bone tissue engineering. It paves the way for future advancements in medical and dental therapies.
Lopes, Joao Henrique
,
Tabary, Nicolas
,
Hernandez-Montelongo, Jacobo
Frontiers in Bioengineering and Biotechnology
, vol. 13
Ganem, G. C.A.
,
Oliveira, L. F.M.
,
Pagan, B. M.
,
Okamoto, S.
,
Lopes, J. H.
Journal of Non Crystalline Solids
, vol. 638
Show abstract
Hide abstract © 2024 Elsevier B.V.This work presents the synthesis and characterization of a multicomponent mesoporous bioactive glass (MMBG) derived from the composition of 58S glass modified with copper, zinc, and boron. Morphological data revealed the presence of spherical particles with an average size of 616 nm and a specific surface area of 295 m2·g−1. X-ray diffractogram analysis confirmed the lack of long-range order in the MMBG, indicating the presence of a disordered vitreous structure characteristic of glass. The structural scenario of the bioactive glass MMBG reveals a characteristic configuration of borosilicate glasses, where the [BO4] polyhedra, along with SiO4 tetrahedra, constitute the backbone of the glassy matrix. Concerning zinc and copper ions, they function similarly to calcium in compensating for the remaining negative charges within the borosilicate network, behaving as typical network-modifying ions. The presence of these heavy ions, coupled with the formation of the borosilicate network in MMBG, led to a 20 % increase in density compared to 58S glass. Additionally, alterations in the chemical composition and structure of MMBG resulted in a reduction in molar volume compared to 58S, indicating a decrease in the volume occupied by one mole of oxygen in the glass matrix, thereby increasing the oxygen packing density. The pH studies reveal that changes in the chemical composition of MMBG did not compromise its chemical reactivity in aqueous environments. The capability of MMBG glass to act as a bioactive agent for ion therapy is evidenced by its ability to deliver Zn and Cu ions, as substantiated by the gradual disappearance of absorption in wavenumber range of 690–470 cm−1, attributed to the vibration of Zn-O and Cu-O bonds. Preliminary in vitro assay for bioactivity in SBF revealed that the formation of apatite layer on the surface of MMBG glass was notably thicker and denser compared to 58S glass. This result highlights the superior bioactive response of the MMBG bioactive glass, indicating its potential as an exceptionally favorable material for various biomedical applications.
Ferreira, Filipe V.
,
Ezazi, Nazanin Z.
,
Otoni, Caio G.
,
Aguiar, Ana Carolina
,
Bianchi, Jhonatan R.O.
,
Lopes, João H.
,
dos Santos, Danilo M.
,
Greca, Luiz G.
,
Barud, Hernane S.
,
Santos, Hélder A.
,
Rojas, Orlando J.
,
Mattoso, Luiz Henrique Capparelli
ACS Applied Polymer Materials
, vol. 6
(7)
, pp. 3708-3720
Show abstract
Hide abstract © 2024 American Chemical SocietyThe colon is a main absorption site (nutrients and drugs) and a target for oral therapeutic delivery. However, the latter is challenged by the fact that most drugs degrade during transit in the gastrointestinal tract (GIT). Herein, we rationally designed a universal controlled-release system based on cubosomes contained in microbial nanocellulose capsules that enabled oral administration and pH-triggered delivery of bioactives. We show that the bicontinuous cubosome structure allows the simultaneous incorporation of drugs with differing polarity or surface energy. Furthermore, the multidrug cubosomes combined with the cellulose carrier by in situ biofabrication was demonstrated as a route toward multicomponent 3D capsules with added protection in the GIT. The obtained capsules were subsequently coated with sodium alginate to enable responsiveness, achieving dual cargo-controlled release and site-specific administration. In sum, we successfully engineered pH-responsive, nontoxic microcapsules as a versatile platform for colon-targeted multidrug delivery.
da Rocha, Geovana Vilas Bôas
,
Lopes, João Henrique
,
Travessa, Dilermando Nagle
,
Jorge, Alberto Moreira
,
Roche, Virginie
Applied Surface Science
, vol. 645
Show abstract
Hide abstract © 2023 Elsevier B.V.The present work presents and discusses the results of a comprehensive electrochemical study of the laser-textured β-Ti12Mo6Zr2Fe (TMZF) alloy coated with a bioactive layer (TMZF-BL), which was strategically designed to produce an improvement in corrosion resistance and impart bioactive properties to the TMZF alloy. The bioactivation of the laser-textured TMZF alloy was performed using a simple and innovative strategy that effectively coated the metal surface with a bioactive layer structured with bioactive glass (BG) particles functionalized with silicate and phosphate groups, acting as chemical anchoring agents. The electrochemical corrosion behavior of the bare and coated TMZF was evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) in Simulated Body Fluid (SBF) at 37 °C. Our results showed that the presence of the bioactive layer in the TMZF-BL samples shifted the corrosion potential (Ecorr) towards more noble values compared to polished TMZF (TMZF-P), and increased EIS modulus, suggesting that the corrosion resistance improved. The chemical stability of the bioactive coating was confirmed by the high polarization resistance and low capacitance values. Various analysis techniques surveyed the apatite-forming ability and growth on the surface of TMZF-P and TMZF-BL alloys as a function of soaking time in SBF. The bone-like apatite formation rate depended on the homogeneity of the bioactive layer covering the surface of the TMZF-BL alloy. Taken together, our results confirm the success of the experimental strategy designed to bioactivate the TMZF alloy and reinforce the potential of this approach for the development of highly stable bioactive implants, in addition to protecting the alloy surface against corrosion in the physiological environment.
Ferreira, Filipe V.
,
Souza, Alana G.
,
Ajdary, Rubina
,
de Souza, Lucas P.
,
Lopes, João H.
,
Correa, Daniel S.
,
Siqueira, Gilberto
,
Barud, Hernane S.
,
Rosa, Derval dos S.
,
Mattoso, Luiz H.C.
,
Rojas, Orlando J.
Bioactive Materials
, vol. 29
, pp. 151-176
Show abstract
Hide abstract © 2023 The AuthorsWe review the recent progress that have led to the development of porous materials based on cellulose nanostructures found in plants and other resources. In light of the properties that emerge from the chemistry, shape and structural control, we discuss some of the most promising uses of a plant-based material, nanocellulose, in regenerative medicine. Following a brief discussion about the fundamental aspects of self-assembly of nanocellulose precursors, we review the key strategies needed for material synthesis and to adjust the architecture of the materials (using three-dimensional printing, freeze-casted porous materials, and electrospinning) according to their uses in tissue engineering, artificial organs, controlled drug delivery and wound healing systems, among others. For this purpose, we map the structure–property–function relationships of nanocellulose-based porous materials and examine the course of actions that are required to translate innovation from the laboratory to industry. Such efforts require attention to regulatory aspects and market pull. Finally, the key challenges and opportunities in this nascent field are critically reviewed.
Medeiros, Guilherme S.
,
Oliveira, Luis F.M.
,
Ferreira, Filipe V.
,
Souza, Lucas P.
,
Martin, Richard A.
,
de Oliveira, Ivone R.
,
Lopes, João H.
Journal of Non Crystalline Solids
, vol. 599
Show abstract
Hide abstract © 2022 Elsevier B.V.In this work, we report the synthesis and characterization of sol-gel bioactive glasses containing niobium (Nb) and gallium (Ga), a multifunctional glass that synergistically combines the respective effects of these species in potentiating bone repair and regeneration, concomitantly with a bone cancer targeted therapy. We found that the entry of Ga3+ into the vitreous network promotes an increase in the network connectivity, contributing to an increase in the degree of polymerization of the glass, since part of the calcium ions that behave as network modifying agents were replaced by gallium ions that act as network formers, and hence a replacement of part of the Si-O−…Ca2+…−O-Si by Si-O-Ga-O-Si bonds. Such results confirmed an increase in bridging oxygen bond density associated with a decrease in the number of bonds per unit volume of the glass due to the expansion of the glassy network. Furthermore, the incorporation of Ga2O3 at the expense of CaO in the composition of SNb3Ga3 decreased the ionicity of the chemical bonds. The study of pH variation revealed that the presence of Ga decreases the solubility of the glass influenced by a reduction in non-bridging oxygens (NBOs) concentration, which in turn is associated with an increase in glass network connectivity.
Souza, Lucas
,
Ferreira, Filipe V.
,
Lopes, Joao H.
,
Camilli, Jose Angelo
,
Martin, Richard A.
ACS Applied Materials and Interfaces
, vol. 14
(40)
, pp. 45156-45166
Show abstract
Hide abstract © 2022 American Chemical Society. All rights reserved.Traditional osteosarcoma therapies tend to focus solely on eradicating residual cancer cells and often fail to promote local bone regeneration and even inhibit it due to lack of precise control over target cells, i.e., the treatment affects both normal and cancer cells. Typically, multistep procedures are required for optimal efficacy. Here, we found that a silica-based bioactive material containing 3 mol % gallium oxide selectively kills human osteosarcoma cells and presents excellent in vivo osteointegration, while showing no local or systemic toxicity. Cell culture media conditioned with the proposed material was able to kill 41% of osteosarcoma cells, and no significant deleterious effect on normal human osteoblasts was observed. In addition, rats treated with the gallium-doped material showed excellent material-bone integration with no sign of local toxicity or implant rejection. Systemic biocompatibility investigation did not indicate any sign of toxicity, with no presence of fibrosis or cellular infiltrate in the histological microstructure of the liver and kidneys after 56 days of observation. Taken together, these results show that synergistic bone regeneration and targeted cancer therapy can be combined, paving the way toward new bone cancer treatment approaches.
Vargas Machuca Bueno, O. M.
,
San-Miguel, M. A.
,
Bertran, C. A.
,
Zacarias da Silva, E.
,
Lopes, J. H.
Materials Today Chemistry
, vol. 24
Show abstract
Hide abstract © 2022 Elsevier LtdThe sol-gel method is one of the most used methods due to its outstanding capacity to obtain alkaline-earth phosphosilicate bioactive glass with high bioactivity. This efficient synthesis method involves several stages constituted by intermediate chemical reactions, which are governed by mechanisms and kinetic parameters that lead to the formation of the precursor gel of the vitreous matrix. Although the sol-gel method has been widely used for the preparation of materials, some steps are still not completely understood and that affect the final properties of the synthesized materials. For instance, the hydrolysis reaction of triethyl phosphate (TEP) which, similarly to tetraethyl orthosilicate (TEOS), is assumed to be complete in the stage of formation of the precursor gel of the glass matrix. Furthermore, the SN2-type mechanism for the hydrolysis of TEP is widely assumed. However, the absence of studies that support these presumptions fully justifies the use of theoretical methods to gain information about the hydrolysis of TEP within the sol-gel synthesis of 58S bioactive glass. Density functional theory (DFT) and molecular dynamics (MD) simulations were used to study the reaction mechanisms and kinetic behavior of TEP hydrolysis. Our results show that the TEP hydrolysis reaction is very slow in its three stages, occurring not only via the SN2 mechanism with configuration inversion (SN2–I), as is commonly reported in the literature, but also via SN2 with configuration retention (SN2–R). Furthermore, it was found that the hydrolysis reaction via SN2–I occurs with faster kinetics than SN2–R. This behavior was observed for the three stages of TEP hydrolysis, both in protonated and non-protonated solutions. Based on our findings on the mechanisms and kinetics of triethyl phosphate hydrolysis reactions, a simple chemical model for the formation of calcium pyrophosphate crystalline domains in 58S sol-gel bioactive glass was proposed. In our model, TEOS undergoes rapid hydrolysis, followed by immediate condensation leading to the formation of three-dimensional silica gels, that permeate non-hydrolyzed TEP molecules due to their slow kinetic rate. This mismatch between the reactions of precursor alkoxides in acidic medium, results in a strong tendency in the formation of a glassy microstructure with low structural homogeneity characterized by crystalline domains of calcium pyrophosphate permeated by a silica-rich glass matrix.
Lopes, Joao Henrique
,
Tabary, Nicolas
,
Hernandez-Montelongo, Jacobo
Frontiers in Bioengineering and Biotechnology
, vol. 10
Lopes, João Henrique
,
Magalhães, Alviclér
,
Bertran, Celso Aparecido
Ceramics International
, vol. 48
(6)
, pp. 8039-8050
Show abstract
Hide abstract © 2021The pioneeristic work of Hench led to the development of a calcium sodium phosphosilicate composition called 45S5 Bioglass®, which has been investigated extensively for applications in the field of bone repair and regeneration because of its bioactivity, i.e., ability to form a bond to living bone. The bioactivity of silicate glass is qualitatively associated with the development over time of the apatite layer on a bioactive glass, while quantitatively it would be related to how fast the formation of this crystalline phase occurs. In this work, (Camoltensaltbath2+|Naglass+) ion exchange in a molten salt bath (MSB) was employed for modifying the glass surface aiming to create a more reactive glass in a thin shell that surrounds the vitreous core, which preserves all the bioactivity characteristics of 45S5 Bioglass® composition. The 45S5@Ca45S5 core-shell-structured bioactive glass is characterized by a vitreous matrix enriched with calcium and a highly depolymerized silicate network. The presence of calcium-rich glass composition restricted to a thin shell acts as a catalyst, accelerating all the earlier events that occur at the glass/solution interface. The kinetics of deposition of the silica-gel and apatite layers was investigated by FTIR and 31P MAS NMR, respectively. The results suggest that the modification of the glass surface causes not only a reduction in the formation time of silica-gel and amorphous calcium phosphate on the glass surface but also induced the formation of the apatite phase with a higher degree of crystallinity.
Oda Usuda, Erik
,
Colman, Flávio Clareth
,
e Silva, Cesar Celestino de Souza
,
Imamura, William
,
de Bona, Thiago Henrique
,
Lima, Otavio Aristides
,
Zanetti, Marcel Heitor Kuawabara
,
Franchetti, Leonardo José Constantino
,
Rosa, Silvia Luciana Favaro
,
Otubo, Jorge
,
Sakiyama, Rubens Zenko
,
Alves, Cleber Santiago
,
Silva, Ricardo Alexandre Galdino da
,
Carvalho, Alexandre Magnus Gomes
Measurement Science and Technology
, vol. 36
(8)
Show abstract
Hide abstract © 2025 IOP Publishing Ltd. All rights, including for text and data mining, AI training, and similar technologies, are reserved.Energy conversion materials represent a rapidly evolving field that is core to future sustainable technologies. Caloric effect materials, which convert magnetic, electrical, or mechanical stress into thermal energy, are particularly promising for their potential application in solid-state cooling. In particular, the torsiocaloric effect—where materials convert pure shear stress into thermal energy—remains relatively underexplored despite its immense technological potential. However, progress in this area has been hindered by the lack of commercial instrumentation designed to study the thermomechanical properties of materials under shear stress. In this work, we present a device capable of characterizing materials under shear stress and directly measuring the torsiocaloric effect efficiently. The system was tested using two distinct materials—a rigid polymer and a shape memory alloy—demonstrating its versatility. Our results show that the device can successfully generate torque versus angular displacement curves, conduct fatigue tests, measure adiabatic temperature change, and evaluate caloric reversibility. These outcomes highlight the device’s excellent performance and its potential to advance the research in the torsiocaloric field.
Silva, Rodrigo da
,
Baroni, Luis Felipe Sverzut
,
Martins Junior, Claudio Bessera
,
Camilo Magalhães, Danielle Cristina
,
Vacchi, Guilherme Santos
,
Kliauga, Andrea Madeira
,
Lima, Nelson Batista
,
Otubo, Jorge
,
Della Rovere, Carlos Alberto
Advanced Engineering Materials
, vol. 26
(5)
Show abstract
Hide abstract © 2023 Wiley-VCH GmbH.The addition of rare earth elements, such as cerium, to austenitic Fe–Mn–Si-based shape memory alloys has been shown to improve both corrosion resistance and shape recovery. However, the mechanisms underlying the effect of Ce on shape recovery are still unclear. This study investigates the influence of the addition of small amounts of Ce (0.18, 0.42, and 0.96 wt%) on the microstructure and shape recovery of an austenitic Fe–13.50Mn–3.98Si–9.54Cr–4.51Ni alloy. Ce additions induce the formation of a large number of Ce-rich particles, which act as austenitic grain refiners. Both grain refinement and the formation of Ce-rich particles contribute to the strengthening of the matrix at 0.42 wt% Ce addition. In addition, Ce additions alter the MS temperature, which increases with Ce additions. Total shape recovery improves with 0.18 and 0.42 wt% Ce additions, but decreases with 0.96 wt% Ce addition. The beneficial effect of Ce addition in improving the shape recovery of the austenitic Fe–Mn–Si–Cr–Ni alloy is related to the enhancement of the elastic shape recovery component of the total shape recovery. However, the shape memory recovery due to the shape memory effect always decreases with the increase of the Ce content.
dos Santos, Guilherme José
,
Colombo, Tiago Cristofer Aguzzoli
,
Rodrigo Rego, Ronnie
,
Otubo, Jorge
Journal of Materials Research and Technology
, vol. 27
, pp. 4461-4468
Show abstract
Hide abstract © 2023 The AuthorsThe integrity evolution induced by manufacturing involving dissimilar TWIP and mild steel weld spots was investigated. Focus was given to the effect of manufacturing parametrization on controlling the dilution of the alloying elements and the resulting weld integrity. Samples manufactured with different conditions were characterized by chemical and phase composition, morphology, and mechanical properties. The findings showed that the distribution of chemical composition and metallurgical features are sensitive to the welding parameters. The influence of manufacturing on weld morphology was noticed. Manganese distribution is affected by the welding cycle, thus leading to austenite destabilization and brittle behavior upon a quasi-static tensile shear strength test. A processing set was proposed to control manganese dilution and martensite transformation.
Pereira, Renner
,
Pisani, Cristiano
,
Aiello, Vera
,
Cestari, Idágene
,
Oyama, Helena
,
Santos, Osmar
,
Otubo, Jorge
,
Moura, Daniel
,
Scanavacca, Mauricio
Heart Rhythm O2
, vol. 4
(9)
, pp. 565-573
Show abstract
Hide abstract © 2023Background: Esophageal thermal injury is a complication of atrial fibrillation (AF) ablation, and it can be avoided by esophageal deviation during left atrial posterior wall radiofrequency catheter ablation. Objective: This study aimed to evaluate the safety of a nitinol-based mechanical esophageal displacement device (MEDD) and its performance. Methods: This preclinical safety study was conducted on 20 pigs, with 10 undergoing radiofrequency AF ablation using the MEDD and 10 serving as a control group under anticoagulation but without radiofrequency application. Esophageal traumatic injuries were classified from 0 to 4 and were grouped as absent (grade 0), minor (grade 1 or 2), moderate (grade 3), or major risk lesions (grade 4) by anatomopathological study. Grades 1 and 2 were considered acceptable. Fluoroscopy was used to measure displacement. Results: Five (25%) pigs developed traumatic lesions, 4 with grade 1 and 1 with grade 2 (2-mm superficial ulcer). There was no difference in lesion occurrence between the radiofrequency and control groups (30% and 20%, respectively; P =.43). Under rightward displacement, the right edge moved 23.9 (interquartile range [IQR] 21.3–26.3) mm and the left edge moved 16.3 (IQR 13.8–18.4) mm (P <.001) from baseline. Under leftward displacement, the right edge moved 13.5 (IQR 10.9–15.3) mm and the left edge moved 16.5 (IQR 12.3–18.5) mm (P =.07). A perforation to the pharyngeal diverticulum occurred in 1 pig, related to an accidental extubation. Conclusion: In pigs, the MEDD demonstrated safety in relation to esophageal tissue, and successful deviation. Esophageal traumatic injuries were acceptable, but improper manipulation led to pharyngeal lesion.
Marques, Sofia Salles Lantyer
,
Sales-Contini, Rita de Cássia Mendonça
,
Otubo, Jorge
,
Bernardi, Heide Heloise
Alloys
, vol. 2
(2)
, pp. 110-121
Show abstract
Hide abstract © 2023 by the authors.In this work, the influence of heat treatment on the corrosion resistance of shape memory stainless steel based on FeMnSiCrNiCo was evaluated. Deformed samples were annealed from 250 °C to 1050 °C for 1 h. Scanning electron microscopy (SEM-EDS) and a Vickers microhardness test were used to characterize the microstructure. Thermal analysis was performed to identify phase transformations. Corrosion resistance was evaluated in an electrochemical test in a 3.5% NaCl solution. FeMnSiCrNiCo in the deformed state had better corrosion resistance compared to other conditions. However, as the annealing temperature increased, the corrosion resistance decreased due to the formation of precipitates.
Sashihara, Eduardo M.
,
Inoue, Pedro N.
,
Rigo, Odair D.
,
Lima, Nelson B.
,
Otubo, Jorge
Journal of Materials Research and Technology
, vol. 20
, pp. 3288-3295
Show abstract
Hide abstract © 2022 Elsevier Editora Ltda. All rights reserved.A Ti-50.8Ni (at.%)/Ti-55.9Ni (wt.%) VIM processed ingot was rotary swaged and rolled in parallel, obtaining bars with a total Area Reduction above 90% (from forged/rolled raw state one). Throughout the successive stages, the microstructural evolution, thermal and mechanical properties were compared. Deformation bands, grain morphology, precipitates and oxidation were evaluated (by OM and SEM/EDS). An essentially (∼100%) austenitic phase was detected at room temperature (via XRD/Rietveld method), while the Martensitic Transformation temperatures occurred at negative temperatures (via DSC). The rolled bar got through the process more regularly, with homogeneous and refined structure. Typical defects such as superficial microcracks and creases were relevant in the last stages of the two-dies rotary swaging with inductive heating. The work hardening level (via Hardness Test) was similar in both metal forming processes, being 5-7% more pronounced at the edge area of the bars due to redundant work.
Augusto, Anselmo S.
,
Urgessa, Girum
,
Rocco, José A.F.F.
,
Mendonça, Fausto B.
,
Iha, Koshun
Eng
, vol. 6
(8)
Show abstract
Hide abstract © 2025 by the authors.Blast mitigation of structures is an important research topic due to increasing intentional and accidental human-induced threats and hazards. This research area is essential to building capabilities in sustaining structural protection, site planning, protective design efficiency, occupant safety, and response and recovery plans. This paper investigates experimental tests and finite element analysis (FEM) of thin A36 steel sheets subjected to blast. Six field blast tests were performed at standoff distances of 300 mm and 500 mm. The explosive charges comprised 334 g of bare Composition B, and the steel sheets were 2 mm thick. The experimental results, derived from the analysis of high-speed camera recordings of the blast events, were compared with FEM simulations conducted using Abaqus®/Explicit version 6.10. Three constitutive material models were considered in these simulations. First, the FEM simulation results were compared with experimental results. It was shown that the FEM analysis provided reliable results and was proven to be robust and cost-effective. Second, an extensive set of 460 additional numerical simulations was carried out as a parametric study involving varying standoff distances and steel sheet thicknesses. The results and methodologies presented in this paper offer valuable and original insights for engineers and researchers aiming to predict damage to steel structures during real detonation events and to design blast-resistant structures.
Augusto, Anselmo S.
,
Urgessa, Girum
,
Amorim, Caio B.
,
Lopes Júnior, Robison E.
,
Mendonça, Fausto B.
,
Rocco, José A.F.F.
,
Iha, Koshun
Civileng
, vol. 6
(2)
Show abstract
Hide abstract © 2025 by the authors.Structural research teams face significant challenges when conducting studies with explosives, including the costs and inherent risks associated with field detonation tests. This study presents a replicable method for loading spherical and bare TNT-based cast explosive charges, offering reduced costs and minimal risks. Over eighty TNT and Composition B charges (comprising 60% RDX, 39% TNT, and 1% wax) were prepared using spherical molds made of thin aluminum, which are low-cost, off-the-shelf solutions. The charges were bare, meaning they lacked any casing, as the molds were designed to be easily removed after casting. The resulting charges were safer due to their smaller dimensions and the absence of hazardous metallic debris. Composition B charges demonstrated promising results, with their performance characterized through blast and thermochemical experiments. Comprehensive data are provided for Composition B charges, including TNT equivalence, pressures, velocity of detonation, DSC/TGA curves at four different heating rates, activation energy, peak decomposition temperatures, X-ray analysis, and statistics on masses and densities. A comparison between detonation and deflagration processes, captured in high-speed footage, is also presented. This explosive characterization is crucial for structural teams to precisely understand the blast loads produced, ensuring a clear and accurate knowledge of the forces acting on structures.
Augusto, Anselmo S.
,
Urgessa, Girum
,
Rocco, José A.F.F.
,
Mendonça, Fausto B.
,
Iha, Koshun
Applied Mechanics
, vol. 6
(2)
Show abstract
Hide abstract © 2025 by the authors.In recent years, a series of studies have examined the effects of blast loads on structures and proposed new materials to enhance or retrofit the resistance of conventional materials, such as steel or concrete. Polymeric materials, including foams and elastomers, play a significant role in this field due to their low density and favorable mechanical properties under dynamic loads. This study investigates the use of polyurethane elastomer to improve the mechanical properties of 2 mm A36 steel sheets. The efficiency of this material in steel structures has not yet been studied in the scientific literature through blast tests. A total of 18 near-field blast tests were conducted at standoff distances of 300 mm and 500 mm. The explosive charges consisted of 334 g of bare Composition B in a spherical shape. The steel sheets were fixed to rigid supports and exposed to the blast either bare or covered with different layers of commercial Shore A 60 or 90 polyurethane elastomer, with thicknesses varying from 2 to 6 mm. The maximum displacement of the steel sheets was measured using a high-speed camera and the results were compared. The elastomer retrofitted sheets exhibited a reduction in maximum displacement ranging from 5% to 20% when compared to the sheet without the elastomer.
Gonçalves, Rene Francisco B.
,
Mendonça, Fausto B.
,
Rocco, José Atílio F.
Anais Da Academia Brasileira De Ciencias
, vol. 97
(1)
Show abstract
Hide abstract © 2025 Academia Brasileira de Ciencias. All rights reserved.The N5⁻ anion, known as pentazolate, represents a groundbreaking advancement in the field of energetic materials, offering promising applications in rocket propulsion, explosive devices, and pyrotechnics. Comprising five nitrogen atoms arranged in a cyclic structure with a negative charge, has captured significant interest due to its unique configuration and high energy potential. In this article, we provide a comprehensive overview of the N5⁻ anion’s potential as an energetic material, alongside the role of RMD simulations in elucidating its behavior. The ReaxFF forcefield was used to simulate the materials pyrolysis. The total energy behavior of different species containing pentazolate, across a range of temperatures (1500 K to 3000 K) revealed distinct trends and characteristics associated with the thermal dynamics and stability of the molecule under varying thermal conditions. Their mechanisms were elucidated, and the kinetic parameters were calculated, indicating that CNN5, with its low activation energy (39.14 kJ/mol), stands out as the most reactive, while PolyN5, with the highest activation energy (52.88 kJ/mol), is the most stable. Overall, the N5- anion represents a promising avenue for the development of high-energy materials.
Souza, Camila B.
,
Gonçalves, Rene Francisco B.
,
Rocco, José Atílio F.F.
Anais Da Academia Brasileira De Ciencias
, vol. 96
Show abstract
Hide abstract © 2024, Academia Brasileira de Ciencias. All rights reserved.Currently, it is crucial for the lubricant formulation industry to explore cost-effective and environmentally friendly methodologies for analyzing the tribological properties of engine aviation lubricants under high-temperature and high-pressure operating conditions. This study demonstrates the feasibility of employing molecular dynamic simulations to gain essential insights into the evolution of the tribological properties of lubricants during operation. A three-layer molecular model was devised, comprising nickel aluminide molecules in the top and bottom layers, and polyol ester in the core. The impact of sliding velocities ranging from 20 km/h to 100 km/h was investigated under varying temperature and pressure conditions. Concentration, temperature and velocity profiles, radial distribution function, mean square displacement, and friction coefficient were calculated and analyzed in detail. Notably, the highest friction coefficients – ranging from 2.5 to 0.75-were observed at the lowest temperature and pressure conditions tested. Conversely, other sections of the gas turbine exhibited substantially lower friction coefficients – ranging from 0 to 0.01.Simulations demonstrate that increasing pressure and temperature reduce polymer chain mobility, leading to stronger internal interactions within the lubricant. Consequently, lubricant adsorption onto metal surfaces decreases. Furthermore, the lubricant performs exceptionally well when its molecules encounter higher velocities and temperatures. Based on the results obtained, the research demonstrates that the presented technique provides both quantitative and qualitative tribological information essential for understanding a system molecular behavior, serving as a guiding framework for researchers in the field.
Mendonça, Fausto B.
,
Urgessa, Girum S.
,
Domingues, Marcela G.
,
Rocco, Bruno T.
,
Junior, Leopoldo R.
,
Rocco, José A.F.F.
Brazilian Journal of Chemical Engineering
Show abstract
Hide abstract © The Author(s) under exclusive licence to Associação Brasileira de Engenharia Química 2024.Concrete is a common construction material used to support structures around the world. However, the durability of concrete is affected by weathering action, abrasion, and chemical attack and this may lead to reduction in desired material properties necessary to support structures. Electromigration is the transport of material in a conductor under the influence of an applied electric field. All conductors are susceptible to electromigration; therefore it is important to consider the effects the electrical current resulting from the applied field may have on the conductor. The net force exerted on a single metal ion in a conductor has two opposing contributions: a direct force and wind force. Electrochemical engineering is the branch of chemical engineering dealing with the technological applications of electrochemical phenomena, such as electrosynthesis of chemicals, electrowinning and refining of metals, flow batteries and fuel cells, surface modification by electrodeposition, electrochemical separations and corrosion. This paper presents results of two small-scale tests using electromigration process as a means of transporting nanosilica to recover cement matrix integrity of aged 32 MPa concrete samples extracted from a 40-year-old structure. A set up with two vessel was proposed, with 12 Vdc electrical font working for 48 h generating transportation of nanosilica (12 nm in diameter) into the aged concrete samples. The experiments were performed in two distinct laboratories. One at Flowtest in Brazil and one at the Research Laboratory of the George Mason University Department of Civil Engineering in the US. Thus, repeatability and reproducibility of the process can be proven under laboratory conditions. The success of the electromigration process was verified with electronic microscope (qualitative analysis), scanning electronic microscope, and X ray dispersive energy spectroscopy. The results showed that an electromigration of nanosilica into the cement matrix occurred and resulted in reduction of micro fissures. Additionally, deposition of silica on the sample surface was observed. Reduction of calcium in the matrix was verified with the development of hydrated calcium silicate, providing the recovery of cement matrix in increasing cement mechanical properties like strength and also decreasing the porosity of the concrete matrix. Another important phenomenon is the rehabilitating of the chloride contaminated concrete structure to extend its service life, an electrochemical chloride extraction (ECE) treatment with simultaneous migration of silicate ion was performed. Based on referenced literature, it can be assumed that the extraction of chlorine ions occurs simultaneously with the recovery of cement matrix by nanosilica.
Gonçalves, Rene F.B.
,
Rocco, José A.F.F.
,
Rocco, Leopoldo
,
Rocco, Bruno T.
Proceedings of the International Astronautical Congress Iac
, vol. 3
, pp. 1803-1806
Show abstract
Hide abstract Copyright © 2024 by the International Astronautical Federation (IAF). All rights reserved.Reactive molecular dynamics simulations were utilized to investigate the reaction between ammonium Perchlorate (AP) and aluminum (Al) particles. Two distinct sets of simulations were conducted, one involving a pure aluminum particle and the other featuring a passivated aluminum particle. The aim was to examine and compare the behavior of the reactive systems under different conditions. The simulations were performed using the ReaxFF force field, allowing for a detailed representation of chemical reactions at the atomic scale. Results revealed significant differences in the reaction dynamics between the two systems. The pure aluminum particle exhibited a more rapid and exothermic reaction with AP, leading to a higher release of energy and potentially enhanced propulsion performance. Conversely, the passivated aluminum particle displayed a slower and less exothermic reaction, attributed to the presence of an oxide layer inhibiting direct contact between aluminum and AP molecules. Additionally, kinetic parameters such as reaction rate constants were calculated for both sets of simulations, providing insights into the reaction kinetics of AP-A1 systems. Furthermore, the initial decomposition mechanism of AP was investigated, shedding light on the early stages of the reaction process. These findings provide valuable insights into the role of aluminum passivation in solid rocket propellant formulations and highlight the potential for optimizing energetic materials through molecular-level simulations. Overall, the comprehensive analysis presented in this study advances our understanding of AP-A1 interactions and offers a foundation for further research aimed at enhancing the performance and safety of energetic materials in propulsion applications.
Kirchhof, Edemar
,
Gonçalves, Rene F.B.
,
Domingues, Marcela G.
,
Rocco, Leopoldo
,
Rocco, Bruno T.
,
Rocco, José A.F.F.
Proceedings of the International Astronautical Congress Iac
, vol. 2
, pp. 1248-1252
Show abstract
Hide abstract Copyright ©2024 by the International Astronautical Federation (IAF). All rights reserved.Nitramines, like RDX and HMX, are also alternatives to AP as main components in smokeless propellants. They have high specific impulse but are moderately sensitive and have a slightly negative oxygen balance and are therefore unable to contribute positively to the oxygen balance of the propellant. Crystal defects are a constant in applied energetic materials (EMs) and play a crucial role in thermal degradation, combustion and ignition mechanisms, and subsequent aging. Defect engineering is the process of studying how defects affect an EM’s qualities and performances in order to design new EMs that meet the required specifications. An emerging field of study in energetic materials is crystal-defect engineering, which offers previously unheard-of opportunities for regulating physical, chemical, and electrical properties as well as propellants, explosives, and pyrotechnics compositions. There are numerous types of crystal defects, including line defects (dislocation), planar defects (twin, shear band, crack, and surface defect), and volume defects (void). Point defects also include orientational defects and element doping. In this study, ReaxFF molecular dynamics simulations were used to examine the effects of molecule vacancies on the reaction kinetics and thermal decomposition mechanisms of condensed-phase - HMX at different temperatures. The thermal decomposition of HMX is the primary event in the combustion process of solid rocket smokeless propellants, directly affecting the related performance of propellants and even rocket engines. Results showed that three primary initial decomposition mechanisms, namely, NNO2 bond dissociation, HONO elimination, and concerted ring fission, exist at both high and lower temperatures. Molecular vacancies affect how much each of the three pathways contributes to the initial breakdown of HMX, and these effects change with temperature. Molecular vacancies significantly enhance N-N bond cleavage and coordinated ring breaking at high temperatures (3200 K), while impeding the production of HONO bonds. The two main competing reaction pathways are N-N bond dissociation and HONO elimination, with the former being more prevalent during the first breakdown. Additionally, we calculated the first decomposition’s reaction rate constant and activation barriers for various vacancy concentrations. This RMD study showed that molecular vacancies accelerate the decomposition of condensed-phase HMX by increasing the reaction rate constant and reducing activation barriers.
Gonçalves, Rene F.B.
,
Rocco, José A.F.F.
,
Rocco, Leopoldo
,
Rocco, Bruno T.
Proceedings of the International Astronautical Congress Iac
, vol. 2023-October
Show abstract
Hide abstract Copyright © 2023 by the International Astronautical Federation (IAF). All rights reserved.Molecular dynamics simulations have emerged as a powerful tool for studying the passivation of metal surfaces by oxygen, providing insights into the mechanisms underlying this process at the atomic scale. In this study, we have used molecular dynamics simulations to investigate the passivation of an aluminium particle by oxygen, as aluminium is one of the most used metallic additives of solid rocket propellants. Specifically, the interaction between a single aluminium particle and oxygen molecules in a controlled environment. The simulations were performed using ReaxFF forcefield and involved the use of a variety of analytical techniques to analyse the results. The results of the simulations showed that the passivation of the aluminium particle by oxygen occurred through a sequence of reactions. Initially, the oxygen molecules adsorbed onto the surface of the particle, forming oxygen atoms that diffused into the bulk of the metal. This diffusion led to the formation of an oxide layer on the surface of the particle, which effectively passivated the underlying metal. Based on the behaviour observed, the passivation process was highly dependent on the temperature of the system. At low temperatures, the formation of the oxide layer was slower and incomplete, leading to the formation of a highly disordered oxide layer. At higher temperatures, the oxide layer formed much more quickly and was much more ordered, with a crystalline structure. Overall, the study provides valuable insights into the passivation of aluminium particles by oxygen, highlighting the importance of molecular dynamics simulations in the study of materials science. In particular, the results of the study shed light on the mechanisms underlying the passivation process and suggest that temperature plays a critical role in determining the structure and properties of the resulting oxide layer.
Ferreira, Démerson
,
Rocco, José A.F.F.
,
Domingues, Marcela Galizia
,
Bontorin, Daniel
,
Gonçalves, Rene
,
Marina, T.
,
Mendonça, Fausto Batista
Proceedings of the International Astronautical Congress Iac
, vol. 2023-October
Show abstract
Hide abstract Copyright © 2023 by the International Astronautical Federation (IAF). All rights reserved.Molecular dynamics is a computational method used to study the behavior of molecules and atoms over time. By simulating the interactions between individual particles, researchers can improve insights into the physical and chemical properties of materials at the atomic scale. This approach has been applied to a wide range of fields, from drug design to materials science and even rocket propulsion. In this case, for ducted rocket. One area where molecular dynamics has been particularly useful is in the study of boron oxidation. Boron is a lightweight and high-strength material that has potential applications in the aerospace industry. However, boron is also highly reactive with oxygen, which can lead to oxidation and degradation of its mechanical properties. By using molecular dynamics simulations, researchers can study the process of boron oxidation in detail and identify ways to mitigate its negative effects. One potential application of boron in the aerospace industry is in ducted rocket motors. Ducted rockets are a type of propulsion system that use a duct to compress air before mixing it with fuel and igniting it to burn and then generate thrust. This approach has several advantages over traditional rocket motors, including higher efficiency and lower noise levels. However, ducted rockets also require materials that can withstand the high temperatures and pressures generated during operation. Boron-based materials are well-suited for use in ducted rocket motors because of their high strength and heat resistance. However, boron oxidation can also be a concern in this context, as the high temperatures and pressures can accelerate the oxidation process. By using molecular dynamics simulations, researchers can study the interactions between boron and oxygen at the atomic level and identify ways to protect the material from oxidation. In summary, molecular dynamics simulations have a wide range of applications in materials science and engineering. In the context of boron oxidation and ducted rocket motors, this approach can be used to study the behavior of molecules and atoms at the atomic scale and identify ways to protect boron-based materials from oxidation and degradation. With continued research and development, boron-based materials could play an important role in the development of next-generation propulsion systems for aerospace exploration and other applications. Large-scale Atomic/Molecular Massively Parallel Simulator (LAMMPS) was used in this study. LAMMPS is a classical molecular dynamics code with a focus on materials modelling.
Gonçalves, Rene F.B.
,
Monteiro, Jorge F.
,
Rocco, José A.F.F.
,
Rocco, Leopoldo
,
Rocco, Bruno T.
Proceedings of the International Astronautical Congress Iac
, vol. 2023-October
Show abstract
Hide abstract Copyright © 2023 by the International Astronautical Federation (IAF). All rights reserved.Electrostatic discharge is recognized as a form of ignition of energetic materials and unanticipated events of this nature get attention due to the magnitude, delay in the development of projects and loss of life. Studies have established the correlation between metallic aluminum present in formulations and the sensitivity of solid propellants to electrostatic discharge (ignition and cracking). To evaluate the influence of the electric field on the formation of cracks in the composite, models were used in the software COMSOL Multiphysics relating the amount of aluminum and the sensitivity to ESD. An experimental design for simplex network mixtures with pseudocomponents was adopted and electrical permittivity was the property observed in hypothetical AP/HTPB/Al mixtures. A model built in the COMSOL simulated external and internal discharges in a rocket motor indicating sensitive points load accumulation - in its structure, represented by the superficial density of load. Furthermore, a model assigned by the Hong group of mechanics and structural materials from Iowa State University was used to evaluate crack formation and its relation to electrical permissiveness. The results associated to the equation obtained from the experimental planning show that the model presented for the study of rupture is in accordance with the literature. The studies carried out presented a new methodology for the study of the influence of electric fields on aluminized solid composites indicating the possibility of ignition via ESD.
da Silva Rodrigues, Carlos Henrique
,
Kirchhof, Edemar
,
Rocco, José Atílio Fritz Fidel
Quimica Nova
, vol. 46
(2)
, pp. 150-156
Show abstract
Hide abstract © 2023 Sociedade Brasileira de Quimica. All rights reserved.DETERMINATION OF DEGRADATION KINETIC PARAMETERS AND FAILURE TIME ESTIMATION OF MAGNESIUM TEFLON® VITON® ELECTRONIC “FLARE” COUNTERMEASURES. Flare type countermeasures that use the composition designated as MTV (Magnesium, Teflon®, Viton®), are the most used by Air Forces around the world. In Brazil, these “flares” are used in several locations and are subjected to different handling, storage and operation conditions that can affect their performance and compromise their service life. In this work, the Monte Carlo method was applied to estimate an empirical model to predict the lifetime of these countermeasures, using as variables the temperature and the relative humidity of the place where the material is used. The results were analyzed using multiple linear regression and analysis of variance. The kinetic parameters of material thermal degradation, such as Activation Energy and Pre-exponential Factor, and the estimated failure times of these countermeasures were determined. The results pointed out to strong temperature influence on material degradation resulting in different lifetimes for each site studied.
Gonçalves, Rene F.B.
,
Kuznetsov, Aleksey
,
Rocco, Bruno T.
,
Rocco, Leopoldo
,
Rocco, José A.F.F.
Computational and Theoretical Chemistry
, vol. 1212
Show abstract
Hide abstract © 2022 Elsevier B.V.This paper presents the results of the Density Functional Theory (DFT) calculations and reactive molecular dynamics (RMD) simulations of the furazanotetrazinedioxide (FTDO) explosive, a novel highly energetic material. The details of the mechanism of the FTDO decomposition have been elucidated for the first time. The calculated activation energy was found to be 30.96 ± 2.25 kJ/mol. The DFT calculation results suggested that FTDO is prone to the fragmentation and decomposition processes. The study results present original mechanisms for the FTDO detonation/decomposition along with the values for the activation energy and frequency factor with high linear determination coefficient.
Goncalves, Rene F.B.
,
Iha, Bruno K.V.
,
Rocco, José A.F.F.
,
Kuznetsov, Aleksey E.
Fuel
, vol. 310
Show abstract
Hide abstract © 2021 Elsevier LtdThe current work presents the simulation of the pyrolysis and combustion of alternative jet fuels by reactive force field molecular dynamics methods. A comparison has been done between saturated hydrocarbon farnesane and two unsaturated compounds, α-farnesene and β-farnesene, all of them obtained by the fermentation of sugars present in sugarcane juice. The pyrolysis and combustion mechanisms were elucidated for all the three species at a specified temperature. Significant differences have been observed among the compound reactions during the decompositions. Using a first-order approach, the Arrhenius parameters of the global process were obtained with three different temperatures, held constant over time. For the pyrolysis, the obtained activation energies for farnesane, α-farnesene, and β-farnesene were 132.55, 117.28, and 112.88 kJ mol−1, respectively, and for the combustion, the obtained activation energies were 71.63, 37.99, and 37.98 kJ mol−1, respectively. These data are compatible with the results found in the literature for hydrocarbon fuels. A detailed computational study of all three compounds was performed using the B3LYP/6–311 + G(d,p) approach in the gas phase. Analysis of structures, NBO charges, FMOs, MEP plots, and global reactivity parameters unequivocally supports the simulation results obtained using the ReaxFF code, proving noticeably higher potential reactivity of α- and β-farnesenes compared to farnesane, and furthermore higher reactivity of β-farnesene compared to α-farnesene.
Da Cunha, Bruno Cesar Christo
,
Rocco, Jose Atilio Fritz Fidel
Journal of Applied Polymer Science
, vol. 139
(6)
Show abstract
Hide abstract © 2021 Wiley Periodicals LLC.The solid composite propellant is a viscoelastic material that retains the treatment received during its all-useful life. As a result, its manufacturing conditions induce differences in its final mechanical properties. The present study aims to evaluate the influence of the type and size of the reactor and the effects of the heating interruption during curing on the final mechanical properties of the propellant. Thus, four production processes with identical propellant formulations were performed in four different reactors. One of them was vertical, while the others were horizontal reactors. The heating interruption during curing was performed in 10 samples, at different moments of the curing process and with different duration. The study determines that vertical reactors tend to produce propellants less rigid than those produced in the horizontal type. In addition, the bigger the reactor size, the less rigid the propellant becomes. Finally, the heating interruptions at the beginning of the curing process tend to be insignificant. However, when they occur in an advanced stage of the curing process, they tend to hinder the curing progress, being more significant for interruptions of medium duration.
Unti, L. F.Kultz
,
Aota, L. S.
,
Lopes, E. S.N.
,
Ribamar, G. G.
,
Schell, N.
,
Oliveira, J. P.
,
Gault, B.
,
Avila, J. A.
,
Jardini, A. L.
,
Zilnyk, K. D.
Acta Materialia
, vol. 303
Show abstract
Hide abstract © 2025 Acta Materialia Inc.High solidification rates and in situ heat treatments are commonly found in additive manufacturing (AM) of steels, resulting in a complex and far-from-equilibrium microstructure. Therefore, standard post-processing heat treatments commonly applied to wrought steels can favor the occurrence of different phenomena and can change the phase transformation sequence, due to the unique microstructure obtained by powder bed fusion – laser beam (PBF-LB). This work reports the microstructural evolution of 15-5 precipitation hardening (PH) stainless steel manufactured by PBF-LB during direct aging heat treatments at 621 °C (AMS H1150 standard condition), a route used to increase fracture toughness due to the martensite reversion and precipitates coarsening. The reversion of martensite into a Ni-rich austenite, predicted by kinetic calculations, was confirmed by high-energy X-ray diffraction (HE-XRD), being preferentially nucleated close to the copper-rich precipitates (CRPs), which can act as a preferential nucleation site. CRPs presented an oval shape, as confirmed by electronic microscopy (SEM and TEM) and atom probe tomography (APT). Fast Fourier transform (FFT) analysis of high-resolution TEM (HR-TEM) images suggests CRPs still present the metastable untwined 3R-type structure after 8 h, rather than the most stable FCC structure. The presence of retained austenite, inherent to PBF-LB-processed PH steels, affects the CRPs evolution in different phases, and the CRPs themselves act as nucleation sites for Nb(C,N) secondary precipitation. These findings emphasize the necessity of microstructure-oriented heat treatment routes to unlock the full potential of additively manufactured PH stainless steels.
Silva, E. L.
,
Kultz Unti, L. F.
,
V. Tosetti, J. P.
,
Antunes, A. S.
,
Zilnyk, K.
Journal of Alloys and Compounds
, vol. 1042
Show abstract
Hide abstract © 2025 Elsevier B.V.This study investigates the grain refining efficiency and fading mechanisms of a 4Nb-1B-Al master alloy in an AA 413 eutectic aluminum-silicon alloy, comparing its performance to that of a conventional 5Ti-1B-Al refiner. The Nb-based refiner produced significantly finer grains—reducing the average grain size by approximately 200 µm after 15 min—and maintained superior performance even after 60 min. The enhanced refinement was attributed to the presence of Al₃Nb particles, which dissolve more slowly than Al₃Ti, as evidenced by thermal analysis and microstructural characterization. In unstirred melts, sedimentation and agglomeration of Al₃Nb and NbB particles were observed, indicating key fading mechanisms. These effects were mitigated by vigorous melt stirring and reduced holding times. Unlike Ti-based refiners, the Nb-based refiner showed no evidence of silicide formation (commonly referred to as grain poisoning). These results underscore the potential of Nb-based refiners for high-Si aluminum alloys, provided that processing conditions are optimized to minimize fading.
Castanheira, B. C.
,
Aota, L. S.
,
Zilnyk, K. D.
,
Sandim, M. J.R.
,
Sandim, H. R.Z.
Materials Characterization
, vol. 225
Show abstract
Hide abstract © 2025 Elsevier Inc.Martensite to austenite reversion was investigated in cryorolled AISI 317 L austenitic stainless steel. The material was rolled at 77 K to a thickness reduction of 50 % and subjected to isothermal annealing for 1 h from 200 to 1100 °C, as well as continuous annealing up to 1000 °C. Austenite reversion was followed by several characterization techniques including dilatometry, differential scanning calorimetry (DSC), X-ray diffraction (XRD), Vickers microhardness testing, DC-magnetization, light optical (LOM) and scanning electron (SEM) microscopy, high-resolution electron backscatter diffraction (EBSD), energy-dispersive X-ray spectroscopy (EDS), and electron channeling contrast imaging (ECCI). Dilatometric, calorimetric and magnetization measurements show that αˈ-martensite to austenite reversion occurs within the temperature range of 400–700 °C. The reversion of ε-martensite occurs between 300 and 400 °C. In the range of 700–900 °C sigma (σ) and chi (χ) phases precipitate within δ-ferrite. Full recrystallization and dissolution of σ and χ precipitates take place around 1000 °C. After reversion, austenite has the same texture components of cryorolled state; i.e., Brass, Goss and S components. The persistent morphology of the deformation microstructure up to 700 °C, as well as few changes in texture, point to a displacive reversion mechanism. The temperature for shear-dominated reversion estimated by thermodynamic calculations is approximately 526 °C. By choosing a proper temperature window and annealing time, the reversion of martensite to austenite leads to a quasi-bimodal austenite grain size distribution, which helps overcome the tradeoff between strength and ductility.
Kugelmeier, C. L.
,
Unti, L. F.K.
,
Júnior, E. L.S.
,
Souza, N. M.
,
Jardini, A. L.
,
Avila, J. A.
,
Cintho, O. M.
,
Zilnyk, K.
Journal of Materials Engineering and Performance
, vol. 34
(11)
, pp. 10537-10547
Show abstract
Hide abstract © ASM International 2024.Precipitation hardening (PH) martensitic stainless steels, such as 17-4, have been investigated for use in additive manufacturing (AM) techniques to produce parts with complex and individualized geometries, finding wide use in the aerospace, petrochemical, nuclear, and marine industries due to their high mechanical strength and corrosion resistance. However, AM can result in a material with the presence of porosities, segregations and metastable phases. Thus, the aim of this research is to study the microstructure evolution and corrosion resistance of 17-4 PH processed by laser powder bed fusion (LPBF) in comparison with conventional processing, under thermal treatment, as-built, and after AM processing with thermal treatment conditions. The findings of this study show that the AM-processed material exhibits a microstructure with a fish scale-like morphology, smaller grain size and higher fraction of retained austenite, characteristics that are modified after solubilization treatment, although the hardness remains higher than that observed in conventional processing. The corrosion test results showed that the samples treated after AM processing present a corrosion resistance close to the samples only thermally treated.
Barbosa, Alex Lourenço
,
Mariani, Fábio Edson
,
Pereira, Fernanda Mariano
,
Cintho, Osvaldo Mitsuyuki
,
Coelho, Reginaldo Teixeira
,
Gargarella, Piter
,
Zilnyk, Kahl
Journal of Manufacturing and Materials Processing
, vol. 9
(4)
Show abstract
Hide abstract © 2025 by the authors.Directed Energy Deposition-Laser Beam (DED-LB) is an ideal Additive Manufacturing (AM) process to obtain very complex geometries, which can be important for several applications in industries such as aerospace and biomedical engineering. The present study aims to determine optimized DED-LB parameters for printing 17-7 PH stainless steel, a semi-austenitic precipitation-hardening alloy renowned for its exceptional combination of high yield strength, toughness, and corrosion resistance. The experimental work used different combinations of laser power, scanning speed, and powder feed rate to investigate the effects on the morphology, surface roughness, and microstructure of the deposited material. The results indicated that a powder feed rate of 4.7 g/min yielded uniform beads, reduced surface roughness, and increased substrate dilution, enhancing the metallurgical bond between the bead and substrate. Conversely, higher feed rates, such as a rate of 9.2 g/min, resulted in increased surface irregularities due to an excessive amount of partially melted powder particles. Microstructural analysis, supported by thermodynamic calculations, confirmed a ferritic–austenitic solidification mode. The austenite and ferrite fractions varied significantly, depending mainly on the substrate dilution due to the decrease in aluminum content. The combination of 400 W laser power and a 2000 mm/min scanning speed resulted in the optimal set of parameters, with an approximately 30% dilution and 80% austenite.
Pereira, Lucas C.
,
Corrêa, Cledson R.
,
Zilnyk, Kahl D.
,
Hias, Eduardo O.
,
Santos, Henrique C.
,
Yamamoto, Hiroyuki
,
Barros, João L.
,
Yamaji, Fábio M.
ACS Sustainable Chemistry and Engineering
, vol. 12
(31)
, pp. 11480-11487
Show abstract
Hide abstract © 2024 The Authors. Published by American Chemical Society.The aluminum industry uses calcined petroleum coke to produce carbon anodes, which act as chemical reducers and electrical conductors in alumina electrolysis. The use of renewable sources could reduce the impacts of fossil materials. In this study, binchotan charcoal was characterized and compared with calcined petroleum coke, with the aim of using it in anode production. The physicochemical properties of the samples were characterized. Binchotan charcoal showed a high fixed carbon and a low ash content. The typical elements of the materials were identified, and high porosity was noted in the charcoal. The thermal behaviors of both materials were alike, and it was noted that charcoal is more influenced by moisture. The charcoal showed higher electrical resistivity compared to coke, and the X-ray diffraction patterns showed the presence of graphite in the samples. The results indicated that binchotan has the potential to partially replace petroleum coke in the aluminum industry.
de Oliveira, Ariel Flores Monteiro
,
Magalhães, Elisan dos Santos
,
Zilnyk, Kahl Dick
,
Le Masson, Philippe
,
Nascimento, Ernandes José Gonçalves do
Computation
, vol. 12
(5)
Show abstract
Hide abstract © 2024 by the authors.Thermally characterizing high-thermal conductivity materials is challenging, especially considering high temperatures. However, the modeling of heat transfer processes requires specific material information. The present study addresses an inverse approach to estimate the thermal conductivity of SAE 1020 relative to temperature during an autogenous LASER Beam Welding (LBW) experiment. The temperature profile during LBW is computed with the aid of an in-house CUDA-C algorithm. Here, the governing three-dimensional heat diffusion equation is discretized through the Finite Volume Method (FVM) and solved using the Successive Over-Relaxation (SOR) parallelized iterative solver. With temperature information, one may employ a minimization procedure to assess thermal properties or process parameters. In this work, the Quadrilateral Optimization Method (QOM) is applied to perform estimations because it allows for the simultaneous optimization of variables with no quantity restriction and renders the assessment of parameters in unsteady states valid, thereby preventing the requirement for steady-state experiments. We extended QOM’s prior applicability to account for more parameters concurrently. In Case I, the optimization of the three parameters that compose the second-degree polynomial function model of thermal conductivity is performed. In Case II, the heat distribution model’s gross heat rate (Ω) is also estimated in addition to the previous parameters. Ω [W] quantifies the power the sample receives and is related to the process’s efficiency. The method’s suitability for estimating the parameters was confirmed by investigating the reduced sensitivity coefficients, while the method’s stability was corroborated by performing the estimates with noisy data. There is a good agreement between the reference and estimated values. Hence, this study introduces a proper methodology for estimating a temperature-dependent thermal property and an LBW parameter. As the performance of the present algorithm is increased using parallel computation, a pondered solution between estimation reliability and computational cost is achieved.
Castanheira, B. C.
,
Aota, L. S.
,
Zilnyk, K. D.
,
Sandim, M. J.R.
,
Sandim, H. R.Z.
Materials Characterization
, vol. 211
Show abstract
Hide abstract © 2024 Elsevier Inc.AISI 317 L stainless steel replaces 316 L grade in some applications due to its superior mechanical strength and corrosion resistance. Aiming at expanding its applicability to structural applications, ongoing studies are dedicated to overcoming the trade-off between strength and ductility. The stacking fault energy decreases with deformation temperature and favors stacking faulting, (nano)twinning and strain-induced martensite (SIM) formation, resulting in severe microstructural fragmentation. The effect of temperature on deformation behavior of AISI 317 L steel was investigated in samples rolled at room temperature to thickness reductions of 50% and 85% and at 77 K to reductions in thickness of 10% and 50%. The microstructural evolution was followed by scanning electron microscopy, Vickers microhardness, X-ray diffraction, magnetization, electron backscatter diffraction (EBSD) and electron channeling contrast imaging (ECCI). The nucleation sites in the early stages of the transformation sequence γ → ε → α’ were identified in the 10% cryorolled sample. The highest volume fraction of α’-martensite reached 45.8% in the cryorolled steel to 50% rolling reduction. Much lower fractions were obtained for samples rolled to 10% reduction at 77 K (2%) and at room temperature to 50% (0.3%) and 85% reductions (1.6%). The texture components after cryorolling were Goss and Brass for austenite; rotated cube, α- and γ-fibers for δ-ferrite and α’-martensite. The ε-martensite presents the typical texture of hcp metals with a c/a ratio above the ideal value and 〈0001〉 − oriented tilted about 21° from the normal direction towards the rolling direction. The results show cryorolling as an effective method for enhancing SIM formation and promoting severe microstructural refinement in AISI 317 L stainless steel.
de Oliveira, Ariel Flores Monteiro
,
dos Santos Magalhães, Elisan
,
Zilnik, Kahl Dick
,
Le Masson, Philippe
Lecture Notes in Mechanical Engineering
, pp. 217-226
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Switzerland AG 2024.In the present study, the Quadrilateral Optimization Method (QOM) is applied for parameter estimation in an inverse heat transfer problem. A numerical LASER Beam Welding (LBW) experiment of SAE 1020 is the baseline for the estimations. The temperature-dependent thermal conductivity of the steel is assessed. The algorithm accounts for the conductivity as a second-degree polynomial function of temperature. The three parameters of the function are simultaneously assessed. The method regularizes the objective function through Future Time Regularization (FTR) to account for the temporal analysis. Hence, the effect of using different numbers of time steps was analyzed. The most accurate results were found when considering 60 points. Thus, this configuration was set to expand the algorithm to assess the gross heat rate provided by the LASER along with the thermal conductivity function. The results are sensitive enough to represent reliable assessments. Considering the reference and estimated values, the simulated temperatures show good agreement. The present algorithm requires low computational cost due to a GPU’s parallel computation.
Zilnyk, K. D.
,
Suzuki, P. A.
,
Sandim, H. R.Z.
Nuclear Materials and Energy
, vol. 35
Show abstract
Hide abstract © 2023 The AuthorsReduced-activation ferritic-martensitic oxide-dispersion-strengthened (RAFM-ODS) Eurofer steel is a potential candidate material for structural applications in fusion reactors. Microstructural stability during long-term exposure at high temperatures is a key issue. Depending on the amount of prior cold-rolling strain and service temperature, important solid-state restoration reactions occur such as recovery, recrystallization and particle coarsening. ODS-Eurofer steel was cold rolled up to 80% reduction in thickness and annealed at 800 °C for durations up to 4320 h. Changes in microstructure were tracked by X-ray diffraction measurements using synchrotron radiation in post-mortem specimens to estimate dislocation character and density. The volume fraction of recrystallized grains was estimated using grain orientation spread (GOS) maps from electron backscatter diffraction (EBSD). Most of the softening occur in the first hour of annealing and it seems to be closely related to discontinuous recrystallization where a few special grain boundaries overcome Zener-Smith pinning effects caused by fine and stable Y2O3-based particles. M23C6 carbides undergo coarsening upon annealing and, as a result, extended recovery is the predominant softening mechanism as annealing proceeds, although only about 15% softening is noticed after annealing for 4320 h. Using thermodynamic and kinetic calculations, the results were extrapolated to the predicted service temperature of 650 °C. The results suggest that the remarkable microstructural stability of ODS-Eurofer would withstand almost 180 years at high service temperatures without major loss of the mechanical properties of the materials.
Harada, A. T.
,
Zanni, E. G.S.
,
Aota, L. S.
,
Zilnyk, K. D.
,
Lima, M. S.F.
,
Abdalla, A. J.
Materials Research
, vol. 26
Show abstract
Hide abstract © 2023 Universidade Federal de Sao Carlos. All rights reserved.Aerospace and automotive industries utilize advanced high strength steels due to their exceptional mechanical strength and ductility. Laser beam welding has shown potential in reducing the melted zone, heat affected zone, and process time for these steels. This study focused on dissimilar welding between DP 780 and 300M steel sheets, commonly used in the automotive and aerospace industries, respectively. The aim was to expand the range of possibilities and innovations by enabling the use of these steels in both applications. The study investigated the optimal process parameters, microstructure, and mechanical properties for the laser welding process. It also examined the influence of intercritical quenching and tempering on the microstructure and mechanical properties of the laser welded steels. The materials underwent dilution and different phase transformations due to the welding process and heat treatments, as revealed by microstructural characterization. The weld showed a notable increase in hardness, however without compromising toughness. The fractures during tensile testing occurred in the DP 780 steel, far from the MZ and HAZ. Heat treatments increased ultimate tensile strength, but lowered ductility. Welding affected the fatigue life, especially in the intercritically quenched joint, which showed a quasi-cleavage crack growth mechanism and a decrease in fracture toughness.
Junior, E. L.S.
,
Leibholz, R.
,
Lima, M. S.F.
,
Zilnyk, K.
Materials Research
, vol. 26
(suppl 1)
Show abstract
Hide abstract © 2023 Universidade Federal de Sao Carlos. All rights reserved.Hybrid casting is a new fabrication concept that can reduce costs and production time of large tools, such as stamping tools for the automotive industry. In this work, we analyzed a hybrid material composed of a high chromium cast iron (HCCI) and a low carbon steel (WCB). SEM analyses indicate that the interface is free of non-metallic inclusions and porosities. The metallurgical bonding between alloys is confirmed by the diffusion of chromium and carbon from HCCI to WCB. Vickers microhardness, EDS and XRD confirmed the presence of M7C3 carbides in the HCCI and at the interface. One set of the samples was submitted to regular quenching in calm air and tempering, while another set was additionally submitted to subzero quenching before tempering. In both cases, a slight reduction of the HCCI hardness and an increase of the interface hardness were observed. The subzero treatment was effective to reduce the amount of retained austenite at the HCCI and limiting its hardness reduction. WCB microstructure and hardness showed no significative change, making it an ideal material to use with HCCI in hybrid casts. The results showed that is possible to produce bimetallic reliable components for industrial applications by means of hybrid casting.
Rodrigues, Pedro Henrique Eça
,
Unti, Luiz Fernando Kultz
,
Mariani, Fábio Edson
,
Gargarella, Piter
,
Cintho, Osvaldo Mitsuyuki
,
Ramirez, Antonio J.
,
Zilnyk, Kahl
Materials Research
, vol. 26
Show abstract
Hide abstract © 2023 Universidade Federal de Sao Carlos. All rights reserved.The objective of this work is to study the possibility of obtaining dense parts using water atomized AISI 316L steel powder in the L-PBF process. Despite its irregular, non-spherical, particle morphology, it has a significantly lower cost. 25 samples were produced varying the laser power and the scanning speeds to determine the optimal processing conditions. Additionally, hot isostatic pressing (HIP) was performed after the L-PBF process to further increase densification. Selected samples were subjected to microstructural characterization. The best densification results obtained were for the sample produced with the laser power of 173 W and scanning speed of 600 mm/s, where densifications close to 98% were obtained. HIP post-processing promoted increased densification of samples with closed porosity, allowing samples with densification above 95% to reach values close to 100%. HIP did not promote the closure of open pores. The results indicate that the use of water atomized AISI 316L in the L-PBF process combined with post-processing by HIP can produce dense engineering components and at the same time reduce the production costs of the manufactured components, mainly because it is a lower cost raw material when compared to the commonly used feedstock obtained by gas atomization.
Volu, Renê Martins
,
Zilnyk, Kahl
,
Dyer, Silvelene Alessandra Silva
,
dos Santos, Claudio Luis
,
Neto, Jonas Jakutis
,
de Vasconcelos, Getúlio
Materials Research
, vol. 26
Show abstract
Hide abstract © 2023 Universidade Federal de Sao Carlos. All rights reserved.WC-Co cutting tools are widely used by the metalworking industry. In order to improve the properties of these tools, research on the application of wear-resistant coatings, such as polycrystalline diamond, are of great importance to several applications. It is known that the occurrence of high-stress levels between the coating and the substrate can lead to adhesion failures. One strategy to minimize these failures is applying an intermediate layer of SiC. In this work, the deposition of a SiC layer was carried out by a novel two-step laser cladding approach. Instead of cladding directly the presynthesized SiC on the substrates, a 200 µm silicon powder layer was pre-deposited on the WC-Co substrates and then irradiated with a 30 W CO2 laser. To improve metallurgical bonding between the tungsten and the Si layer, all substrates were chemically attacked. This attack allows cobalt removal from the surface and increases surface roughness, improving the laser cladding process. After the SiC laser cladding, samples were coated with a 200 µm graphite powder layer and irradiated again by a CO2 laser. The samples were characterized by SEM, EDS, and XRD analysis. The results showed that in the first step, an irradiation energy of about 0.27 J was enough to fuse the silicon powder to the substrate and in the second step, 0.13 J was enough to promote the reaction between silicon, carbon and the WC substrate, resulting in the in-situ synthesis of SiC. Finally, a new method was proposed for the deposition of SiC on WC-Co based substrates and the observed results allowed the proposal of an empirical equation to describe the chemical reactions of the process.
Mota, C. F.G.S.
,
Aota, L. S.
,
Sandim, H. R.Z.
,
Zilnyk, K. D.
,
Sandim, M. J.R.
Materials Characterization
, vol. 195
Show abstract
Hide abstract © 2022 Elsevier Inc.Austenite reversion, i.e., a’-martensite → γ phase transformation in UNS S32304 lean duplex steel was investigated. The material was cold rolled to a true strain (ε) of 1.61 and subjected to continuous annealing up to 1000 °C with a heating rate of 3 °C/min. From the dilatometric curve, an unexpected thermal expansion at around 545 °C was found within the temperature range where the austenite reversion occurs. Based on this unexpected behavior, additional samples were annealed at the same heating rate until key temperatures. Besides dilatometry, microstructural changes were followed by means of magnetic measurements at room temperature, Vickers microhardness testing, high-resolution electron backscatter diffraction (EBSD), and electron channeling contrast imaging (ECCI). From EBSD data, a protocol was developed to distinguish the different constituents in the material during the austenite reversion, i.e., α'-martensite, ferrite, and both reversed and untransformed austenite. The driving force for the austenite reversion was calculated using thermodynamic calculations. The a’-martensite → γ transformation begins at about 545 °C and ends at almost 800 °C. In the early beginning, the austenite reversion is governed by a shear mechanism. At higher temperatures, at about 725 °C, KAM (kernel average misorientation) distributions and texture of both reversed and untransformed austenite show evidence of a diffusion-controlled austenite reversion mechanism. These results are supported by thermodynamic calculations and microstructural evidence revealed by ECCI.
Kwiatkowski da Silva, A.
,
Souza Filho, I. R.
,
Lu, W.
,
Zilnyk, K. D.
,
Hupalo, M. F.
,
Alves, L. M.
,
Ponge, D.
,
Gault, B.
,
Raabe, D.
Nature Communications
, vol. 13
(1)
Show abstract
Hide abstract © 2022, The Author(s).The enormous magnitude of 2 billion tons of alloys produced per year demands a change in design philosophy to make materials environmentally, economically, and socially more sustainable. This disqualifies the use of critical elements that are rare or have questionable origin. Amongst the major alloy strengthening mechanisms, a high-dispersion of second-phase precipitates with sizes in the nanometre range is particularly effective for achieving ultra-high strength. Here, we propose an alternative segregation-based strategy for sustainable steels, free of critical elements, which are rendered ultrastrong by second-phase nano-precipitation. We increase the Mn-content in a supersaturated, metastable Fe-Mn solid solution to trigger compositional fluctuations and nano-segregation in the bulk. These fluctuations act as precursors for the nucleation of an unexpected α-Mn phase, which impedes dislocation motion, thus enabling precipitation strengthening. Our steel outperforms most common commercial alloys, yet it is free of critical elements, making it a new platform for sustainable alloy design.
Starck, Leticia F.
,
Zilnyk, Kahl D.
,
Senra, Ana L.T.
,
Namur, Ricardo S.
,
Izumi, Marcel T.
,
de Castro, Maurício
,
Maeda, Milene Y.
,
Righetti, Victor A.N.
,
Ramirez, Antonio J.
,
Cintho, Osvaldo M.
Journal of Materials Engineering and Performance
, vol. 31
(10)
, pp. 8013-8026
Show abstract
Hide abstract © 2022, ASM International.Additive manufacturing (AM) has emerged as an outstanding technique for obtaining complex geometries and custom parts, without the material loss of conventional subtractive manufacturing processes. In this work, AISI 316L stainless steel specimens were fabricated by laser powder bed fusion (L-PBF), and its microstructure was characterized by several techniques. Tensile tests with in situ x-ray diffraction (XRD) measurements were performed using synchrotron radiation. Stress–strain curves and diffractograms were obtained for the as-printed AM 316L, annealed AM 316L and conventional/rolled 316L samples for comparison. The results indicated lower ductility for the AM samples when compared to the sheet. This can be a result of the remaining porosity associated with the AM process. The annealing of the AM samples led to a reduction of the residual stress and an improvement of ductility without significant loss on the ultimate tensile strength. In situ XRD data indicated that AM samples did not undergo phase transformation during straining, maintaining a fully austenitic microstructure and preventing a transformation-induced plasticity (TRIP) effect. On the other hand, in the rolled sample, peaks of α′-martensite were identified. Electron backscattered diffraction (EBSD) measurements indicated that a random texture was achieved by the parameters and scanning strategy used. The results indicate that process parameters must be carefully chosen in order to avoid porosity, and excessive residual stresses, features that directly affect the mechanical behavior of the material.
Namur, Ricardo Sanson
,
Azevedo, Maxwell Silva
,
Izumi, Marcel Tadashi
,
de Aguiar, Denilson Jose Marcolino
,
Zilnyk, Kahl Dick
,
Cintho, Osvaldo Mitsuyuki
Materials Research
, vol. 25
Show abstract
Hide abstract © 2022 Universidade Federal de Sao Carlos. All rights reserved.The effect of temperature was investigated on the consolidation of blended elemental powders of aluminum and copper by equal channel angular pressing (ECAP). Aluminum and Copper powders (1:1% vol.) were blended and consolidated in a 90° ECAP die at room (RT) and cryogenic temperatures (CT - ∼77 K). ECAP samples were pressed until 4 passes at room temperature in route Bc. As a reference, a sample was obtained by conventional uniaxial pressing. The obtained results indicated a much denser (>99.5%) and harder structure by cryogenic ECAP. The hardness after one pass at CT was comparable with 4 passes at room temperature. Tensile tests performed at CT for materials with similar chemical composition showed a simultaneous increase in strength and ductility at CT, corroborating the results obtained by ECAP. The partial suppression of dynamic recovery and the activation and the transition between deformation mechanisms at CT, as well as stacking fault energies (SFE) of such metals, played an important role in these results. Copper presented a much higher capability of strain hardening than aluminum, due to its lower SFE and much lower homologous temperature. X-ray diffraction indicated a strong correlation between the variation of average microstrain and the variation of hardness on both metals. The results of this study demonstrated the great potential of the application of very low temperatures for the obtaining of deformation metal-metal composites.
Dias, Fábio Jairo
,
Teixeira Lacava, Pedro
,
Garcia, Ezio Castejon
,
Penaranda Mendoza, Alexander
,
Ribeiro dos Santos, Leila
,
Henrique Rufino, Caio
,
Lomonaco Neto, Raphael Marinho
,
Argachoy, Celso
International Journal of Engine Research
Show abstract
Hide abstract © IMechE 2025Ducted fuel injection (DFI) is a promising technology that can modify the combustion process in compression ignition engines to mitigate soot formation. By guiding the spray through ducts, air entrainment is enhanced, promoting a more pronounced premixed combustion phase, reducing the diffusion flame, and consequently suppressing soot generation. While previous studies using constant-volume chambers and optical research engines have demonstrated the potential of DFI and the influence of injector geometry on emissions, few have implemented this approach directly in engines due to the substantial modifications required to the cylinder head. This study proposes and evaluates an alternative DFI configuration suitable for light-duty compression ignition engines, implemented without significant modifications to the engine head. Experiments were conducted in a single-cylinder research engine using a sleeve fitted to the injector, aligning the ducts with the nozzle holes. The limited space introduces constraints such as a trade-off between duct length and stand-off distance, and a duct length shorter than the theoretical liquid penetration length. Results show that the configuration with a 3.5 mm stand-off distance achieved up to a 70% reduction in soot emissions compared to the free-spray baseline, while shorter stand-off distances (2.5 and 3.0 mm) were less effective. Although DFI delays ignition, it enhances air entrainment and premixed combustion, ultimately accelerating the combustion process.
Solferini de Carvalho, Felipe
,
Rufino, Caio Henrique
,
Malheiro de Oliveira, Enrico
,
Mendoza, Alexander Penãranda
,
Ribeiro dos Santos, Leila
,
Machin, Einara Blanco
,
Pedroso, Daniel Travieso
,
Lacava, Pedro Teixeira
International Journal of Hydrogen Energy
, vol. 58
, pp. 500-513
Show abstract
Hide abstract © 2024Producer gas from biomass gasification offers a renewable alternative to fossil fuels. However, its low energy density results in low conversion efficiency in engines. Blending producer gas with higher-ranked fuels such as hydrogen has been proposed to overcome this issue. This study investigates the combustion of artificially made producer gas and hydrogen mixtures in an optical SI engine. The molar fraction of hydrogen in producer gas ranged from 14 to 62%, which simulated additions of hydrogen to a low calorific producer gas. The experiments are conducted at a constant speed and stoichiometric ratio. The spark timing is varied to achieve the highest power for each mixture. Results include data on emissions, thermodynamics, and flame morphology. The molar fraction of 33% hydrogen on producer gas improves the flame morphology of the mixture to resemble that of pure natural gas, while 24–36% was found to be the optimal range for engines initially designed to run on natural gas with lower NOx and UHC emissions.
Solferini de Carvalho, Felipe
,
Peñaranda Mendoza, Alexander
,
Ribeiro dos Santos, Leila
,
Henrique Rufino, Caio
,
Malheiro de Oliveira, Enrico
,
Ferreira Silva, Maycon
,
Blanco Machin, Einara
,
Travieso Pedroso, Daniel
,
Teixeira Lacava, Pedro
International Journal of Engine Research
, vol. 24
(6)
, pp. 2708-2726
Show abstract
Hide abstract © IMechE 2022.Thermal processes and power generation systems may employ producer gas generated through gasification as an alternative to replace natural gas with lower carbon footprint. However, pure producer gas in engines is associated with a significant power derating that can be mitigated by blending it with other biofuels. This work evaluated the effects of methane and producer gas blends on the performance of a SI engine. The additions of methane were 10%, 25% and 50% on a molar basis. The results demonstrated that adding 25% methane to producer gas is enough to sustain the combustion reaction with good stability and a power derating of 10.8%. The addition of 50% methane to producer gas attains efficiency and combustion characteristics remarkably similar to pure natural gas with a power de-rating of 5.4%. Emissions indicated that carbon monoxide (CO) has decreased with the addition of methane to producer gas from 85 to 3.43 g/kWh, while nitrogen oxides ((Formula presented.)) emissions have increased from 0 to 8.85 g/kWh. In the case of unburned hydrocarbons (UHC), emissions did not considerably change before adding 25% methane to producer gas and stayed constant at approximately 10 g/kWh. Engines designed to run on natural-gas could use this mixture without significant modifications to the combustion chamber while decreasing NOx emissions.
Domingues, Brenno
,
Costa, Thamiris Lima
,
Meireles, Marco
,
Becker, Lidomar
,
Greschuk, Jonas
,
De Souza, Diego
,
Secco, Ismael
,
Trabasso, Luis Gonzaga
Proceedings 2025 1st Conference on Robotics Cros 2025
Show abstract
Hide abstract © 2025 IEEE.The adoption of robots for everyday tasks has surged, fueled by technological advancements. Contemporary robotic designs focus on expanding operational workspaces, enhancing flexibility, and overcoming challenges such as singularities. Successful task execution depends on the effective integration of robust hardware and software. Key hardware considerations include the design of links for reach and the connection of joints to motors, drivers, and sensors. The software serves as an interface for controlling these components and must accurately reflect the robot's kinematics. Effective communication between hardware and software is essential for optimal operation. While commercial software often conflicts with unconventional robotic designs, open-source solutions like Robot Operating System (ROS) provide greater flexibility and a wide range of tools, although they can encounter difficulties in interfacing with commercial hardware. This paper evaluates two communication protocols, Automation Device Specification (ADS) and User Data-gram Protocol (UDP), for integrating ROS2 with the commercial software TwinCAT from Beckhoff. The integration was assessed using both ADS and UDP protocols, with UDP demonstrating superior effectiveness. Then, the integration was applied in a real robot. The system employs ROS2 tools such as RVIZ2 for real-time monitoring and MoveIt2 for inverse kinematics calculations, while TwinCAT receives information from ROS2 through the UDP protocol and sends it to the drivers. This study highlights the critical importance of choosing appropriate communication protocols for advanced robotic systems. By confirming UDP's enhanced performance in practical scenarios, this research lays the groundwork for future developments in robotics that require seamless integration between hardware and software.
Pacheco, Jeferson T.
,
Veiga, Marcelo T.
,
dos Santos, Marcelo T.
,
Trabasso, Luís G.
Progress in Additive Manufacturing
, vol. 9
(6)
, pp. 1857-1868
Show abstract
Hide abstract © The Author(s), under exclusive licence to Springer Nature Switzerland AG 2023.The development and implementation of advanced processes to increase the useful life of components are necessary for several industrial segments, once problems such as wear and corrosion cause great damage. Thus, the emergence of new solutions is important for problems that are solved by conventional methods, but are not so effectively. In this context, the high-speed laser cladding process (HSLC) emerges as a highly efficient alternative to increase the life of components through the deposition of thin layers to improve wear and corrosion resistance. The main objective of this work is to present a systematic review of the HSLC process. The main application areas and features of the process are discussed in detail. Some comparisons with the laser cladding process (LC) are detailed to show the benefits that the HSLC process has over LC. Since scanning speed is one of the main parameters of the HSLC process, the effect of this parameter on microstructure, and mechanical, wear, and corrosion properties is discussed in detail from the information found in the literature. From this review, it is possible to conclude that the HSLC process has great potential to be used in different applications, offering high productivity and efficiency.
Figueira, José Augusto Nunes
,
Trabasso, Luís Gonzaga
International Journal of Advanced Manufacturing Technology
, vol. 135
(3-4)
, pp. 1089-1118
Show abstract
Hide abstract © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2024.The aeronautical industry widely uses the riveting process for metallic sheet metal structure joining processes, mainly when manufactured using aluminum alloys. During riveting operations, some level of geometrical deformation is induced in the airframe structure and such an effect may impact the manufacturing cycle and the product shape. It is important to identify the induced-deformation mechanisms associated with such phenomena and simulation methods capable of foreseeing them numerically or algebraically. The development of simulation methods, even if approximated methodologies, is necessary to assess possible geometrical variations in riveted airframes. Those structures are usually part of wing and fuselage panels. This work presents a general literature review of the riveting process and current modeling techniques aiming to identify modeling methods that could become an adequate baseline approach for riveting-induced deformations. Riveted geometry distortions may produce undesired consequences on manufacturing cycles, aerodynamics performance, and structural efficiency.
Gripp, Juliano A.B.
,
Moreira, Marco A.G.
,
Trabasso, Luís G.
,
Marinho, Cleverson M.P.
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 46
(3)
Show abstract
Hide abstract © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2024.To perform maneuvers in a fly-by-wire aircraft, a pilot usually commands the yoke or the stick. This command is interpreted by a Flight control computer (FCC), which activates actuators of the control surfaces. To roll large aircraft, it is usual to employ ailerons and roll spoilers as control surfaces. The amount of deflection shared with each control surface is known as control allocation, and it is computed by flight control laws, algorithms embedded in the FCC. This work compares two methods of control allocation to roll aircraft, taking advantage of the flexibility given by fly-by-wire architecture, to compute adequate deflections of ailerons and roll spoilers that comply with requirements of performance, stability and handling qualities. Moreover, it presents alternatives to deal with possible nonlinearities of the roll spoilers. As a first method, it was considered a dead zone for roll spoilers, such that roll spoilers deflect only after certain deflection of ailerons. As a second method, it was considered that ailerons and roll spoilers work together whenever required. The study of the two methods covers real aspects for design in the whole flight envelope, in order to implement in a FCC: study of the bare-airframe (large-heavy transport/cargo aircraft adopted in this case), definition of objectives, control architecture, linear design, nonlinear integration and pilot-in-the-loop simulations. As result, pros and cons of each method are presented. In one hand, the first method is a conservative approach to deal with nonlinear behavior of roll spoilers around small deflections for example but can expose ailerons to rate saturation when deflecting alone in scenarios with poor control power. On the other hand, the second method alleviates the work of the ailerons, but it assumes a reliable model for design, which might be hard to develop. The results were validated with offline simulations and with pilots in a flight simulator.
Copriva, Rogerio Greco
,
de Oliveira, Wesley Rodrigues
,
Trabasso, Luís Gonzaga
Journal of Aerospace Technology and Management
, vol. 16
Show abstract
Hide abstract © 2024, Departamento de Ciencia e Tecnologia Aeroespacial. All rights reserved.The aerospace industry continually seeks to optimize product development processes to remain competitive. Design for Excellence (DFX) plays a crucial role in meeting customer expectations while aligning with organizational capabilities. However, the diversity of DFX technological areas and methods can make it challenging for companies to select the appropriate ones for each project. Successful DFX application, ensuring projects stay within scope, time, cost, and quality constraints without overburdening the development process, often depends on the engineering team’s experience and the project phase. This work maps DFX technological areas to address the decision-making problem of selecting the most suitable ones for various projects. The objective is to evaluate, from the engineering team’s perspective, whether a general approach can guide project managers in selecting key DFX areas, considering a typical aerospace organization’s project portfolio and specific project phase characteristics. Starting with a literature review of DFX in aerospace, the research includes a survey along with senior product development engineers. Quantitative results are gathered using the Likert scale and analyzed through the analytic hierarchy process (AHP). The paper presents a method to guide the initial selection of DFX areas, aiding project managers and engineers in designing complex products.
Melotti, Saulo
,
Domingues, Brenno
,
Kamitani, Eduardo
,
Pazda, Verônica
,
Costa, Thamiris
,
Fusinato, Amanda
,
Negri, Doglas
,
de Souza, Diego
,
Secco, Ismael
,
Trabasso, Luís Gonzaga
Lecture Notes in Networks and Systems
, vol. 1114 LNNS
, pp. 191-203
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Switzerland AG 2024.In numerous industries, the execution of high-rise tasks necessitates robots equipped with climbing capabilities to reduce human risk exposure (HRE) and meet Environmental, Social, and Governance (ESG) metrics. In response to these demands and drawing inspiration from the climbing behavior observed in animals like inchworms, we have designed an innovative inchworm-like robot. Featuring a 6-degree-of-freedom (DOF) configuration and permanent magnetic adhesion feet, the robot’s adhesion is enhanced by the ability to toggle the magnets on and off through magnetic pack rotation. This versatile design enables the robot not only to ascend various surfaces but also to dynamically adjust its working plane-a crucial advantage for navigating tubular environments and scaling truss structures.
Faria, Felipe
,
Machado, Marco
,
Meira, Cesar
,
Luz, Valéria
,
Pazda, Verônica
,
Negri, Doglas
,
de Souza, Diego
,
Secco, Ismael
,
Trabasso, Luís Gonzaga
Lecture Notes in Networks and Systems
, vol. 1114 LNNS
, pp. 59-70
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Switzerland AG 2024.This study explores the development of a climbing robot for offshore applications with a focus on mitigating human risk exposure (HRE) and Environmental, Social, and Governance (ESG) metrics. Heavy tools are required during maintenance work, thus technical challenges related to surface adaptation, adhesion, locomotion, powertrain and control systems are accomplished. The proposed climbing robot is subjected to a field test and its overall performance proves the potential to improve safety, efficiency and environmental sustainability.
Negri, Doglas
,
Fusinato, Amanda
,
Faria, Felipe
,
Luz, Valéria
,
Moser, Thiago
,
Secco, Ismael
,
Trabasso, Luís Gonzaga
Lecture Notes in Networks and Systems
, vol. 810 LNNS
, pp. 9-20
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Switzerland AG 2024.The primary purpose of climber robots is to undertake tasks that may be hazardous for humans working at height and in hard-to-reach spaces. They improve safety as well as enhance task efficiency and decrease labor costs. Climber robots have been extensively used for activities such as bridge inspection, high-rise building cleaning, fruit picking, high-altitude rescue and military reconnaissance. This paper reviews a list of 51 articles published in the field of mobile robotics and climbing robots in the last five years, mainly related to onshore and offshore oil and gas applications. From the generation of this list, a trend analysis has been performed, where the observed result allowed the perception that the reduction of human exposure to risk (HRE), as well as the ESG principles direct and motivate robotic implementations in this area.
Martins, Giovani S.M.
,
Martins, Thiago
,
Soares, Thiago R.
,
Zafalão, Ighor H.L.
,
Fernandes, Anderson C.
,
Graziani, Ávaro P.
,
Camillo, Bruna Z.
,
Simoni, Roberto
,
Trabasso, Luís Gonzaga
Proceedings 2024 3rd International Conference on Automation Robotics and Computer Engineering Icarce 2024
, pp. 50-54
Show abstract
Hide abstract © 2024 IEEE.This article presents the virtual commissioning of a multi-user cyber-physical laboratory for remote access (Multicyber) integrated with Industry 4.0 technologies to promote neoindustrialization. The project incorporates Digital Twins, Virtual and Augmented Reality, Artificial Intelligence, Industrial Robotics, Vision Systems, Autonomous and Collaborative Robots, Cybersecurity, and the Industrial Internet of Things. The objective of the Multicyber project is to create a demonstration center focused on advancing applied research in manufacturing processes. The laboratory features a manufacturing cell with an Autonomous Mobile Robot (AMR), a collaborative anthropomorphic manipulator (cobot), quality inspection via computer vision, a five-axis machine, and a robotic arm for machining. This study presents the simulation of three complete manufacturing routines. Plant Simulation software was used to obtain travel times for the AMR, inspection, and part removal stages, while NX software was used for detailed machining simulations with precision adjustments. The results highlight the benefits of using robotic arms in manufacturing and demonstrate how AMRs and cobots can add value through the planning and integration of routines.
Hernandez, Matheus Nicolás
,
Ramos, Brenno Henrique
,
Simoni, Roberto
,
Negri, Doglas
,
De Souza, Diego
,
Trabasso, Luis Gonzaga
Proceedings 2024 3rd International Conference on Automation Robotics and Computer Engineering Icarce 2024
, pp. 26-29
Show abstract
Hide abstract © 2024 IEEE.This paper explores the integration of virtual reality (VR) with teleoperation systems to enhance human-robot interaction. With the rise of remote operations, traditional methods often rely on two-dimensional interfaces, making it challenging to control robots in complex three-dimensional environments. This research presents a VR teleoperation system using the Meta Quest 2 headset, enabling immersive control of a climbing robot with six degrees-of-freedom and magnetic adhesion. The system architecture integrates Unity for virtual simulation and the Robot Operating System (ROS) for real-time communication and control. A virtual environment allows the user to control the virtual robot model through the VR headset and controllers, with ROS serving as the communication bridge between the virtual and physical robots, enabling effective operations in various applications, including high-risk environments (A video is available at https://youtu.be/MiZDOV4IfLA).
Uhlmann, Eckart
,
Trabasso, Luís Gonzaga
,
Bolz, Robert
,
Schweitzer, Luiz
,
Hein, Christoph
,
De Souza, Diego
European Society for Precision Engineering and Nanotechnology Conference Proceedings 23rd International Conference and Exhibition Euspen 2023
, pp. 257-258
Show abstract
Hide abstract © 2023 Euspen Headquarters.Tool and mould making is one of the most important sectors of industrial manufacturing. Currently, over a third of polymer products are manufactured by injection moulding or stamping. These processes are complex, as the melted or heated polymers are subject to thermomechanical changes. Since injection moulding and stamping are mostly used for mass production, process repeatability and quality of the final product are very important. Improper adjustments of process variables lead to various defects in the final product along with high amount of waste and rejects. The need for measurement and control of the process is mandatory. Frequently, the tool is not operated by the owner of the mold or the end user of the plastic components, respectively, but by an injection molding service provider within the supply chain. Consequently, it is impossible for the tool owner to trace the quality of parts regarding the parameters applied for processing. This is crucial information to connect parts outside the tolerances to the respective process characteristics. The increase of quality in the production is achievable through correlating the processing parameters applied with the produced components. Therefore, the aim of the research herein is to develop an autonomous sensor system for monitoring injection moulding and stamping processes. The system comprises an external component of the tool in order to record and document the parameters applied such as tool temperature, pressure, number of machined parts and geolocation among others. In conjunction with a connected laser marking system for injection moulding, the unique identification of the components and the unchangeable connection of the production parameters with an individual component is enabled. The direct technological added value is given by the fact that the customer is able to monitor the production at any time, any place, comparing the actual production with the agreed and specified conditions. Furthermore, this information enables the creation of new business models for the tool owner. Even though this work is at initial stages, the preliminary results detailed herein are rather encouraging.
de Mello, Joao Marcos Gomes
,
Trabasso, Luís Gonzaga
,
Silva, André Vinícius Santos
,
de Oliveira, Wesley Rodrigues
International Journal of Advanced Manufacturing Technology
, vol. 124
(5-6)
, pp. 1951-1969
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature.The aeronautic manufacturing industry has been seeking to enhance competitiveness and product quality by applying the Industry 4.0’s technologies. Particularly, on the roadmap of the digital twin era, a way to achieve a reduction in manufacturing time and thus production cost is to obtain prediction models of the main elementary assembly operations and functions within aircraft manufacturing process, such as the clamping force applied by the temporary fasteners on the aircraft’s structural parts. Besides being a mandatory operation, it affects multiple tasks along the product’s assembly lifecycle. This work focuses on the role of the clamping force in the assembly process, establishing its functional model by means of an experimental approach based upon resources used on a real shop floor of a major aircraft manufacturer. To evince the main requirements that the clamping force tools can achieve, this work employs the Taguchi Design method, design of experiments, and process capability analysis. The model resulted from the aforementioned methods and tools allows the assembly behavior prediction and thus the control of the manufacturing process, ultimately yielding a better geometry quality.
Oliveira, W. R.
,
Trabasso, L. G.
Robotica
, vol. 40
(8)
, pp. 2592-2609
Show abstract
Hide abstract © This work deals with the elastostatic identification of industrial manipulators. By reviewing the basics of the physical elastic properties of both links and joints in the framework of the lumped stiffness modeling techniques, the Gramian nature of the stiffness matrices has been found out adequate to do so. Then, a novel optimization method has been developed, which incorporates the Gramian matrix formulation along a non-linear optimization process, acting as an intrinsic constraint for the conservativeness of the elastostatic modeling. Numerical and experimental analyses evince the effectiveness of the proposed method, as the elastostatic models obtained by means of the proposed technique predict more than 93.7% of the compliance deviations of a real industrial robot. The proposed method is simple enough to be jointly applicable to the most recent elastostatic model reduction techniques.
Figueira, José Augusto Nunes
,
Trabasso, Luís Gonzaga
,
Silva, André Vinicius Santos
,
Soviero, Paulo Afonso de Oliveira
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(7)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.Riveting processes are widely used in aeronautical structures, mainly in thin shell structures, like wing and fuselage panels. During such processes, the product shape is slightly changed. That slight geometrical change can be detected by measurement systems or even visually in some cases. The riveting-induced shape alterations, may affect, in some amount, the aerodynamics and the manufacturing cycle and cost of the final product. One cause of the deformations, among many others, is the cumulative effect of the diametral expansions, along the riveting lines. Aerodynamic surfaces, under such phenomenon, may be sensibly affected. The consequences are not deeply addressed in the current literature. The shape problem is not considered in the design of the riveting systems either, and the problem may be intensified by automatic or robotized riveting systems once those are set to accomplish an optimized cycle time, but no consideration is given regarding to the minimization of the possible shape distortion. Such effect may become a limitation when developing manufacturing systems for high performance wings in the aeronautical industry. In this work, one selected typical 2D airfoil section is assessed for shape deviations at the relative proportions normally induced by riveting processes. Due to the problem complexity and to simplify this assessment, the simulations herein are limited to 2D flow (no 3D effects addressed). The modified airfoils are numerically evaluated in a 2D flow software code, using the panels’ method, and the results are compared with the original airfoil coefficients (Cl, Cd, Cl/Cd). The objective of this work is to understand the overall effects produced by the shape deviations, their main contributors and the relevance to the conception of new automatic riveting systems aiming wing structural assemblies.
Figueira, José Augusto Nunes
,
Trabasso, Luís Gonzaga
Journal of Aircraft
, vol. 59
(4)
, pp. 1005-1019
Show abstract
Hide abstract © 2021 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.The riveting process is widely used by the aeronautical industry, mainly in joining sheet metal aluminum alloys. In this process, squeezing force is one of the main setup parameters used to control the quality of the joining process, mainly on automated riveting machines. That squeezing force can be estimated or checked based on the rivet material parameters (hardening constants) and on the driven rivet head dimensions before and after the force application. The equation, commonly used in literature, tends to underestimate, by a relatively small amount, the squeezing force at high squeezing ratios and slightly overestimate at median ratios. This is due to the influence of the following two factors not considered in the original equation: Riveted grip thickness and friction among rivet, sheet, and punch tools. In this work, a revised algebraic model is proposed. The new model is still simple and easily adaptable to a spreadsheet or to a computer code like MATLAB®, R®, Scilab®, or Python®. Using the proposed model, the calculated squeeze force values tend to be more accurate at the squeeze ratios normally used by the aeronautical industry.
Gagg Filho, Luiz Arthur
,
da Silva Fernandes, Sandro
Advances in Space Research
, vol. 75
(7)
, pp. 5805-5843
Show abstract
Hide abstract © 2025 COSPARThis work describes the development of a semi-analytic theory for a preliminary orbit analysis of the GARATÉA-L Brazilian lunar probe. The dynamical model includes the effects of the zonal harmonics J2 up to J12, the effects of second- and third-degree tesserals and sectorials, and the third-body perturbation due to the attraction of the Earth. The Hamiltonian describing the dynamics is implicitly expressed in Delaunay variables, and, Hori's method is applied to derive a semi-analytic solution which is expressed in closed form with respect to the eccentricity. Expressions for Keplerian orbital elements are obtained including short-period and medium-period terms. In order to avoid singularities in eccentricity, non-singular orbital elements are introduced to compute frozen orbit conditions considering several values of inclinations and semi-major axes. A preliminary analysis of the orbit of the GARATÉA-L Brazilian probe is conducted, and the results are compared to those provided by several models using Cowell's method. A realistic model based on ephemeris data is also used for comparison. The findings reveal that the probe's nominal orbit does not exhibit a frozen condition in terms of eccentricity. A new inclination is proposed to freeze the orbit without altering the pericenter and apocenter altitudes. However, orbital evolution results in a collision with the Moon, as revealed by the 50 × 50 models. A polar frozen orbit is then suggested, offering the advantage of gradually shifting the sub-pericenter point from the South Pole toward the center of the Aitken Basin region.
Gagg Filho, Luiz Arthur
,
da Silva Fernandes, Sandro
Advances in Space Research
, vol. 72
(9)
, pp. 3734-3755
Show abstract
Hide abstract © 2023 COSPARThis work studies transfer between non-coplanar circular orbits around Earth with the space vehicle performing a powered lunar flyby maneuver. The complete transfer trajectory is accomplished by an application of two or three impulsive velocity increments. First and final velocity increments are applied tangentially, respectively, to the departing and the arrival orbits around Earth. An optional second velocity increment is applied at the perilune in order to increase the effects of the flyby maneuver. Despite many works consider the powered lunar flyby instead of a natural lunar flyby, it is important to compare both maneuvers in the context of the complete trajectory. In this direction, the present work formulates and solves multiple point boundary value problems that determine the transfer trajectories considering three models: a three-dimensional patched-conic approximation, a model based on the spatial restricted three-body problem, and, a model based on the spatial bi-circular restricted four-body in which the influence of the Sun is included. The transfer trajectory solutions are compared with classical maneuvers and with transfers that perform a natural flyby maneuver. An interesting result shows that a decelerating propulsion during the flyby maneuver can provide a transfer trajectory with a fuel consumption smaller than the one of bi-parabolic maneuver even if the Sun's attraction is considered. Moreover, the influence of the Sun can decrease the time of flight and the apogee of the trajectory and it can save fuel consumption if the Sun's initial phase angle is properly chosen.
Gagg Filho, L. A.
,
da Silva Fernandes, S.
Revista Mexicana De Astronomia Y Astrofisica
, vol. 59
(1)
, pp. 11-43
Show abstract
Hide abstract © 2023: Instituto de Astronomía, Universidad Nacional Autónoma de México.This work describes several models to design optimal interplanetary trajectories. The transfer problem consists in transferring a space vehicle from a circular low Earth orbit (LEO) to a circular low orbit around a destiny planet (Venus or Mars). Models based on the two-body, four-body, and five-body problems are considered. Also, several versions of the patched-conic approximation are utilized including a detailed version that designs a lunar swing-by maneuver. The results show that the optimal trajectories for Earth-Mars and Earth-Venus missions collide with the Moon if a lunar swing-by maneuver with an unspecified altitude of the closest approach is included in the trajectory design; however, sub-optimal trajectories that do not collide with the Moon exist, presenting a smaller fuel consumption than the trajectories without lunar swing-by and with no greater changes in the time of flight.
Gagg Filho, Luiz Arthur
,
da Silva Fernandes, Sandro
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(5)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.This work extends the classic lunar patched-conic approximation model for Earth–Moon transfers by adding two complexities: the eccentricity of the Moon’s orbit around Earth and the eccentricity of the terminal orbits. In this way, the initial low Earth orbit (LEO) and the final low Moon orbit (LMO) are assumed elliptic. The transfer trajectory is performed by application of two impulses at the terminal orbits; however, they are not necessarily applied at the pericenter of the terminal orbits (LEO and LMO). The positions of application of the impulses are specified by the values of the true anomalies that define the point of departure in the LEO and the point of arrival in the LMO. The transfer problem is also formulated in the context of the planar elliptic restricted three-body problem with the same complexities: eccentricity of the primaries Earth and Moon, and the eccentricity of the terminal orbits. However, an additional final constraint is added relating the flight path angle of the transfer trajectory and the one of the LMO at the arrival time. In the proposed patched-conic approximation, this constraint does not appear as it is solved geometrically. In both models, a two-point boundary value problem solves the Earth–Moon trajectory. A one-degree-of-freedom problem, which uses the Moon’s position as a parameters, and a two-degree-of- freedom optimization problem, which sets the Moon’s position as an unknown to be solved, are also formulated in both models and solved by the sequential-gradient restoration algorithm. The results show some impossible configurations of arrival at LMO, as well as the agreements between the models. Also, a huge importance in the orientation of the LEO, determined by its argument of pericenter, is observed in the fuel consumption. So, a study of penalty on the fuel consumption due to the use of non-optimal values of argument of pericenter of the LEO is performed.
Machado, Raphaela C.
,
Maria, Pedro G.
,
Junior, Hugo N.F.
,
Salcedo, Saulo A.G.
,
Zúñiga, David C.F.
,
dos Santos, Carlos A.M.
,
de Lima, Jeferson J.
,
de Souza, Teófilo M.
,
Balthazar, Jose M.
,
Góes, Luiz C.S.
Mathematics in Engineering Science and Aerospace
, vol. 16
(2)
, pp. 553-565
Show abstract
Hide abstract © CSP - Cambridge, UK; I&S - Florida, USA, 2025.The goal of this research is to develop a battery model using experimental data gathered during the discharge of a lead-acid battery. It is essential to develop a mathematical model that accurately depicts the system in order to precisely describe the electrical characteristics of the battery and examine its discharge behavior while it is operating. The identification of an electrical model for a lead-acid battery using the data gathered in this manner is presented in this study. Jackey’s model was selected to depict the battery dynamics due to its resistive and capacitive properties, as well as the fact that it fits the experimental data well and has the advantage of being reasonably complex. The objective is to identify Jackey’s model parameters by using optimization techniques. In the end, the findings show that the selected mathematical model fairly depicts the system, which makes it a good substitute for lead-acid battery mathematical modeling.
Machado, Raphaela Carvalho
,
Goés, Luiz Carlos Sandoval
,
Paixão Fernandes, Vítor
,
Salcedo, Saulo Alfredo Gómez
,
Rosado de Paula, Thiago
,
Zúniga, David Fernando Castillo
,
Souza, Alain
,
Santos, Carlos Augusto Marcondes dos
,
Balthazar, José Manoel
,
Lima, Jeferson José de
International Journal of Intelligent Robotics and Applications
Show abstract
Hide abstract © The Author(s), under exclusive licence to Springer Nature Singapore Pte Ltd. 2025.The objective of this study is to present an experimental procedure for identifying the dynamics of an unmanned aerial system (UAS) with a fixed flexible wing. This procedure employs subspace identification techniques, which are particularly suited to the analysis of dynamic systems. In order to comprehend the behaviour of aerodynamic and flight control systems and establish a feedback loop that may be employed to mitigate the impact of structural flexibility, it is imperative to possess a reliable model. The objective of this research is to identify a parametric model for a flexible aircraft from open-loop experimental data by applying the DSRe algorithm. A flight test campaign was conducted using the EOLO, a single-engine aircraft with a wingspan of 4 m and a total weight of 8.87 kg. First, the results of the identification process using synthetic data are presented. The preliminary estimated parameters based on the Ground Vibration Test (GVT) were found to be useful for validating the identified model. Subsequently, the experimental results obtained in open-loop operation demonstrate that subspace algorithms are capable of estimating a suitable state-space model that encompasses the entire frequency range present in the experimental data. It is crucial to emphasise that a significant challenge in developing a representative model for the desired frequency range from the collected data is the necessity for a persistently exciting condition for the input signals.
Silva, Caroline C.D.
,
Maximo, Marco R.O.A.
,
Góes, Luiz C.S.
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 46
(6)
Show abstract
Hide abstract © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2024.We use characteristics inspired by the human gait to reduce the energy expenditure of walking in low-cost humanoid robots. Our contribution is to implement the height variation of the center of mass during gait with foot motion around the ankle during gait phase changes. The robot’s foot is curved with a geometric shape that favors rolling motion on the ground. For the control, we extend the Preview Control of Zero-Moment Point technique for the planning of the center of mass, and we will adapt the 3D Linear Inverted Pendulum Model (3D-LIPM) so that our system is linear time-varying. Finally, the inverse kinematics gives us the position of the joints. To measure the energy, we will use a realistic simulator. In the simulator, the fully actuated robot stays in balance in a three-dimensional environment with gravity while walking. The results proved satisfactory, reducing energy expenditure by almost 25% when we combine height-varying and curved feet.
Fischer, Clécio
,
Davi, Alessandro Silveira
,
da Silva, Roberto Gil Annes
,
Góes, Luiz Carlos Sandoval
Icas Proceedings
Show abstract
Hide abstract © 2024, International Council of the Aeronautical Sciences. All rights reserved.The use of sub-scales to study flight dynamics is an area that can provide excellent results. With the development of electronics, free flight tests to obtain flight dynamics data on sub-scale aircraft have become increasingly attractive. This paper presents the development of a sub-scale aircraft following the Froude number scaling technique used to achieve representativeness in flight dynamics.
Fernandes, Vítor Paixão
,
de Paula, Thiago Rosado
,
Do Nascimento, Rodrigo Costa
,
da Silva, Roberto Gil Annes
,
Góes, Luiz Carlos Sandoval
Icas Proceedings
Show abstract
Hide abstract © 2024, International Council of the Aeronautical Sciences. All rights reserved.This article expands upon the analysis conducted in a flight campaign involving a flexible wing UAV with a 4m wingspan and an aspect ratio of 18.9, powered by electric propulsion. The UAV is equipped with a data acquisition system designed to explore the effects of flexibility. The initial phase of the campaign involved flight evaluations aimed at assessing the behavior of the system, particularly in terms of data acquisition. Data compatibility tests were examined using the Flight Path Reconstruction (FPR) technique and the Output Error Method (OEM). The outcomes of the FPR analysis indicate the consistency of the recorded data. The evaluation of biases, scale factors, and time delays using the FPR method successfully established correlations between the recorded data, with notable exceptions in the case of airspeed and angle of attack, which exhibited discrepancies in fitting with classic rigid body kinematics. In this work, the longitudinal FPR using OEM is augmented by incorporating the flexible aircraft dynamic model to provide a more accurate representation of the aircraft, accounting for flexibility effects. In the execution of the FPR, the state variables of the aircraft model, obtained by the integration of the kinematic expression and sensor-gathered data, were expanded by the addition of the structural dynamics. This modification has enabled the computation of α and β values at the vane positions, accounting for structural dynamics effects, and also evaluating accelerations at the wingtips. Synthetic data obtained from an aircraft simulation model were used to evaluate the FPR for the flexible aircraft, and the results have shown that this method can lead to good results when the aircraft model is available. The rigid and flexible FPR were applied to flight-recorded data, and the results obtained with the flexible FPR have not led to enhancements as seen in the simulated data, which indicates that further refinements must be made in the experimental procedures, and evaluations on the structural model and aircraft sensors must be conducted. In conclusion, the method can be used to evaluate additional information beyond the classic FPR developed solely relying on general rigid body kinematics.
Fischer, Clécio
,
Diaz, Manuel Alejandro Rodriguez
,
Souza, Lucas
,
da Silva, Roberto Gil Annes
,
Góes, Luiz Carlos Sandoval
Icas Proceedings
Show abstract
Hide abstract © 2024, International Council of the Aeronautical Sciences. All rights reserved.With the development of electronics and programming in recent years, the possibility of aeronautical projects is being studied by academia and industry, with the aim of improving and adapting them to different projects for new applications and realities. One of these cases is the adaptation of projects such as the ground effect vehicles developed by the Soviet Union during the Cold War. This is an aircraft capable of flying close to the surface of the water and whose advantage is the energy saving of the propulsion of up to 40%. There are several companies developing projects of this type around the world, adapting them to the capacity and operating conditions of the different realities. In Brazil, the startup Aeroriver is developing a ground effect vehicle, the Volitan. This project aims to improve the transportation of people and cargo on the rivers of the Amazon. For the project to be successful, it is necessary to know up to what altitude this aircraft can fly to demonstrate energy savings, safety and maneuverability. A sub-scale prototype has been developed for initial testing and is currently being tested to determine the range and flight efficiency improvement of the Volitan in ground effect. Propulsion is provided by electric motors and power is supplied by a battery bank, allowing 15 minutes of flight autonomy. In this paper, the development of the electronics and instrumentation of a prototype is presented. In order to measure the efficiency of Volitan in flight, it will be equipped with load cells to measure the thrust force, RPM, the voltage and current consumed by the motors. Lidar to precisely measure the altitude in relation to the water, and a PixHawk controller used to record accelerations, speeds, position, attitude of the aircraft, etc. As results are presented the energy consumption of the batteries as a function of altitude, in flight condition in ground effect, as well as the thrust force generated by the motors, in addition to determining up to which altitude that the ground effect has a good performance and improves the efficiency of energy consumption of the Volitan.
de Moura, Éder Alves
,
Nepomuceno, Leonardo Murilo
,
de Paula, Adson Agrico
,
da Silva, Roberto Gil Annes
,
Góes, Luiz Carlos Sandoval
AIAA Aviation Forum and Ascend 2024
Show abstract
Hide abstract © 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.This work proposes an assessment of the delta wing sweep variation of a Generic Future Fighter in the conceptual design phase. Combat aircraft have critical control and therefore the stability analysis of these configurations is compared. Little variation in stability was observed between the 5 different configurations. This indicates that other requirements may become more relevant when designing a fighter aircraft, such as stealth and performance. Thus, this work aims to evaluate the impact of wing sweep on the longitudinal stability of fighter aircraft, considering five different sweep angles: 45°, 47°, 50°, 55°, and 60°. To conduct this analysis, a numerical evaluation, using the Vortex Lattice Method (VLM), wind tunnel results and parameter identification data from past work will be used to obtain the aerodynamic data for each configuration. The aerodynamic data will then be used in a time-domain flight simulation model to analyze the longitudinal stability of the aircraft.
DE MOURA, Éder A.
,
Góes, Luiz Carlos S.
,
DA SILVA, Roberto Gil A.
,
DE PAULA, Adson A.
Anais Da Academia Brasileira De Ciencias
, vol. 96
(1)
Show abstract
Hide abstract © 2024, Academia Brasileira de Ciencias. All rights reserved.Multirotors Aerial Vehicles are special class of Unmanned Aerial Vehicles with many practical applications. The growing demand for this class of aircraft requires tools that speed up their development. Simulated environments have gained increasing importance, as they facilitate testing and prototyping solutions, where virtual environments allow real-time interaction with simulated models, with similar behavior to real systems. More recently, the use of Augmented Reality has allowed an increasing experience of immersion and integration between the virtual world and a real scenario. This work proposes the use of Augmented Reality technology and a simulated model of a multirotor to create an interactive flight environment, aiming to improve the user experience in the analysis of simulated models. For this purpose, a smartphone was adopted as a hardware platform, a game engine is used as a basis for the development of the Augmented Reality application, that represents a numerical simulation of the flight dynamics and the control system of a multirotor, and a game controller is adopted for user interaction. The resulting system demonstrates that Augmented Reality is a viable technology that can be used to increase the possibilities of evaluating simulated systems.
Cárdenas, Elsa M.
,
Castillo-Zúñiga, David F.
,
Medina, Luis Ulises
,
Góes, Luiz C.S.
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 45
(5)
Show abstract
Hide abstract © 2023, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.Operational modal analysis (OMA) has been widely used in many fields of study because it allows identifying the modal parameters of a flexible structure in its operating condition. The system is under unknown working loads assumed to be random with broadband spectral characteristics. These hypotheses are not always easy to fulfill, generating uncertainty about identified modal parameters. This study evaluates and compares the effectiveness of two OMA techniques, enhanced frequency-domain decomposition (EFDD) and Ibrahim time domain (ITD), in the accuracy of modal parameter estimation of an unmanned aerial vehicle (UAV) structure with output-only data obtained by flight testing. To evaluate the influence of the number of sensors used in the identification of the modes, different measurements setups were considered to carry out in-flight modal identification analyses. Some works have addressed uncertainty by focusing on retesting or subdivision of a single measurement record. This work innovates in presenting an uncertainty study considering the variables that intervene in the estimation of PSD. The uncertainty in the identified modal parameters is obtained using the variability of the values of the parameters found. The modal frequencies values observed employing EFDD and ITD do not present substantial variations associated with the PSD matrix estimates. The EFDD damping ratio values show significant variability because they are mainly affected by spectral leakage, while the ITD damping ratio values are less sensitive to Welch’s method parameters variation. The root mean square deviations (RMSDs) of the frequencies values for both techniques are compared with those resulting from ground vibration testing.
de Morais Véras, Vinícius Leite
,
Góes, Luiz C.S.
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Synthetic Air Data Systems are air data parameters real-time estimation algorithms. Estimation of such parameters have been under study for a few decades. System Identification theory gives some tools for both time and frequency domain. Several studies have been conducted to investigate this problem in the time domain, but the applicability of frequency-domainal gorithms is still to be investigated. This work proposes a frequency-domain formulation for the synthetic air data problem, which is validated using a time-domain method (Recursive LeastS quares). Both methods are applied to real flight test data and estimation results are discussed. Effects of the availability of side-slip parameter are evaluated and estimates uncertainties due to model parameters accuracy (stability derivatives) are also presented.
Paula, Thiago Rosado De
,
Fernandes, Vitor Paixao
,
Sarmento, Andrew Gomes Pereira
,
Zuniga, David Fernando Castillo
,
Souza, Alain Giacobini
,
Silva, Roberto Gil Annes Da
,
Goes, Luiz Carlos Sandoval
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 6
, pp. 4207-4222
Show abstract
Hide abstract Copyright © (2022) by International Council of Aeronautical Sciences (ICAS) All rights reserved.There are some approaches for updating models to later model the aeroelastic behavior, and in this work, the Modal Assurance Criterion (MAC) helps identify the parameters. The objective of this work was to update the finite element model for the EOLO aircraft. We used the modal shapes derived from Ground Test Vibration (GVT) as a basis of comparison for the MAC, in addition to using the Nastran software to optimize the stiffness properties of the analytical model of the EOLO aircraft. It noted that the natural frequencies of the updated model approached the GVT data and the cross-correlation improved, but the correlation was far from ideal. Therefore, the model was updated and improved over the initial model.
Machado, Raphaela Carvalho
,
Zúniga, David Fernando Castillo
,
de Souza, Alain
,
Rosado, Thiago
,
Góes, Luiz Carlos Sandoval
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 7
, pp. 5463-5476
Show abstract
Hide abstract © (2022) by International Council of Aeronautical Sciences (ICAS) All rights reserved.This paper presents the identification of an Unmanned Aerial System (UAS) with flexible wings from open-loop data using subspace methods. For aerodynamic and flight control systems, a reliable model is important to comprehend the system behaviour and to design a feedback loop, that can be applied as well to minimize the effects of structural flexibility. So, a parametric model identification for flexible aircraft applying subspace techniques was performed. Preliminary results presented in this paper are related to identification using synthetic data. Finally, it is shown the experimental results from the first flight test performed in open-loop operation. The experimental results reveals that subspace methods estimate a state-space model suitable, with better fit for the range of frequencies of the experimental data. Therefore, it was not possible to obtain a representative model for a broader frequency range, however, this is not a limitation of the method, but a persistent excitation problem associated with the limited frequencies in the input signal.
Véras, Vinícius L.M.
,
Góes, Luiz C.S.
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 7
, pp. 5263-5273
Show abstract
Hide abstract © (2022) by International Council of Aeronautical Sciences (ICAS) All rights reserved.Synthetic Air Data Systems are airspeed estimation algorithms. Such algorithms are built using measurements from sensors other than the classical Pitot tubes, from which airspeed estimates can be computed. This paper presents brief discussions over three direct estimation algorithms that use inertial sensors (IRS) and GPS as sources of information. It is also proposed and tested a recursive airspeed and thrust estimation (RATE) algorithm. Finally, a simple implementation using Extended Kalman Filter (EKF) is tested and results are compared. The possibility to use angle-of-attack and/or temperature probes is also discussed. We also discuss practical aspects regarding airspeed, altitude and temperature estimations.
Fischer, Clécio
,
Nepomuceno, Leonardo Murilo
,
de Moura, Éder Alves
,
da Silva, Roberto Gil Annes
,
Góes, Luiz Carlos Sandoval
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 7
, pp. 5441-5450
Show abstract
Hide abstract © (2022) by International Council of Aeronautical Sciences (ICAS) All rights reserved.Subscale aircraft have been used for decades to design new aircraft and evaluate new design techniques. The acquisition of in-flight data from subscale aircraft is already possible today, such as a manned or fullscale aircraft. Thus, more reliable flight simulators are built for flight quality analysis and control design. This work aims to implement a data acquisition and processing system, with the objective of identifying the complete dynamics of a subscale aircraft, model Cessna 182.
Nepomuceno, Leonardo Murilo
,
de Moura, Éder Alves
,
Morales, Mauricio Andrés Varela
,
da Silva, Roberto Gil Annes
,
Góes, Luiz Carlos Sandoval
AIAA Aviation 2022 Forum
Show abstract
Hide abstract © 2022, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.The development of microelectronics combined with the cheapness of manufacturing processes has allowed the construction of subscale models equipped with sensors and control systems equivalent to a real aircraft. This work analyses the Generic Future Fighter (GFF) subscale concept developed by Linköping University under the Future Aircraft Design and Demonstration (FADEMO) project. The GFF subscale is a radio-controlled aircraft with 14% of the size of the full-scale concept aircraft. A Stability Augmentation System (SAS) will be designed to stabilize the longitudinal dynamics for different positions of the c.g., artificially modified for three different positions. Despite the several control techniques currently available, methods such as the Linear Quadratic Regulator (LQR) are still adopted for the stability control of aircraft in flight. However the LQR method present in their classic form, limitations to incorporate performance parameters and operational restrictions in the design phase. A promising alternative to circumvent this problem is the use of Linear Matrix Inequalities (LMIs) as a tool to convert stability and control problems into optimization problems. This work presented an LQR-LMI formulation augmented by D-stability criterion to simplify the determination of a single feedback gain matrix that guarantees the stability and keeps the flight characteristics by varying the c.g. position.
Braz, G. A.
,
Terra, M. O.
,
de, A. F.B.
European Physical Journal Special Topics
, vol. 232
(18-19)
, pp. 3083-3093
Show abstract
Hide abstract © 2023, The Author(s), under exclusive licence to EDP Sciences, Springer-Verlag GmbH Germany, part of Springer Nature.Solar sails have been investigated and explored since costs in space missions may be significantly reduced with the exploitation of a renewable energy source. This work investigates the dynamical effects on the phase space dynamics of a Solar Sail in the presence of the gravitational field of the Sun and Earth. For that, the Circular Restricted Three-Body Problem with the inclusion of the solar radiation pressure acceleration prescribes the time evolution of initial conditions settled in the Earth’s Hill region. In general, the dynamical system considered is conservative, in the sense of being area-preserving. However, only in the case of orthogonal incidence of the solar photons in the sail’s flat surface, the dynamics remain Hamiltonian, preserving a first integral of motion CJβ . To provide an overview of the dynamics of this system, Poincaré sections are presented for the Hamiltonian case of the model and with the motion restricted to the plane. Given that, the qualitative behavior of trajectories is followed as a function of the first integral of motion CJβ and the sail lightness number β , defined as the ratio between the solar radiation pressure acceleration and the gravitational acceleration of the Sun on the sail. Some remarkable dynamical features are reported. Possible applications and practical implications for trajectories design are discussed.
Santos, L. B.T.
,
Sousa-Silva, P. A.
,
Terra, M. O.
,
Aljbaae, S.
,
Sanchez, D. M.
,
Prado, A. F.B.A.
,
Oliveira, G. M.
,
Monteiro, F.
,
de Almeida, A. K.
,
Lima, N. B.
,
Lima, N. B.D.
Planetary and Space Science
, vol. 233
Show abstract
Hide abstract © 2023 Elsevier LtdIn this work, we performed a dynamical analysis of a spacecraft around a nearly equal-mass binary near-Earth asteroid with application to the asteroid 2017 YE5, which is also a possible dormant Jupiter-family comet. Thus, we investigated the motion of a particle around this binary system using the circular restricted three-body problem. We calculated the locations of the Lagrangian points of the system and their Jacobi constant. Through numerical simulations, using the Poincaré Surface of Sections, it was possible to find several prograde and retrograde periodic orbits around each binary system's primary, some exhibiting significantly-sized higher-order behavior. We also calculated the stability of these orbits. After finding the periodic orbits, we investigated the influence of solar radiation pressure on these orbits. For this analysis, we considered that the area-to-mass ratio equals 0.01 and 0.1. We also performed a spacecraft lifetime analysis considering the physical and orbital characteristics of the 2017YE5 system and investigated the behavior of a spacecraft in the vicinity of this system. We analyzed direct and retrograde orbits for different values of Jacobi's constant. This study investigated orbits that survive for at least six months, not colliding or escaping the system during that time. We also analyze the initial conditions that cause the spacecraft to collide with M1 or M2, or escape from the system. In this work, we take into account the gravitational forces of the binary asteroid system and the solar radiation pressure (SRP). Finally, we calculated optimal bi-impulsive orbital maneuvers between the collinear Lagrangian points. We found a family of possible orbital transfers considering times of flight between 0.1 and 1 day.
Santos, L. B.T.
,
de Almeida, Allan Kardec
,
Sousa-Silva, P. A.
,
Terra, M. O.
,
Sanchez, D. M.
,
Aljbaae, S.
,
Prado, A. F.B.A.
,
Monteiro, F.
Revista Mexicana De Astronomia Y Astrofisica
, vol. 59
(1)
, pp. 83-97
Show abstract
Hide abstract © 2023: Instituto de Astronomía, Universidad Nacional Autónoma de México.In this article, equilibrium points and families of periodic orbits in the vicinity of the collinear equilibrium points of a binary asteroid system are investigated with respect to the angular velocity of the secondary body, the mass ratio of the system and the size of the secondary. We assume that the gravitational fields of the bodies are modeled considering the primary as a mass point and the secondary as a rotating mass dipole. This model allows to compute families of planar and halo periodic orbits that emanate from the equilibrium points L1 and L2. The stability and bifurcations of these families are analyzed and the results are compared with the results obtained with the restricted three-body problem (RTBP). The results provide an overview of the dynamical behavior in the vicinity of a binary asteroid system.
Santos, L. B.T.
,
Sousa-Silva, P. A.
,
Terra, M. O.
,
Mani, Karthik V.
,
de Almeida, A. K.
,
Sanchez, D. M.
,
Prado, A. F.B.A.
Advances in Space Research
, vol. 70
(11)
, pp. 3362-3372
Show abstract
Hide abstract © 2022In this paper, optimal solutions are investigated for a transfer from a parking orbit around the Moon to a halo orbit around L2 of the Earth-Moon system. The transfers are executed by applying a single maneuver and exploiting the stable invariant manifold of the hyperbolic parking solution at arrival. In this regard, an optimization problem is proposed where both the orbital characteristics of a parking solution around the Moon (its Keplerian elements) and the characteristics of a transfer trajectory (guided by the stable manifold of the arrival Halo orbit) are considered as variables. The problem involved in the single maneuver transfer is solved using a nonlinear programming method (NLP), which aims to minimize the cost of ΔV within the framework of the Earth-Moon system using the circular restricted three-body problem. The feasibility of this kind of transfer for a Cubesat is shown in this paper through results with low ΔV combined with suitable times of flight.
de Lemos, Marcelo J.S.
Transport in Porous Media
, vol. 152
(11)
Show abstract
Hide abstract © The Author(s), under exclusive licence to Springer Nature B.V. 2025.This paper presents a comprehensive modeling framework for turbulent flow and phase-change phenomena in porous media. The study revisits the double-decomposition concept for macroscopic turbulence modeling, where instantaneous variables are averaged in both time and space, leading to distinct forms of the governing equations. The model extends the “One-Energy Equation Model” to simulate melting and solidification of pure substances and alloys, treating the solid phase as a porous medium with low porosity and permeability. During phase transition, thermal equilibrium is assumed in the mushy zone, while viscous and form drag effects are adjusted based on temperature. The latent heat is treated implicitly in the energy equation, and the liquid fraction is updated iteratively. Numerical solutions employ the SIMPLE algorithm with the Strong Implicit Procedure for inner iterations. Validation against existing literature demonstrates the model’s accuracy for pure substances.
de Lemos, Marcelo J.S.
,
de Souza, Kasiany M.
AIAA Science and Technology Forum and Exposition AIAA Scitech Forum 2025
Show abstract
Hide abstract © 2025, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.The global shift to a carbon-free economy has spurred innovative technologies while necessitating the decommissioning of outdated energy infrastructure, including oil and gas wells. Strict environmental regulations now mandate that abandoned wells undergo plug and abandonment (P&A) operations to prevent future leaks. With thousands of wells still in operation and the rising costs of P&A, the industry is exploring more reliable, cost-effective solutions to address the impending "P&A wave." One promising technique involves using a powerful heat source to melt the casing, tubing, and surrounding rock at the plugging site, creating a seal upon cooling. This article presents a mathematical model and simulations of the reaction front propagation in a thermite mixture ignited in a vertical tube. Preliminary results show good qualitative agreement with experimental data, highlighting the potential of this method for improving P&A operations.
de Lemos, Marcelo J.S.
,
Pena, Fabrício J.C.
,
Monteiro, Luiz M.A.
,
Thomas, Carlos A.L.
,
da Silva, Cristian A.
Proceedings of the Thermal and Fluids Engineering Summer Conference
, pp. 155-163
Show abstract
Hide abstract © 2025, Begell House Inc.. All rights reserved.This paper presents a novel numerical approach for addressing the phase change term in the energy equation. The One-Energy Equation Model (1EEM) is extended to handle both melting and solidification processes for pure substances and alloys. Prior to melting and after solidification, the solid material is modeled as a porous medium with low porosity and minimal permeability. During phase transition, thermal equilibrium is assumed in the mushy zone. As the temperature surpasses the melting point, viscous and form drags in the momentum equation decrease. Latent heat is discretized using a combination of implicit and explicit methods in the energy equation. After computing the temperature field, the liquid fraction is updated across the domain. The algebraic systems are solved using the SIMPLE algorithm, with inner iterations utilizing the Strong Implicit Procedure. Initial findings show that the model produces results consistent with those found in the literature.
de Lemos, Marcelo J.S.
,
de Souza, Kesiany M.
AIAA Science and Technology Forum and Exposition AIAA Scitech Forum 2025
Show abstract
Hide abstract © 2025 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.Correction Notice Please write out the details of your corrections here. Place any figure, image, or math updates as well. Be as specific as possible and refer to the original paper details. Please see an example of a correction here: https://arc.aiaa.org/doi/10.2514/6.crossmarktest.c1 The correct first name of second author is “Kesiany” instead of “Kasiany”.
Pena, Fabrício J.C.
,
de Lemos, Marcelo J.S.
Applied Thermal Engineering
, vol. 254
Show abstract
Hide abstract © 2024 Elsevier LtdPlug and Abandonment (P&A) procedures are mandatory in the oil and gas industry. Conventional well-plugging methods typically involve the laborious and expensive process of cementing, requiring the removal of production tubing. In response to this challenge, a novel approach, known as Thermal Plug and Abandonment (TP&A), has been explored. TP&A proposes the introduction of an exothermic chemical reaction through the production tubing, generating substantial heat to melt the tubing intentionally. The passage formed by the melting process facilitates the traditional insertion of cement, eliminating the need for tubing removal. In this study, the TP&A process is investigated through numerical computations. The oil well structure is approximated as a two-dimensional axisymmetric domain with multiple layers representing different wellbore materials. A numerical code, incorporating chemical kinetics, phase change, and conjugate heat transfer models, was developed in the OpenFOAM® software. The thermite reaction is modeled using a zero-order kinetic model, and the phase change model employs the well-established enthalpy-porosity method to track material melting and solidification. The study primarily focuses on evaluating heat diffusion through the oil well structure during the TP&A process, with a central emphasis on investigating the melting of the production tubing. It was observed that compacting the mixture and diluting it with alumina up to a certain threshold enhanced the tubing's melting. Reducing the initial mixture porosity from 0.55 to 0.4 has increased the tubing's melting volume, constrained to the thermite height, from 60 to approximately 91%. Moreover, this study examined how diluting the thermite mixture with inert alumina affects the heat transfer and, consequently, the tubing's melting. The findings indicated that a 20% dilution can enhance the tubing's melting volume by up to 87%.
de Souza, Kesiany M.
,
de Lemos, Marcelo J.S.
,
Ribeiro, Roberta dos R.
,
Martins, Paulo G.C.
,
Gouvêa, Leonardo H.
International Communications in Heat and Mass Transfer
, vol. 156
Show abstract
Hide abstract © 2024 Elsevier LtdThermite is a powerful energetic material that has potential application in the plug and abandonment (P&A) process of wellbores. The solution named Thermal P&A has withdrawn attention of oil and gas operators all around the world as a prominent method to decrease costs and increase efficiency. Like any technology in its early developments, virtual simulations are effective to predict its viability. However, thermite reactions take place through a complex heterogeneous mechanism that may compromise computational modeling in the P&A scenario. Therefore, this study aims to present a practicable and valid method of computing the 2Al-Fe2O3 thermite reaction propagation in a macroscopic system. The modeled domain consists of a stainless-steel tube filled with the thermite mixture and described in cylindrical coordinates. The energy and species conservation equations are discretized and solved by finite difference methods assuming a constant kinetics rate. A disruption model is adopted to account for heat losses at aluminum vaporization. The numerical results are validated by experimental tests carried out in the same system. Numerical temperature profiles at the tube external surface replicated the experimental data obtained via thermocouples. Effects of tube radius and thermite porosity was investigated. The results showed that decreasing the thermite porosity would be more effective to melt the tube than increasing the internal radius.
De Andrade, Gabriel S.
,
Pena, Fabrício J.C.
,
de Lemos, Marcelo J.S.
International Communications in Heat and Mass Transfer
, vol. 155
Show abstract
Hide abstract © 2023A new hybrid method for transient heat conduction problems is developed and applied to simulate a Plug and Abandonment (P&A) operation of oil wells. An oil well is approximated by concentric disks in a one-dimensional configuration, which allows for use of polar coordinates. The application of the Separation of Variables Method (SVM) is used as the analytical framework for the solution of the conductive heat transfer arising from a volumetric heat source located in the center of the disks. The SVM is able to solve only time-independent boundary conditions. However, using the Duhamel's theorem, the solution determined with the SVM can be used to achieve the solution when both time-dependent boundary conditions and internal heat generation are prescribed. Lastly, for verification purposes, a commercial software that solves the transient temperature field by means of numerical procedures, providing reliability to the analytical method proposed in this work.
de Souza, Kesiany M.
,
de Lemos, Marcelo J.S.
,
Ribeiro, Roberta dos R.
,
Martins, Paulo G.C.
,
Gouvêa, Leonardo H.
International Journal of Heat and Mass Transfer
, vol. 224
Show abstract
Hide abstract © 2024 Elsevier LtdThermite has been considered as a potential alternative for the wellbore plug and abandonment process. This new technology, thermal P&A, may substitute cementation as a cheaper and more compelling material. In this way, different thermite systems and additives are being explored in this scenario. The present study aims to examine the effects of diluting the Fe2O3–2Al thermite system with alumina in search of a more controlled reaction by observing effects on total ejected mass, burning velocity, and temperature levels. Small-scale experiments were conducted where stainless-steel tubes were filled with the thermite system. Thermocouples welded to the tube's external surface allowed us to obtain the temperature profiles at different positions and the overall reaction propagation velocity. The 20 % diluted system suppressed the measured peak temperature, burning rate, and expelled mass of about 10%, 60%, and 45%, respectively, compared to a non-diluted system. Simplified numerical simulation assuming a zero-order kinetics mechanism presented consistent results with the experimental peak temperatures at most positions analyzed. The simulation revealed that the diluted system would not reach the aluminum vaporization temperature as observed in the non-diluted system. Still, instead, it would be limited to the alumina melting temperature of 2327 K. In summary, the diluted system showed substantial reductions in peak temperature, burning rate, and expelled mass, indicating potential cost-effective and controlled applications in Thermal P&A processes.
De Souza, Kesiany M.
,
de Lemos, Marcelo J.S.
,
Ribeiro, Roberta dos R.
,
Marin, Ana M.G.
,
Martins, Paulo G.C.
,
Gouvêa, Leonardo H.
Geoenergy Science and Engineering
, vol. 234
Show abstract
Hide abstract © 2023 Elsevier B.V.The use of thermite in the plug and abandonment of wellbores is a promising new method for sealing oil wells. However, the reactants for thermite mixtures are usually in a powder state at ambient conditions, making a perfect homogenization for high heat release a challenging task. In this sense, this study aims to investigate the Fe2O3–Al thermite system prepared through a solvent-based method to maximize homogenization of the mixture and enhance energy release during the exothermic reaction. Tests were conducted to compare the burning velocity, ejected mass percentage, and temperature profiles of the reaction through small steel-tubes, comparing a dry-mixed, stoichiometric composition with a solvent-based mixture. The effect of additives such as Al2O3 and Al were also evaluated. Results showed that the solvent-based process led to higher compactness, higher temperatures on the steel tube's exterior, a more stable reaction, and a 40% decrease in ejected material. Also, Al-rich mixtures had faster reactions, lower temperatures, and more ejected material when compared to the stoichiometric system, while Al2O3-diluted mixtures showed a linear decrease in burning velocity and mass ejection at higher dilution levels, with no significant variation in temperature levels. Mixtures with 40% or higher dilution did not self-propagate. Therefore, a thermite mixture prepared using solvent and diluted with Al2O3 at 20–30% is recommended for the thermal plug and abandonment technology.
de Andrade, Gabriel S.
,
Nascimento, Ernandes J.G.
,
de Lemos, Marcelo J.S.
Geoenergy Science and Engineering
, vol. 233
Show abstract
Hide abstract © 2023 Elsevier B.V.After the end of productive life of a geological oil reservoir, a set of operations for well Plug and Abandonment (P&A) is performed to recover the soil layers to its natural state. As traditional P&A techniques are expensive activities, alternative technologies are gaining renewed interest for capital expenditure reduction and leak risks mitigation. Hence, the Thermal Plug and Abandonment (TP&A) procedure is here investigated by focusing on the fulfillment of two intermediate milestones, combining new technology with conventional P&A practices. The first milestone consists in applying a thermite exothermic reaction to generate enough heat for melting the entire thickness of the production tube. The second milestone aims to determine if the resulting molten section has sufficient dimensions to allow for the passage of the cement pumped downhole, thus ensuring the complete sealing of the oil well's cross-section. The thermal investigation was conducted by applying a homogenized form of the Finite Integral Transform (FIT) analytical framework to solve the transient heat conduction equation in 2-D polar coordinates. The well assembly was geometrically discretized as a multilayered circular domain. The thermite reaction was modeled as a theoretical volumetric heat source profile dependent on both time and space, placed in the innermost layer. While a pure FIT approach may only be used to solve Neumann boundary conditions, the combined scheme applied here copes with any type of boundary condition. Hence, the integration of FIT with homogenization satisfies the Dirichlet condition requirement of the TP&A procedure. The methodology was verified through an equivalent Finite Volume Method (FVM) solution obtained using a commercial code. The results evidenced that within the 5 min duration of thermite reaction, the entire circumferential section of the production tube exceeds the steel melting temperature by at least 227 °C, thus fulfilling both milestones set. The research outcomes are part of a series of investigation steps to thoroughly analyze the new TP&A technology with regard to its compliance with the regulatory norms established to P&A operations.
De Andrade, Gabriel S.
,
Nascimento, Ernandes J.G.
,
de Lemos, Marcelo J.S.
International Journal of Thermal Sciences
, vol. 196
Show abstract
Hide abstract © 2023 Elsevier Masson SASWhen a well does not fulfil its objectives, it is repurposed or permanently plugged, a shift in budget from revenue to Plug and Abandonment (P&A) expenditures occurs. New technologies being developed for P&A make use of a powerful heat emitter for melting the surrounding of the well forming a solid plug after the cool down. However, there is a gap in understanding the heat transport process in the well and much need for appropriate mathematical tools and solutions for estimating the effectiveness of Thermal P&A. The thermal analysis of the process requires eigenvalues in polar coordinates, which return only real quantities due to its implicitly dependence on the angular eigenvalues. Here, a hybrid analytical/numerical method is applied to an asymmetric transient heat conduction problem. The oil well is conceived as a 2-D multi-layer disc cast in polar coordinates, where the Separation of Variables Method (SVM) was applied to achieve a closed-form solution. Asymmetric boundary conditions of first, second and third kind can be implemented utilizing the proposed framework. A Finite Volume Method (FVM) numerical solution was produced for code verification. Lastly, research results show that temperature levels arising from the thermite reaction throughout the composite cylinder domain in radial and azimuthal ranges are enough for surpassing the melting point of the production tube steel. The results evidenced the thermal efficiency of the TP&A procedure and suggested that the production column may be destroyed by fusion, thus reducing tamponing expenses significantly.
de Andrade, Gabriel S.
,
Nascimento, Ernandes J.G.
,
de Lemos, Marcelo J.S.
Applied Thermal Engineering
, vol. 236
Show abstract
Hide abstract © 2023 Elsevier LtdThe end of the production phase of an offshore oil well represents a remarkable shift in field operations from extraction to plug and abandonment. The international normative requirements for permanent well plugging demand a series of technical maneuvers to avoid structural failures and the formation of leakage paths during or after the sealing process. The current closure technique requires a complete or partial removal of the production column before the borehole may be plugged with Portland cement. However, the tube removal process frequently results in an increase in the involved time and costs. Hence, the current research was aimed at investigating the prototype approach of Thermal Plug and Abandonment of wells by applying a thermite heat emitter device to melt the production column's steel. Here, the Finite Integral Transform analytical method was computationally implemented through an inhouse code to calculate the resultant transient temperature fields at the multilayered medium. The results were compared to a Finite Volume Method numerical solution to enhance the study's reliability. The research outcomes provided insight that even in the event of a partial thermite reaction failure and a highly nonuniform heat pattern, the resultant molten azimuthal length of the production column may still allow enough room for cement flow. It was estimated through the temperatures achieved that the heat emitter is capable of melting at least nearly three-quarters of the production tube's azimuthal length, thus eliminating the need for its removal and significantly reducing the sealing process operational costs.
De Lemos, Marcelo J.S.
,
Hodierne, Anatole J.U.
ASME Journal of Heat and Mass Transfer
, vol. 146
(1)
Show abstract
Hide abstract Copyright © 2024 by ASME.This article proposes a new formulation for a phase change model based on the enthalpy-porosity idea. A general one-energy equation model (1EEM) is extended to deal with the melting and solidification of pure substances and alloys. Before melting and after solidification, solid material is seen as a porous media with low porosity and very small permeability. During phase change, thermal equilibrium in the mushy zone is assumed. Viscous and form drag in the volume-Averaged momentum equation are reduced as the temperature rises above the melting point. In the energy equation, latent heat is treated implicitly in the accumulation term instead of explicitly as in most works in the literature. Liquid fraction for the entire field is updated after a new temperature field is calculated. Thermophysical properties are updated with the new liquid fraction field. Governing equations are discretized according to the control-volume method. Algebraic equation sets are relaxed with the Simple Method. Inner iterations make use of the Strong Implicit Procedure. Preliminary results indicate good agreement with the literature for pure substances.
Pena, Fabrício J.C.
,
de Lemos, Marcelo J.S.
International Journal of Energy for A Clean Environment
, vol. 25
(4)
, pp. 53-65
Show abstract
Hide abstract © 2024 by Begell House, Inc.The thermite reaction is a self-sustained exothermic reaction commonly employed in welding processes of railway tracks, material synthesis, pyrotechnics, etc. More recently, this reaction has been assessed to plug depleted oil wells. The investigated geometry is modeled as a two-dimensional axisymmetric domain with a thermite mixture compressed between a polymethylmethacrylate (PMMA) lid and a stainless steel disk. First-order kinetic is assumed for the chemical kinetics model. The governing equations are discretized with the finite-volume approach. Experimental validation is performed by comparing numerical combustion velocities and peak temperatures with the experimental data in the literature. The results demonstrate a remarkable thermal gradient through the longitudinal direction, displaying higher thermal losses next to the thermite-steel interface. These heat losses also affect the melting of species, as a small portion of alumina remains entirely solid during the reaction.
Pena, Fabrício J.C.
,
de Souza, Kesiany M.
,
de Lemos, Marcelo J.S.
International Communications in Heat and Mass Transfer
, vol. 149
Show abstract
Hide abstract © 2023 Elsevier LtdMotivated by a groundbreaking proposal to plug depleted oil wells using an exothermic reaction to melt the wellbore components, this work investigates the thermal behavior associated with the longitudinal propagation of a stoichiometric Fe2O3/Al thermite reaction. The primary objective of this study is to develop a reliable macroscopic numerical model capable of accurately estimating the heat generation and propagation during the reaction. A small-scale experiment is used to validate the numerical model, which approaches the experiment as a 2-D axisymmetric geometry within multiple regions. The reaction is modeled with a simplified zero-order kinetic model assuming a constant kinetic rate for all chemical species. A porous model assesses the impact of porosity on the overall heat diffusion, and a source-based phase change model is employed to evaluate the melting of the chemical species and the outer tube. Also, a disruptive model is included to consider the reaction between only condensed phases. The experimental validation demonstrated a good agreement between the numerical results with the disruptive model and transient temperature profiles measured experimentally. Varying the kinetic rate and porosity suggests that a slower reaction and denser mixture can enhance the heat transfer towards surrounding materials, potentially benefiting future applications in well sealing.
Turner, Isabel B.
,
Pansino, Christina M.
,
De Lemos, Marcelo J.S.
Journal of Energy Resources Technology Transactions of the ASME
, vol. 145
(11)
Show abstract
Hide abstract © 2023 by ASME.Land is a limited commodity that has always been fought over. Its use and allocation for various purposes have been the subject of much debate and for good reason. It is necessary for most industries. It is becoming more and more a topic of conversation as available land is used up. This review article explores land competition as it relates to the production of food and energy, as well as the ramifications of taking natural land and converting it to human use for these purposes. It also discusses the policies that some countries are enacting to deal with the ever-shrinking availability of free land and ways that society can decrease the necessity for more land.
de Souza, Kesiany M.
,
de Lemos, Marcelo J.S.
Continuum Mechanics and Thermodynamics
, vol. 35
(6)
, pp. 2219-2238
Show abstract
Hide abstract © 2023, The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature.This research investigates the effects of thermodynamic and kinetic parameters on simulated Fe 2 O 3 –2Al thermite reaction propagation. For that, a full-factorial design was applied. Five parameters were investigated: mixture density (A), thermal conductivity (B), specific heat (C), activation energy (D), and pre-exponential factor (E). Among these factors investigated, the activation energy, the specific heat, and their two-factor interaction had by far the highest percentage contribution of effects in the five responses observed: burning velocity, thickness of the reaction zone, peak temperature, ignition temperature, and ignition delay. Higher activation energy and specific heat resulted in a slower and thicker reaction propagation wave that required a longer time to ignite and reached a lower peak temperature. However, while activation energy affected the ignition temperature positively, the specific heat presented a negative effect. The remaining parameters had less pronounced effects but were significant in all five responses. Moreover, regression models of burning velocity, thickness, and ignition delay responses were estimated, which allowed mapping effects on these responses through contour plots of the main two-factor interactions.
Pena, Fabrício J.C.
,
de Lemos, Marcelo J.S.
International Journal of Heat and Mass Transfer
, vol. 213
Show abstract
Hide abstract © 2023 Elsevier LtdThermite reactions are self-sustained exothermic reactions commonly employed in welding processes of railway tracks, material synthesis and pyrotechnics, to mention a few applications. More recently, this reaction has been assessed to plug depleted oil wells. Motivated by the foregoing, this work numerically investigates a Fe2O3/Al thermite reaction. A two-dimensional axisymmetric domain with a thermite layer compressed between a PMMA lid and a stainless-steel disk is considered. A first-order kinetic is assumed and the reaction is controlled by the hematite consumption. A computational solver is developed based on the open-source OpenFOAM® software. Numerical results showed good agreement with experimental data for temperature levels. Numerical results further indicated thermal losses next to the thermite-steel interface. These heat losses affected the melting of the species as a small portion of alumina remained entirely solid during the reaction.
De Andrade, Gabriel S.
,
Nascimento, Ernandes J.G.
,
de Lemos, Marcelo J.S.
International Journal of Thermal Sciences
, vol. 188
Show abstract
Hide abstract © 2023 Elsevier Masson SASIn this work, a hybrid analytical and numerical solution for transient heat conduction across a composite cylindrical sector is presented. A two-dimensional domain consisting of a multi-layer circular sector of angle φ was investigated (φ<2π). The Separation of Variables Method (SVM) was applied to solve the partial differential equation with non-homogeneous boundary conditions of the first, second and third kinds prescribed in the radial direction. Homogeneous boundary conditions of first and second kinds were arbitrated in the angular direction. A spatial time-independent source term gi(r,θ) was considered. The radial eigenvalues problem for the (r,θ) domain returns only real quantities and depends implicitly on the angular eigenvalues. Results for time dependent temperatures using the Separation of Variables Method were compared with numerical results, showing good accuracy. A second set of results was developed to investigate boundary conditions, material properties and the thermal source power required to rise temperature levels (mainly around the mid-angle φ/2) high enough to promote melting of certain layers of materials. These results might be useful for investigating a novel technology for the decommissioning of oil wells using thermal sources, often referred to in the literature as Thermal Plug and Abandonment (TP&A).
De Souza, Kesiany M.
,
de Lemos, Marcelo J.S.
International Journal of Heat and Mass Transfer
, vol. 205
Show abstract
Hide abstract © 2023 Elsevier LtdThis paper presents an improved one-dimensional nonstationary model to simulate the reaction propagation of aluminum and iron-oxide in thermite mixtures. This model is motivated by the application of thermite mixtures for thermal plug and abandonment of oil wells. The main improvements of this model include the chemical source term correction in the energy conservation equation, and the imposition of a temperature limit to account for aluminum vaporization. A simplified, first-order, one-step mechanism governed by the Arrhenius relation was assumed, and different pairs of activation energy and pre-exponential factor were analyzed, including some pairs that reproduce the experimental propagation speed reported in the literature. Numerical simulations were done to generate contour plots that map the effects of the kinetics parameters, alumina dilution, and aluminum addition to the initial mixture in the main characteristics of the reaction wave, such as velocity, thickness, ignition delay, and initiation temperature. These simulations indicate that, at alumina dilution of 20% or more, the simulated thermite reaction does not reach the aluminum vaporization temperature and may not present disruption of the system. The model shows that aluminum addition to the initial mixture accelerates the propagation and the numerical results reproduces experimental data from literature. Also, below a burning velocity of 26 mm/s and alumina-dilution higher than 40%, the reaction does not self-propagate.
Hodierne, Anatole
,
de Lemos, Marcelo J.S.
AIAA Scitech Forum and Exposition 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Global change from carbon-based to carbon-free economy has driven the development of a number of innovative technologies for decommissioning oil wells in mature fields. The common technology in use nowadays relies on cementing the borehole to permanently seal and abandon old wells. However, this procedure has a high cost and takes several weeks to be concluded, which constitutes a burden for offshore wells. This work investigates an innovative technology for plug and abandonment based on the release of large amounts of heat from thermite reactions at the sealing location in the borehole. Tubing and casing are melt forming a plug after the cool down period. Transitory transport of heat generated by a thermite mixture is numerically investigated by solving the energy equation using the control volume method. Time required to melt and subsequent solidification of the molten mass is estimated.
de Souza, Kesiany M.
,
de Lemos, Marcelo J.S.
Proceedings of the Thermal and Fluids Engineering Summer Conference
, vol. 2023-March
, pp. 231-240
Show abstract
Hide abstract © 2023 Begell House Inc.. All rights reserved.This paper investigates the effects of Arrhenius parameters on the Fe2O3-2Al thermite system. Assuming a single-step kinetics mechanism, contour plots were generated to investigate the effects of the activation energy and pre-exponential factor on the velocity and thickness of the reaction wave. Higher activation energies and lower pre-exponential factors resulted in slower and thicker reaction waves. Also, the effect of activation energy on the burning velocity is enhanced at higher levels of the pre-exponential factor whereas the effect of pre-exponential factor is increased at lower levels of the activation energy. The opposite trend was observed on the thickness of the reaction wave. Finally, an exponential relationship between thickness and velocity of the reaction wave was identified regardless of the Arrhenius parameters.
de Souza, Kesiany M.
,
de Lemos, Marcelo J.S.
,
Ribeiro, Roberta dos R.
,
Marin, Ana Maria G.
Chemical Engineering Journal
, vol. 455
Show abstract
Hide abstract © 2022 Elsevier B.V.Moving from a carbon-based to a carbon-free economy has driven the development of groundbreaking new technologies for permanent plugged and abandoned (P&A) of mature oil wells, including the use of thermites as the energetic material for the so-called “Thermal P&A” technology. Better knowledge is then much needed on such chemical reactions. Accordingly, this research presents an in-depth kinetic study of the Fe2O3-2Al thermite reaction by analyzing differential scanning calorimetry (DSC) data at three heating rates. After an endothermic peak corresponding to the aluminum melting process (∼660.3 °C), two exothermic peaks were identified corresponding to thermal stages of the overall thermite reaction: the first stage at 800–1000 °C and second stage at 1000–1300 °C. The apparent activation energy of each reaction stage was calculated using several isoconversional kinetics methods. All methods revealed significant variation of activation energy with the extent of conversion. However, the differential method of Friedmann and the flexible-integral methods of Popescu and Vyazovkin identified higher variations than the rigid-integral methods, with EA values between 188 and 356 kJ/mol for the first reaction stage and 280 and 509 kJ/mol for the second one. These high variations indicated a multi-step mechanism that requires multiple kinetic triplets. The pre-exponential factor at each extent of conversion and the reaction mode of each reaction stage were estimated by an approach based on Popescu's equation and the compensation effect. A contracting sphere and a random nucleation mechanism were identified as suitable models to describe the first and second reaction stage, respectively. Modeled data showed an excellent agreement with the experimental data of the first reaction stage, with average deviations up to 1.2 %. However, modeled data of the second stage presented more notable variations with average deviations up to 9.5 %.
Rodrigues, Fernando A.
,
de Lemos, Marcelo J.S.
Applied Thermal Engineering
, vol. 209
Show abstract
Hide abstract © 2022 Elsevier LtdThe use of air as heat transfer fluid and a packed bed of rocks as storage medium for a thermal energy system (TES) can be a cost-effective alternative for thermal applications. Here, a porous media turbulent flow (standard k-ε) and heat transfer (local thermal non-equilibrium) model is used to simulate the discharge cycle of such system. Temperature fields of corresponding charging cycles are used as initial conditions. Effects of varying mass flow rates (Re number), porosity, permeability (Da number), thermal conductivity ratio and thermal capacity ratio on the effectiveness of the discharge are compared. The examination of these effects indicated that increasing the mass flow rate improved the effectiveness of the discharge, which was not seen for the charging cycle. Also, increasing porosity improved discharge efficiency more significantly than it did in the charging cycle. In both charge and discharge cycles the effect of permeability is significant and reducing Da number improved temperature stratification and efficiencies. The effect of the thermal conductivity ratio was mostly seen on the outlet temperatures, where lower ratios allowed for higher temperature values. Increasing the thermal capacity ratio improved charging effectiveness but, on the discharge cycle, cycle this effect was reduced. Moreover, for lower Re number flows, increasing this ratio reduced efficiency indicating that the mass flow rate should be matched carefully with the thermal capacity of the system. All these effects have important implications which should be taken into consideration when designing an effective thermal energy storage system.
Tobisawa, Rodrigo Y.I.
,
de Lemos, Marcelo J.S.
International Communications in Heat and Mass Transfer
, vol. 135
Show abstract
Hide abstract © 2022 Elsevier LtdIn this work, the process of filtration of particles carried out by turbulent flows is investigated. The applied mathematical framework considers turbulent flow regime in the clear region and within the filter. The motivation for this work is to get insight on possible use of filters to separate thermite mixtures from a carrier phase and their use in thermal plug and abandonment of oil wells. Axisymmetric simulations are performed using the finite volume method. A macroscopic k-ε model is applied to handle turbulence. Pressure drop, stream function and turbulence field are computed. Using correlations in the literature, filter efficiencies are estimated based on calculated flow and pressure fields. Reynolds numbers varied from 2.3 × 103 to 4.6 × 104 for different permeabilities K ranging from 3.47 × 10−9 m2 to 8.89 × 10−9 m2, corresponding to filter particle diameters dp = 1.0 × 10−2 m and 1.0 × 10−3 m and different porosities (0.5 to 0.8). The results showed that pressure drop is strongly affected by porosity, permeability and Reynolds number; the stream function maps indicated wider stagnant zones for filters with larger particle diameters (higher permeabilities); turbulence fields showed slight generation of turbulence inside the filtration zone. The results for efficiency illustrated that, in case of filtrating thermite, higher inlet velocities, filters with particles of size 1.0 × 10−3 m and lower porosity filters favor the collection mechanism.
de Lemos, Marcelo J.S.
Physics Switzerland
, vol. 4
(1)
, pp. 124-131
Show abstract
Hide abstract © 2022 by the author. Licensee MDPI, Basel, Switzerland.In this article, a concept named double decomposition, which is used to model turbulent flows in porous media, is examined. This concept is based on the idea that in a turbulent flow through a porous matrix, local instantaneous variables can be averaged in time and space, simultaneously. Depending on how these operators are applied, averaged equations take different forms. In this article, instantaneous local equations are averaged using both operators and a different set of equations resulting from such operations are commented upon. Additional terms proposed for the averaged equations are discussed.
de Souza, Kesiany M.
,
de Lemos, Marcelo J.S.
,
Kawachi, Elizabete Yoshie
Continuum Mechanics and Thermodynamics
, vol. 34
(1)
, pp. 259-271
Show abstract
Hide abstract © 2021, The Author(s), under exclusive licence to Springer-Verlag GmbH Germany, part of Springer Nature.Thermites are powerful energetic materials able to release large amounts of energy in a self-propagating reaction. They have been widely applied in rail welding, pyrotechnics, and material synthesis, as they are highly exothermic. In recent years, there has been an increased interest on applying a thermite reaction in the plug and abandonment of wells due to the possibility of reducing the high cost of this process. However, some primary studies are required to understand these energetic materials and to select the most efficient thermite mixtures to be applied in a plug and abandonment scenario. Although they do not react as simple condensed-phase reactions because of all the complex physicochemical mechanisms involved, they can be characterized and understood by simple principles of thermodynamics. As so, this research presents the importance of the Gibbs free energy concept to determine the candidates of a thermite reaction, in addition to showing how important characteristics of these reactions such as adiabatic temperature and heat released can be calculated using thermodynamic principles. Lastly, the minimization of Gibbs free energy method for determining the final products of a reaction, considering chemical equilibrium, is presented and applied to predict the final products, as a function of temperature, for some of the most powerful thermite mixtures. The conclusion is that, although the 2Al–Fe2O3 thermite reaction has the lower mass and volumetric heat of combustion in comparison with the 2Al–3CuO and 3Be–Fe2O3 thermites, it can reach the highest adiabatic temperature observed due to the lower gaseous mass fraction in the products, which means fewer heat losses due to phase changes. So, the thermite mixture 2Al–Fe2O3 is a promising candidate for the plug and abandonment of mature oil wells.
Assis Resende, Fabrícia
,
Silva, Maria Margareth
,
de Moares Oliveira, Rogerio
,
Silva, Carla
,
Pichon, Luc
,
Alves Radi, Polyana
,
Gonçalves dos Reis, Adriano
,
Aparecida Pereira Reis, Danieli
Surface Topography Metrology and Properties
, vol. 11
(1)
Show abstract
Hide abstract © 2023 IOP Publishing Ltd.Ti-6Al-4V alloy is ideal for use in the aeronautical and aerospace industries because of its excellent strength/weight ratio and corrosion resistance. However, its applications at high temperatures are vulnerable due to its high affinity for interstitial elements, such as nitrogen and oxygen. The plasma immersion ion implantation (PIII) technique, performed at high temperature, allows formation of modified layers that can improve the mechanical and tribological properties without compromising the corrosion resistance, which is a characteristic of this alloy. In this work, the samples were treated by PIII at three different temperatures (700, 800, and 900 °C) for 120 min of exposure to evaluate PIII on the mechanical behavior of Ti-6Al-4V alloy compared to data already available in the literature. The aim of this process is to improve surface mechanical properties of the Ti-6Al-4V alloy. The techniques used in this work were x-ray diffraction microhardness, glow discharge optical emission spectrometer, and wear testing in a ball-on-disk tribometer. The results indicate a significantly increased material resistance, with a reduced wear for all treated samples and a reduced friction coefficient for samples treated at 800 and 900 °C. The best results were for alloy treated at 800 and 900 °C, because they maintain the low coefficient throughout the test, which indicates better wear resistance.
Cardoso, A. S.M.
,
Pardal, J. M.
,
Chales, R.
,
Martins, C. H.
,
Silva, M. M.
,
Tavares, S. S.M.
,
Pedroza, B. C.
,
Barbosa, C.
Engineering Failure Analysis
, vol. 135
Show abstract
Hide abstract © 2022In this work was analyzed the fatigue resistance performance of several universal cardan joint for direction column in automotive application. For this purpose, were performed a simulation by finite element (FEA), laboratory fatigue tests and Weibull distribution reliability analyses to evaluate the fatigue life performance of universal joints in according with MAN PV 2892 BR criteria. These analyses were made taking into account a torsional working load in addition to torque applied in the fasten clamp yoke region with the shaft. Additionally, mechanical stakes tests retention was performed in order to attend the requirements of MAN PV 2892 BR. The results indicate that although laboratory fatigue testing exceeds 500,000 cycles, there is an 8% probability that failure will occur at less than the required number of cycles. Thus, the material design and manufacturing process employed, mainly in relation about the amount and mechanical stakes locations and fork roughness, as well as the microstructure inclusions content could bring significant gains in fatigue life in this automotive component.
Chales, Rodrigo
,
Cardoso, Andréia de Souza Martins
,
Garcia, Pedro Soucasaux Pires
,
da Igreja, Hugo Ribeiro
,
de Almeida, Brígida Bastos
,
Noris, Leosdan Figueiredo
,
Pardal, Juan Manuel
,
Tavares, Sérgio Souto Maior
,
da Silva, Maria Margareth
International Journal of Fracture
, vol. 234
(1-2)
, pp. 159-175
Show abstract
Hide abstract © 2021, The Author(s), under exclusive licence to Springer Nature B.V.Maraging steels are ultra-high mechanical strength steels based on Ni-Co-Mo-Ti with extra low carbon content (< 0.03%). This steel family belongs to a strategic group of materials with multiple applications, including pressure vessels, aeronautic and aerospace components, and sportive equipment. Thus, the knowledge of stress strain curves behavior performed at slow strain rate tensile tests (SSRT) is very interesting for processing, manufacturing and service from these high-performance alloys. In this work, SSRT tests were performed in maraging 300 and 350 steels in solution treatment and aged conditions (783 K for 6 h). Additionally, the hydrogen embrittlement was evaluated in SSRT performed by cathodic potential applied at −1.2 VSCE in 3.5% NaCl solution. Therefore, an analysis by environmental test was performed by obtention of stress and ductility comparative parameters. The hydrogen diffusion in alpha iron was studied using an electrochemical permeation transfer function. Similarly, a study was performed with Hollomon and Voce constitutive models to describe the strain-hardening behavior of these alloys. There is a lack of information in the literature, the use of these models is very interesting to these alloys in order to describe the mechanical behavior of maraging steels. In this work the experimental values were fitted using an iterative regression method of R2, which provided values close to the unit. The fitting by Voce model provided more accurate predictions at large strain-hardening behavior when compared with Hollomon’s model. The constants values obtained from Voce’s model were evaluated in all treatment conditions establishing a correlation with changes in work hardening. Voce is distinguished from Hollomon in that it allows more precise adjustments of the constants, and this allows a better description of the experimental values obtained from aging and environmental analysis. Finally, the work concludes by presenting an analysis of the behavior of the coefficients under different test conditions studied and correlates the values obtained with the fractographic analysis, demonstrating the models can be used with good accuracy to describe the plastic deformation response of high strength values on maraging 300 and 350 steels.
de Souza Martins Cardoso, Andréia
,
da Igreja, Hugo Ribeiro
,
Garcia, Pedro Soucasaux Pires
,
Chales, Rodrigo
,
Pardal, Juan Manuel
,
Tavares, Sérgio Souto Maior
,
da Silva, Maria Margareth
,
Paesano, Andrea
,
Pichon, Luc
International Journal of Advanced Manufacturing Technology
, vol. 119
(3-4)
, pp. 1757-1768
Show abstract
Hide abstract © 2021, The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature.18% Ni-Co-Mo-Ti ferrous base alloys are special materials, widely used in the industry of isotopic enrichment after specific annealing and aging thermal treatment. The desirable high mechanical properties can then be attained by adequate aging heat treatment, answering the structural materials specifications required by defense applications in aerospace and nuclear engineering. For instance, the isotopic enrichment, in rocket engine envelope application, when associated with high temperature and chemical residues like acidic solutions, can induce corrosion and hydrogen embrittlement in martensitic microstructure. In order to limit these corrosion and hydrogen embrittlement phenomena, adherent and protective layers of iron oxides can be grown on the material’s surface by performing aging treatment in an adequate atmosphere. Due to its application in strategic areas, the characterization of these oxide layers in maraging steels is of importance as well as the understanding of their growth kinetics. For this purpose, several techniques, such as optical microscopy (OM), scanning electron microscopy (SEM), glow discharge optical emission spectroscopy (GDOES), microabrasive wear testing, hardness, grazing incidence X-ray diffraction (GIXRD), and X-ray photoelectron spectroscopy (XPS), have been performed for chemical and structural characterization of the oxide films formed after vapor exposed thermal aging at 510℃. The oxide layer consists of two sub-layers composed by magnetite (Fe3O4) and an external layer of hematite (Fe2O3). A thick interface between the oxide layer and the bulk is enriched in Ti and Mo, whereas the analyses of deep bulk material show an enriched area with Ni and Co.
Monticeli, Francisco Maciel
,
Fuga, Felipe Ruivo
,
Arbelo, Mariano Andrés
,
Donadon, Maurício Vicente
Lecture Notes in Mechanical Engineering
, pp. 227-236
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Switzerland AG 2025.Impact damage to composite structures results in multiple, complex failure modes, often requiring the replacement of entire components and thereby escalating aircraft maintenance costs. To address this issue, the present study investigates the damage propagation behaviour with particular emphasis on intra- and interlaminar failure modes. Carbon fibre/epoxy composites were subjected to tensile after impact (TAI) fatigue tests at different energy levels to induce different damage modes and extents within the specimens. A non-destructive testing technique (C-scan) was used to assess the interlaminar damage propagation, while the intralaminar fracture toughness of the post-impact specimens was characterised using a finite fracture mechanics model. The results show that the crack propagation behaviour is strongly influenced by the initial impact damage characteristics, in particular the impact energy level. Lower impact energies tend to promote interlaminar failure modes leading to fatigue crack propagation by delamination. Conversely, higher impact energy levels induce fibre fracture, resulting in a self-similar relationship between intra- and interlaminar propagation.
Monticeli, Francisco Maciel
,
Fuga, Felipe Ruivo
,
Arbelo, Mariano Andrés
,
Donadon, Maurício Vicente
Engineering Failure Analysis
, vol. 161
Show abstract
Hide abstract © 2024 The AuthorsThe demand to capture translaminar crack growth under fatigue loading scenarios led this work contribution to carry out the Finite Fracture Mechanics (FFM) method in fatigue damage growth and the application of the Paris model to generate the translaminar damage propagation prediction. The purpose of this study is to analyse the effect of fibre orientation on translaminar crack propagation rate using the FFM model, which includes cycle damage increment estimation and fractographic analysis. The results confirm the feasibility of FFM in predicting crack growth and estimating life under cyclic loading. However, C-scan analysis and the revised crack propagation direction are critical in determining the realistic crack length, considering adhesive failure along the fibre direction. Additionally, this work contribution is also related to the application of the Paris model (based on dL/dN vs ΔK) to generate the translaminar damage propagation prediction model. The most dominant damage mechanism was the splitting pattern, which changed the aspect of failure for each laminate architecture as a function of fibre orientation. The laminate with multidirectional fibre orientation exhibited higher resistance to translaminar crack propagation due to the growth of splitting and delamination in multiple directions. The fibre orientation changed the propagation path, which influenced the fracture toughness and crack propagation rate behaviour.
de Castro, Daniel Bernardes
,
Donadon, Maurício Vicente
,
Arbelo, Mariano Andrés
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 46
(2)
Show abstract
Hide abstract © 2024, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.Thermoplastic composites offer advantages over thermoset composites, such as welding, which allows for complex geometries and eliminates drawbacks of mechanical fastening and adhesive bonding. Most thermoplastic resistance welding studies rely on experiments, and reliable models are needed for wider applications. In this paper, a numerical model for the thermoplastic welding process is proposed. The model is based on one-dimensional temperature distribution around the joint interface obtained from the transient heat conduction equation. To evaluate the bond strength, a bonding model that considers intimate contact and autohesion was used. The material and the thermal properties as well as the processing parameters were obtained from the literature. Eight modeling conditions were investigated, and the results were discussed. The model proved useful for conducting parametric studies, which can assist in the selection of processing parameters for future experimental tests. It provided an overview of the temporal evolution of the intimate contact, autohesion, and degree of bonding mechanisms along the weld thickness under various modeling conditions for the APC-2/PEEK composite.
van de Kerk, J. J.
,
de Melo, Rodolfo F.V.
,
Bastiani, Giovanni
,
Donadon, Mauricio Vicente
,
Arbelo, Mariano A.
Thin Walled Structures
, vol. 191
Show abstract
Hide abstract © 2023 Elsevier LtdThe aim of this study is to present a novel Semi Analytical model to analyse Mode I delamination in DCB specimens with holes, and specimens with installed fasteners. For verification and validation results were obtained with experiments and with Finite Element Analysis (FEA) based on Cohesive Zone Modelling. The proposed model obtained results with a good correlation to the experimental and FEA results, with a significant reduction in computational time. It presents the first known analytical method to include holes and fasteners in Mode I delamination analysis, and it discusses complexities and limitations of the analysis methods.
Vidal, Pedro José Furlani
,
Arbelo, Mariano Andrés
International Journal of Solids and Structures
, vol. 267
Show abstract
Hide abstract © 2023 Elsevier LtdTwisted continuous-filament yarn models for estimating breaking force and mechanical behavior rely on information such as yarn radius or surface angle twist, that are not readily available for a new yarn design. An easy-to-implement mechanical model for twisted continuous-filament yarns under pure tension is proposed, where the yarn geometry is generated by packing techniques and each filament individual mechanical behavior is calculated using traditional continuum mechanics/differential geometry formulation, leading to the progressive collapse of the yarn with the failure of each individual filament. Simulation results show good correlation with experiments for predicting breaking force in low-twist yarns, but diverging from the experimental curves at high twist values.
Baciu, Theodor D.
,
Degenhardt, Richard
,
Franzoni, Felipe
,
Gliszczynski, Adrian
,
Arbelo, Mariano A.
,
Castro, Saullo G.P.
,
Kalnins, Kaspars
Thin Walled Structures
, vol. 183
Show abstract
Hide abstract © 2022 Elsevier LtdThe Vibration Correlation Technique (VCT) is a non-destructive method to predict buckling loads for imperfection-sensitive structures. While successfully used to validate numerical models and predict experimental buckling loads, recommendations for defining the VCT experiment are scarce. Here, its sensitivity towards the number of load steps and the maximum load level measured is studied, and an uncertainty quantification of the measured frequency affecting the VCT prediction is performed First, a series of finite element (FE) models representing nominally identical cylinders, and validated by buckling experiments, are used to perform a sensitivity study. When no frequency deviations are introduced in the FE results, a positive correlation between the VCT predictions and the maximum load used for measurements is found, the number of load steps used being only relevant in reducing the errors. Introducing frequency deviations deterred the predictions correlation with the maximum load, while using more load steps reduced this influence. Second, a sensitivity study based on experimental data confirmed most of the trends previously observed using the FE results, the exception being a poor prediction sensitivity as a function of the maximum load, owing to several cylinders for which the VCT method gave predictions that progressively decreased with increasing the load.
Paes Lemes, Carlos Augusto
,
Fernando Barbosa, Antônio
,
Chaves, Carlos Eduardo
,
Andrés Arbelo, Mariano
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Aeronautical structures are subjected to damages such as fatigue cracks due to their inherently cyclic loading. Therefore, it is important to understand the process of nucleation and propagation of cracks for application in modern aeronautical projects that use the damage tolerant approach. In this context, there are situations in which components or structural details may present the nucleation and propagation of an initial or primary crack, and after a determined number of load cycles, it may occur the nucleation and propagation of a secondary crack, in the proximities of the primary crack, due to the load redistribution caused by the primary crack. The nucleation and interaction of primary and secondary cracks in structural aeronautical components is relevant to the design of damage tolerant structures. This work proposes an analysis methodology for the characterization of the nucleation, propagation and interaction of primary cracks (or leader cracks) and secondary cracks in aeronautical components, considering probabilistic aspects and the current practices employed for the treatment of riveted structures. The methodology developed considers a random distribution of stress by fatigue life curves (S-N), that results in cases in which secondary cracks initiate, and cases in which they do not initiate (in consequence of the catastrophic failure of the component occurring beforehand due the propagation of the primary crack). From the cases in which the initiation of secondary cracks occurs, the simultaneous propagation of leader and secondary cracks is analyzed to quantify how the cracks influence each other or interact during their propagation. The results obtained indicate that the distributions of leader crack lengths at the moment the secondary initiates tend to be normal, while the distributions of secondary crack lengths tend to be lognormal, in coherence with the Equivalent Initial Flaw Size methodology, currently employed in the industry. From the propagation analysis, it was identified that secondary cracks tend to grow faster than the leader cracks, and the relative sizes between secondaries and leader cracks followed the general behavior found in data from detailed fleet inspections. With this, the present work offers a contribution to improve the design of aeronautical structures with a probabilistic approach for evaluation of primary and secondary cracks, both in terms of initiation and simultaneous propagation of fatigue cracks.
Franzoni, Felipe
,
Gliszczynski, Adrian
,
Dan Baciu, Theodor
,
Andrés Arbelo, Mariano
,
Degenhardt, Richard
Journal of Sound and Vibration
, vol. 539
Show abstract
Hide abstract © 2022Recent advances applying the vibration correlation technique as a nondestructive experimental procedure for determining the in-situ buckling load of unstiffened and skin-dominated stiffened cylindrical shells are showing promising results. Previous studies associated the applicability and the convergence of the mentioned technique with the knockdown factor to be estimated. It is upon this basis that this paper proposes to exploit further this aspect towards a load factor for enhancing the buckling load estimations. The study considers existing validated finite element models for a systematic evaluation of the compliance of the vibration correlation technique and, based on such numerical results, it proposes a load factor for enhanced buckling load estimations. The concept is firstly verified for the numerical results, supporting its establishment. Subsequently, existing experimental results are reevaluated for an assessment of the devised load factor into the buckling load predictions. The appropriate magnitude of the load factors is determined through an iterative study grounded on numerical models that could be defined beforehand. Throughout the numerical- and experimental-based studies, the potential of the proposed load factor is demonstrated towards enhanced VCT buckling load estimations for unstiffened composite cylindrical shells.
Cândido, Geraldo Maurício
,
de Cássia Mendonça Sales, Rita
,
Arbelo, Mariano Andrés
,
Donadon, Maurício Vicente
International Journal of Adhesion and Adhesives
, vol. 118
Show abstract
Hide abstract © 2022 Elsevier LtdAdhesive bonding technologies are widely used for the assembly of stiffened panels manufactured in advanced composites for structural applications in aeronautics. However, stiffened panels are prone to the occurrence of defects or damage in the skin/stiffener junction, which will reduce the damage tolerance properties and affect structural integrity. The presence of unstable irregularities in the bonding region contributes to the decrease in the level of adhesion, limiting the resistance of the adhesive/laminate interface when subjected to mechanical loads. This article presents an experimental fracture analysis of flat panels with a longitudinal T-stiffener integrated into the skin by secondary bonding. The panels were produced in quasi-isotropic carbon/epoxy laminates with an artificial insert film replacing the adhesive film in the center of the bonding, to induce the initial damage. The tests were performed under cyclic loading followed by static axial compression loading at room temperature up to collapse. The panel selected for visual and fractographic analysis reached buckling instability with 14% of the final load, in the time interval when the failure propagation induced slight reductions in stiffness. The results obtained from this work showed the influence of the failure mechanisms combined with the formation of the failure modes and fractographic aspects that characterized the complexity of the fracture morphology provided by debonding of the skin/stiffener junction. The information revealed was relevant to the understanding of the failure process resulting from a critical defect on secondary bonding joints, applied in the integration of composite stiffened panels for aeronautics applications.
da Silva, Douglas Conrado
,
Donadon, Maurício Vicente
,
Arbelo, Mariano Andrés
Thin Walled Structures
, vol. 171
Show abstract
Hide abstract © 2021 Elsevier LtdA semi-analytical model for buckling analysis of stiffened composite panel with debonding defect, subjected to in-plane shear load is developed and verified. The model formulation is based on the Rayleigh–Ritz method combined with the principle of total stationary potential energy. The domain is discretized ensuring the continuity C1, each domain displacement was approximated using a base of polynomial hierarchical functions. Finite element analyses and experimental tests were also performed to verify the proposed model and investigate the influence of the defect size on the panel stability. The proposed semi-analytical model is an efficient and accurate design tool that can be used in the prediction and identification of critical design scenarios for damage tolerant aerostructures.
Garpelli, Felipe P.
,
González Ramírez, Francis M.
,
Sales, Rita de Cássia M.
,
Arbelo, Mariano A.
,
Shiino, Marcos Y.
,
Resende, Hugo B.
,
Donadon, Maurício V.
Journal of Composite Materials
, vol. 56
(1)
, pp. 115-132
Show abstract
Hide abstract © The Author(s) 2021.In this article, the structural behavior of co-cured composite joint (CC), co-bonded composite joint (CB), and secondary-bonded composite joint (SB) under Mode II fatigue loading was evaluated. Fatigue performance was evaluated in sub-critical strain energy release rate (SERR) associated with Mode II fatigue induced delamination growth onset. Fatigue tests were carried out using the three-point bending End Notched Flexure test setup for different energy ratios. The experimental results are presented in terms of SERR versus number of cycles, and the SERR threshold for no growth is determined (Gth). Fractographic analyses were performed in order to identify the main failure mechanisms related to each joining technology under Mode II. The results indicated an initial cohesive failure followed by an adhesive failure promoted by crack propagation at the interface between the adhesive and the composite adherend on SB and CB samples, through the coalescence of microcracks that promote the adhesive failure process, leading to fiber pull-out from the matrix and cusps formation in the fracture surface. These results explain the low performance behavior observed on SB and CB bonded techniques. It is worth mentioning that the results and behavior observed in this work are valid only for the laminates, adhesives, surface treatment, and environmental conditions tested herein.
Silveira, Núbia N.A.
,
Brito, Camila B.G.
,
Cândido, Geraldo M.
,
Donadon, Maurício V.
,
Sales-Contini, Rita C.M.
International Journal of Adhesion and Adhesives
, vol. 143
Show abstract
Hide abstract © 2025 Elsevier LtdAdhesive bonding technologies for thermoset polymer composites have been used in marine, automotive, construction and aerospace industries due to their superior mechanical behaviour (high strength-to-weight ratio, damage tolerance and fatigue resistance) compared to conventional joining methods. The main disadvantage of this joining technology is its susceptibility to delamination due to disbonding during use. Loading conditions, adhesive type, ageing effects and lack of inspection procedures are just some of the elements that affect the overall structural performance of the composite joint during the manufacturing process. A deeper understanding of how these elements affect joint behaviour is required to improve joint performance and design. This work provides a comparative fractographic analysis for two different joint types: co-bonded (CB) and secondary bonded (SB) joints, under Mode I delamination at elevated temperature and high humidity conditions. Fractographic analysis was used to compare the two joint technologies and explain the differences in toughness values and fracture behaviour, revealing crack propagation mechanisms in composite joints. While the CB and SB joints have comparable fracture toughness (GIC) values, different fracture characteristics and bonding methods can discern these two bonding technologies, indicating that SB joints are more susceptible to environmental conditioning.
Ruivo Fuga, Felipe
,
Monticeli, Francisco Maciel
,
Donadon, Maurício Vicente
,
Cândido, Geraldo Maurício
Theoretical and Applied Fracture Mechanics
, vol. 139
Show abstract
Hide abstract © 2025The design of damage-tolerant aeronautical composite structures often involves thin-walled components that are susceptible to in-plane mixed-mode fracture. Unlike with metals, this process is complicated by the composites anisotropy and the lack of standardized procedures for predicting failure in notched, holed or cracked composites under mixed-mode loading. This study introduces a novel Modified Arcan Fixture (MAF) for testing Compact Tension Shear (CTS) specimens of carbon fibre woven reinforced polymer composite. Digital Image Correlation (DIC) was used to capture strain fields and calculate Stress Intensity Factors (SIFs), which were then compared to analytical predictions for different mode combinations and notch lengths. R-curves were generated for specimens exhibiting self-similar crack propagation. The results revealed that failure modes were dominated by tensile cracking in Mode I and compressive cracking in Mode II, indicating that a single-parameter fracture criterion inadequate for the failure description. A theoretical model that incorporates both tensile and compressive cracking is proposed, which can accurately predict the complete mixed-mode fracture envelope. Furthermore, Scanning Electron Microscopy (SEM) and X-ray micro-tomography were used to elucidate the mechanisms of surface failure and the morphology of internal damage.
Vilela, Sergio Salzedas
,
Donadon, Maurício Vicente
Thin Walled Structures
, vol. 215
Show abstract
Hide abstract © 2025 Elsevier LtdThis paper presents a semi-analytical Rayleigh–Ritz model for predicting the nonlinear aeroelastic behavior of skew-reinforced composite panels in supersonic flow until damage arises. The first-order shear deformation theory in conjunction with von Kármán strain nonlinearities is employed for the structural modeling, and quasi-steady first-order piston theory is used for aerodynamic loading. Direct time integration using the central difference method is employed to predict the full nonlinear dynamic response without resorting to modal reduction techniques. A comprehensive parametric study is conducted to assess the influence of various layups, skew angles, and stiffener configurations on the nonlinear aeroelastic response and damage detection. The results provide valuable insights into the flutter-induced damage in composite panels, aiding in the development of a preliminary tool for robust tolerance design. Furthermore, a novel strain energy-based assessment to determine the occurrence of Limit Cycle Oscillations is proposed.
Pereira, Marcelo Silveira
,
Donadon, Mauricio Vicente
Thin Walled Structures
, vol. 212
Show abstract
Hide abstract © 2025 Elsevier LtdThis study addresses the solution of static, modal, buckling and aeroelastic analyses associated with rectangular plates based on the first-order shear deformation theory (FSDT), i.e., Reissner–Mindlin plates. For this purpose, a Modified Consistent Element-Free Galerkin (MCEFG) method was applied in combination with the moving least-squares (MLS) method for the obtainment of the admissible functions. Three improvements are implemented for the application of the MCEFG method: a new weighting function that diminishes the support radius influence in the MLS method, a stable and efficient numerical integration that guarantees the consistency of the method and an imposition of essential boundary conditions that do not require the augmentation of the weak form. Comparison studies on the displacement and generalized force fields, eigenfrequencies, buckling loads and flutter velocity are performed using numerical and theoretical results that confirm the accuracy and efficiency of the proposed methodology. Finally, the study considers four boundary conditions in order to guarantee the applicability of the method in different scenarios.
Monticeli, Francisco Maciel
,
Fuga, Felipe Ruivo
,
Arbelo, Mariano Andrés
,
Donadon, Maurício Vicente
Lecture Notes in Mechanical Engineering
, pp. 227-236
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Switzerland AG 2025.Impact damage to composite structures results in multiple, complex failure modes, often requiring the replacement of entire components and thereby escalating aircraft maintenance costs. To address this issue, the present study investigates the damage propagation behaviour with particular emphasis on intra- and interlaminar failure modes. Carbon fibre/epoxy composites were subjected to tensile after impact (TAI) fatigue tests at different energy levels to induce different damage modes and extents within the specimens. A non-destructive testing technique (C-scan) was used to assess the interlaminar damage propagation, while the intralaminar fracture toughness of the post-impact specimens was characterised using a finite fracture mechanics model. The results show that the crack propagation behaviour is strongly influenced by the initial impact damage characteristics, in particular the impact energy level. Lower impact energies tend to promote interlaminar failure modes leading to fatigue crack propagation by delamination. Conversely, higher impact energy levels induce fibre fracture, resulting in a self-similar relationship between intra- and interlaminar propagation.
Monticeli, Francisco Maciel
,
Fuga, Felipe Ruivo
,
Arbelo, Mariano Andrés
,
Donadon, Maurício Vicente
Engineering Failure Analysis
, vol. 161
Show abstract
Hide abstract © 2024 The AuthorsThe demand to capture translaminar crack growth under fatigue loading scenarios led this work contribution to carry out the Finite Fracture Mechanics (FFM) method in fatigue damage growth and the application of the Paris model to generate the translaminar damage propagation prediction. The purpose of this study is to analyse the effect of fibre orientation on translaminar crack propagation rate using the FFM model, which includes cycle damage increment estimation and fractographic analysis. The results confirm the feasibility of FFM in predicting crack growth and estimating life under cyclic loading. However, C-scan analysis and the revised crack propagation direction are critical in determining the realistic crack length, considering adhesive failure along the fibre direction. Additionally, this work contribution is also related to the application of the Paris model (based on dL/dN vs ΔK) to generate the translaminar damage propagation prediction model. The most dominant damage mechanism was the splitting pattern, which changed the aspect of failure for each laminate architecture as a function of fibre orientation. The laminate with multidirectional fibre orientation exhibited higher resistance to translaminar crack propagation due to the growth of splitting and delamination in multiple directions. The fibre orientation changed the propagation path, which influenced the fracture toughness and crack propagation rate behaviour.
de Castro, Daniel Bernardes
,
Donadon, Maurício Vicente
,
Arbelo, Mariano Andrés
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 46
(2)
Show abstract
Hide abstract © 2024, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.Thermoplastic composites offer advantages over thermoset composites, such as welding, which allows for complex geometries and eliminates drawbacks of mechanical fastening and adhesive bonding. Most thermoplastic resistance welding studies rely on experiments, and reliable models are needed for wider applications. In this paper, a numerical model for the thermoplastic welding process is proposed. The model is based on one-dimensional temperature distribution around the joint interface obtained from the transient heat conduction equation. To evaluate the bond strength, a bonding model that considers intimate contact and autohesion was used. The material and the thermal properties as well as the processing parameters were obtained from the literature. Eight modeling conditions were investigated, and the results were discussed. The model proved useful for conducting parametric studies, which can assist in the selection of processing parameters for future experimental tests. It provided an overview of the temporal evolution of the intimate contact, autohesion, and degree of bonding mechanisms along the weld thickness under various modeling conditions for the APC-2/PEEK composite.
Bressan, José Divo
,
Donadon, Mauricio Vicente
Lecture Notes in Mechanical Engineering
, pp. 415-426
Show abstract
Hide abstract © 2024, The Author(s), under exclusive license to Springer Nature Switzerland AG.The objective of present paper is to examine the plastic anisotropy behaviour of steel sheet, employing the Barlat´s Yld 2000-2d yield stress criterion and the corresponding non-associated plastic flow rule. New Barlat´s coefficients of anisotropy were defined and calibrated from material experimental data of simple uniaxial tension and equal biaxial stress tests. The new set of coefficients calculated from the experimental Lankford anisotropy coefficients (r-values), normalized yield stress (s-values), equal biaxial stress parameters (rb and σb) were numerically obtained using the Newton-Raphson method. The investigated metal was the highly anisotropic AISI 439 steel sheets found in the literature. In the results analysis and discussion, the new coefficients of anisotropy of the Barlat´s non-associated plastic flow rule were calculated and validated by plotting on the same graph the predicted r-value and s-value curves and the experimental data for the anisotropic steel sheets. The correlations have revealed that the Barlat´s yield criterion and the plastic flow stress potential were not coincident. Furthermore, the predicted limit strain curve of 439 steel correlated better with the experimental FLCTD transverse curve when using the shear stress fracture criterion and the non-associated plastic potential than the associated flow rule. Therefore, the Barlat´s Yld 2000-2d non-associated plastic flow rule provides a better fit with the experimental Lankford and equal biaxial coefficients of anisotropy and the FLCTD curve results of AISI 439 steel sheets.
Silva, Gefferson C.
,
Silvestre, Flavio J.
,
Donadon, Mauricio V.
International Forum on Aeroelasticity and Structural Dynamics Ifasd 2024
Show abstract
Hide abstract © 2024 International Forum on Aeroelasticity and Structural Dynamics, IFASD 2024. All rights reserved.The present work reports on the development of a numerical aerothermoelastic tool that accounts for nonlinearities of multi-physical sources to investigate the behavior of flexible wings made of a hybrid smart material. Here, hybrid materials consist of laminated composites reinforced with embedded shape memory alloy wires. The proposed model gathers geometrical, material, and aerodynamic nonlinearities to the thermal heating dynamics of SMA wires via the Joule effect. To this end, a geometrically nonlinear FE beam model is coupled with material nonlinearities via a micromechanical model that computes the homogenized properties of hybrid laminates. Nonlinear aerodynamic effects are introduced through an unsteady strip theory method in the time domain, along with the assumption of follower aerodynamic forces and a quasi-steady stall model. A set of aerothermoelastic cases was simulated by assuming various layups and SMA temperatures to tailor and analyze the aeroelastic response of hybrid wings. The outcomes have shown a considerable reduction in post-flutter oscillations as the SMA temperature increases, indicating evidence of the capability of hybrid materials for aeroelastic applications.
Ximenes, B.O.
,
Silva, R. G.A.
,
Silva, F. M.
,
Donadon, M. V.
International Forum on Aeroelasticity and Structural Dynamics Ifasd 2024
Show abstract
Hide abstract © 2024 International Forum on Aeroelasticity and Structural Dynamics, IFASD 2024. All rights reserved.Future aerial mobility will likely be powered by propeller propulsion, as it is more suitable for use in combination with electric motors. Therefore avoiding rotor instabilities becomes a major concern in the early project phases for the next generation of aircraft. Within this context, this work focuses on the application of Shape Memory Alloys (SMA) for Whirl Flutter (WF) suppression in propeller-driven aircraft. SMAs have a thermal-dependent modulus of elasticity, which allows the use of this class of materials to locally control the stiffness of the connections between the motor and the wing. For most of the flight, the mounting stiffness could be maintained at a minimum to better isolate the vibration coming from the motor, and only at high speeds it could be increased to avoid aeroelastic instabilities. To conduct the study, a 4 degree of freedom (dof) model of a wing section with an installed rotor was implemented and verified. This model combines a typical aeroelastic section, with springs associated with pitch and plunge dof, and the classical rotor model used in WF studies, which idealizes the rotor mounting by two torsion springs associated with pitch and yaw dof. Predictions obtained using the proposed model were compared with previous results from the literature. Following the model verification, the application of SMA was implemented by assuming that the connecting stiffness associated with the rotor installation is dependent on temperature, simulating an SMA-made mounting. Thus, it was possible to map the final flutter velocity of the system as a function of the temperatures associated with the rotor installation. The obtained results demonstrate that the flutter speed of the system may be significantly modified using this approach. They also indicate that the control of the SMA temperature shifts the dominant flutter mechanism from WF to the classical wing flutter, increasing even more the flutter speed of the system.
da Silva, Felipe Miranda
,
Donadon, Maurício Vicente
International Journal of Non Linear Mechanics
, vol. 157
Show abstract
Hide abstract © 2023 Elsevier LtdAs structures become slender their non-linear aspects become more apparent and needing of assessment. In that spirit, the authors proposed a theory for addressing the effects of these non-linearities in a highly flexible beam akin to an wing in aeroservoelastic analyses regarding piezoelectric control for flutter suppression. This framework was proven quite efficient for it allowed large displacements to be naturally incorporated by means of a set of generalized variables that encoded the beam mechanics (membrane and bending) and in which space some mechanical features could be linearized. Therefore, the authors investigated the consequences of solving analytically a cantilever beam problem subjected to a material load at its free tip by means of that theory and demonstrated the connection between that problem (in particular when it comes to the buckling problem) and the Weierstrass elliptic ℘-function, a relationship not yet demonstrated to the best of the authors’ knowledge. That demonstration is the subject of this article, as well as a comprehensive study of the solutions for some loading conditions in a reference slender beam and the suggestion of further applications that could be developed from the solution found, in particular in FE analysis.
van de Kerk, J. J.
,
de Melo, Rodolfo F.V.
,
Bastiani, Giovanni
,
Donadon, Mauricio Vicente
,
Arbelo, Mariano A.
Thin Walled Structures
, vol. 191
Show abstract
Hide abstract © 2023 Elsevier LtdThe aim of this study is to present a novel Semi Analytical model to analyse Mode I delamination in DCB specimens with holes, and specimens with installed fasteners. For verification and validation results were obtained with experiments and with Finite Element Analysis (FEA) based on Cohesive Zone Modelling. The proposed model obtained results with a good correlation to the experimental and FEA results, with a significant reduction in computational time. It presents the first known analytical method to include holes and fasteners in Mode I delamination analysis, and it discusses complexities and limitations of the analysis methods.
Bressan, José Divo
,
Donadon, Mauricio Vicente
Journal of Materials Engineering and Performance
, vol. 32
(20)
, pp. 9221-9243
Show abstract
Hide abstract © 2023, ASM International.The present work demonstrates that a non-associated Barlat’s Yld 2000-2D plastic flow stress potential gives better correlation accuracy with the Lankford and equal biaxial coefficients of plastic anisotropy than the associated flow rule. Additionally, new generalized exact equations are presented to calculate the Lankford and equal biaxial anisotropy coefficients deduced from the Yld 2000-2D function. The investigated metals were mildly and highly anisotropic Al 2024, Al 6022, Al 2090 aluminum alloys and AISI 409 steel sheets. The non-associated Barlat’s Yld 2000-2D flow stress potential is validated by plotting on the same graph predicted r-value, normalized yield stress curves and experimental data. Newton–Raphson numerical method with a relaxation factor was employed to calculate accurately the anisotropy coefficients. Present findings for slightly and highly anisotropic aluminum alloys and AISI 409 steel revealed that Barlat’s Yld 2000-2D function can be employed for accurate characterization of metal plastic anisotropy behavior by using two independent functions: the non-associated flow stress potential and the yield stress criterion. Consequently, this procedure requires a total of 12 experimental parameters of anisotropy in calibration for accurate r-value and s-value independent curves fitting. Therefore, the proposed non-associated Barlat’s Yld 2000-12p plastic potential and yield criterion give better correlation with experimental r-value and s-value data than the associated Barlat’s Yld 2004-18p flow rule. In addition, the predicted forming limit strain curves of AISI 409 steel are in good agreement with the experimental FLC, using the non-associated Barlat’s Yld 2000-2d plastic potential, better than the associated flow potential rule.
Santos, P. R.
,
Donadon, M. V.
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 45
(9)
Show abstract
Hide abstract © 2023, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.Circular Cylindrical shells structures play an important role, mainly in the aerospace sectors. In general, they are subjected to external loads and internal pressure due to internal storage such as a propulsion fuel. In this work, a semi-analytical model using Ritz method is proposed to evaluate the axial critical buckling load and internal pressure behaviour of composite cylindrical shells. Simulations were performed for different laminate stacking sequences based on unidirectional tape carbon/epoxy. Conditions of simple support and clamped edges are evaluated. The model consists of using trigonometric functions to approximate the displacement field in the Ritz formulation. In this case, the functions are chosen to meet the geometrical boundary conditions and a suitable number of terms in the Ritz method are chosen to achieve convergence results. The Ritz method formulation is based on the total potential energy and the Reissner–Mindlin hypothesis is also considered in the strain–displacement relationships for buckling cases. The critical buckling loads and buckling modes are obtained from the resultant eigenproblem when the total potential energy is minimized. The results are compared with numerical predictions obtained using the commercial software Abaqus, based on finite element method (FEM) and results available in the literature.
Sales-Contini, Rita de Cássia Mendonça
,
Gomes Brito, Camila Belo
,
Lantyer Marques, Sofia Salles
,
Donadon, Mauricio Vicente
International Journal of Adhesion and Adhesives
, vol. 125
Show abstract
Hide abstract © 2023 Elsevier LtdFiber-reinforced polymer matrix composites are often alternative materials for aerospace structures applications where high strength and stiffness at low weight are mandatory design requirements. However, there are still open issues related to thermal effects on composite parts' mechanical properties and fracture behavior, particularly under cryogenic conditions. This work aims to investigate the fracture aspects of carbon fiber composite joints made with co-curing, co-bonding, and secondary bonding technologies when subjected to cryogenic conditions. A detailed study was carried out on their mechanical performance under Mode I and Mixed Mode I/II loading by performing interlaminar fracture tests at −54 °C. Microscopy techniques were applied to better understand the failure mechanisms observed for each bonding technology. The manufacturing process has a direct influence on the crack propagation of the laminates at cryogenic temperature. The post-cure process results in a brittle behaviour for CB and SB composite joints tested at cryogenic temperature leading to significant reductions in the fracture toughness values. The CC composite joints exhibited a tougher behaviour in comparison to CB and SB composite joints. This is mainly due to the fact that these joints are not post-cured and the presence of an interlayer that delays crack propagation.
Monticeli, Francisco Maciel
,
Fuga, Felipe Ruivo
,
Donadon, Maurício Vicente
Thin Walled Structures
, vol. 187
Show abstract
Hide abstract © 2023 Elsevier LtdThis paper describes a systematic review on the propagation of translaminar damage in FRP considering different specimen configurations, data reduction schemes, fracture analysis, and mechanical properties. In particular, the influence of the specimen configuration (open-hole, edge-notched family, compact compression, compact tension, and compact tension shear) in results is highlighted. In this review, the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) protocol was carried out as a guide. The VCCT (Virtual Crack Closure Technique) and CDM (Continuum Damage Mechanics) are the two main categories of numerical modeling approaches used to simulate the translaminar fracture in composites. Previous studies on translaminar fracture toughness characterization indicate that unwanted failure mechanisms commonly observed in opposite regions to the specimen's crack tip may be avoided by using edge-notched specimens and open-hole tensile tests combined with data reduction schemes based on Finite Fracture Mechanics criteria. Additionally, CTS (Compact Tension Shear) presents the most prominent advantage of resulting in higher stress concentration at the crack tip, avoiding unwanted compressive and other damage effects into fracture toughness behavior, adding the advantage of the mixed mode loading application and reliable R-curve. The main findings are discussed, and the shortcomings were identified to guide further investigations and provide a reference document to aid a better understanding of the benefits still to be exploited in this field.
Shiino, Marcos Yutaka
,
Monticeli, Francisco Maciel
,
Donadon, Maurício Vicente
Journal of Composite Materials
, vol. 57
(11)
, pp. 1927-1940
Show abstract
Hide abstract © The Author(s) 2023.The industry of composite materials has grown in the last decade due to the requirements of light and high strength materials. The increasing demands of materials have to comply with low greenhouse gases emissions (GHG) as stated by international agreements, and reusing and recycling is a path to minimize the environmental impacts. This research aims to analyze the variables that influence the tensile strength of discontinuous laminate composites of short fibers from cutting operation process which is in the context of reusing. These variables were part of the equation of force equilibrium that involves shear strength failure criterium approach. In addition, the failure analysis and the results were compared with the literature data. Composites of glass fiber fabric wastes with varied fiber length (defined as short fiber) was designed and tested using polyethylene terephthalate (PET) as a matrix. A total of three different laminates with different fabric lengths were evaluated, totaling of seven interruptions/discontinuities along the thickness of each laminate. An image analysis of the failure sequence aided to assess the laminate behavior by comparing the stress–strain curve shape and they were in agreement with the results provided by the developed equation. The results show that this equation enables to identify the variables that influence the laminate strength: yielding stress; interface strength; stress concentration; and peel stress. In this particular research, the weak interface contributed to the low tensile strength of the laminates, and showed less influence of the “critical length,” limiting the micromechanical approach that considered a fiber filament.
Ruivo Fuga, Felipe
,
Donadon, Maurício Vicente
Theoretical and Applied Fracture Mechanics
, vol. 122
Show abstract
Hide abstract © 2022 Elsevier LtdEfficient yet reliable predictive modelling tools for damage tolerance analysis became an aerospace industry requirement as composite materials provided the potential for design performance. As damage can be separated into interlaminar and intralaminar, different approaches were developed over the years. For fracture analysis of intralaminar damage, a physical link to the Linear Elastic Fracture Mechanics (LEFM) provides a reliable framework for Continuum Damage Mechanics (CDM) models. These models, however, may exhibit pathological problems related to mesh dependence, objectivity and convergence issues. Differently from Cohesive Zone Modelling (CZM) for interlaminar damage, most intralaminar models are based on phenomenological approaches for fatigue analysis and life prediction. This work provides a description of some of the current intralaminar CDM models shortcomings, related to large strain analysis and finite element topology. A novel progressive damage model is proposed where damage variables are linked to the deformation gradient. Additionally, a fatigue damage behaviour under the assumption of a Paris law for crack evolution is implemented in the proposed methodology. Both static and fatigue analysis were performed on a Compact Tension (CT) specimen geometry and compared to experimental data available on the scientific literature. Model predictions and experimental data were confronted allowing for conclusions to be drawn.
Cruz, Atila Lupim
,
Donadon, Mauricio Vicente
Engineering Fracture Mechanics
, vol. 275
Show abstract
Hide abstract © 2022 Elsevier LtdIn recent years a considerable effort has been dedicated to the development of analysis tools that enable the design of damage tolerant structures, particularly in aerospace applications where weight reduction is a crucial requirement. One of these tools developed in recent years is the peridynamic theory, employed to solve numerically complex elastodynamics problems. One of its advantages reported in the literature is the natural ability to simulate the initiation and crack growth without the need for additional numerical procedures commonly employed in other numerical approaches, like in the conventional finite element formulation. Within this context, this paper presents a novel elastoplastic fatigue-induced damage model whose formulation is based on a strain energy framework combined with a smeared crack approach to simulate the damage process without the need of knowing the location of the crack tip and its length within the domain. The proposed model also can predict the mixed-mode damage propagation in ductile materials without knowing a priori the mixity mode ratio. This approach incorporates an analytical methodology based on the material properties that correlate the strain energy calculated away from the crack tip to the expected propagation rate predicted by the Paris Law. The accuracy of the proposed model is verified by comparing the results obtained using an in-house peridynamic FORTRAN code with the experimental results available in the open literature. Some improvements for the peridynamic material parameters are also presented in this paper, which is also verified by using the in-house code.
Donadon, Mauricio V.
,
Andrade, Claudia R.
,
Gomes, Susane R.
,
Lacava, Pedro T.
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(10)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.Solid propellants are usually characterized by their ballistic and mechanical properties. However, these properties are seldom homogeneous. Processing factors such as multi-batch, casting, curing and post-curing dynamics induce transfer of loads and defects along the propellant. This propellant heterogeneity is responsible for different ballistic and mechanical properties in the grain. This paper presents a novel experimental procedure to characterize the elastic properties of single- and multi-batch solid propellants based on the use of the two-dimensional digital image correlation (DIC) method. The proposed experimental procedure has been applied to two different specimen configurations namely SBIP (single-batch inert propellant) and MBIP (multi-batch inert propellant) propellants. The SBIP specimen was manufactured in a single shot aiming at a more homogeneous mechanical behavior and uniform degree of cure along the propellant length. On the other hand, the MBIP specimen was manufactured in three different stages where each stage has a different degree of cure. Both specimens have a diameter-to-length (L/D) ratio equals to 19, which is an aspect ratio representative of typical large-scale solid-fuel grain rocket configurations. Additionally, in order to validate the in-situ measured properties, tests at small coupon level were also carried out using small cylindrical coupons taken from the same regions of interest used to measure the mechanical properties of the SBIP and MBIP specimens. A very good agreement between the measured local and global (in-situ) strain fields and mechanical properties was found in both testing scales, thus validating the proposed testing procedure based on the DIC technique. Results showed an increase in the elasticity modulus in the specimen bottom due to gravity effects.
Cândido, Geraldo Maurício
,
de Cássia Mendonça Sales, Rita
,
Arbelo, Mariano Andrés
,
Donadon, Maurício Vicente
International Journal of Adhesion and Adhesives
, vol. 118
Show abstract
Hide abstract © 2022 Elsevier LtdAdhesive bonding technologies are widely used for the assembly of stiffened panels manufactured in advanced composites for structural applications in aeronautics. However, stiffened panels are prone to the occurrence of defects or damage in the skin/stiffener junction, which will reduce the damage tolerance properties and affect structural integrity. The presence of unstable irregularities in the bonding region contributes to the decrease in the level of adhesion, limiting the resistance of the adhesive/laminate interface when subjected to mechanical loads. This article presents an experimental fracture analysis of flat panels with a longitudinal T-stiffener integrated into the skin by secondary bonding. The panels were produced in quasi-isotropic carbon/epoxy laminates with an artificial insert film replacing the adhesive film in the center of the bonding, to induce the initial damage. The tests were performed under cyclic loading followed by static axial compression loading at room temperature up to collapse. The panel selected for visual and fractographic analysis reached buckling instability with 14% of the final load, in the time interval when the failure propagation induced slight reductions in stiffness. The results obtained from this work showed the influence of the failure mechanisms combined with the formation of the failure modes and fractographic aspects that characterized the complexity of the fracture morphology provided by debonding of the skin/stiffener junction. The information revealed was relevant to the understanding of the failure process resulting from a critical defect on secondary bonding joints, applied in the integration of composite stiffened panels for aeronautics applications.
Braga, Thyago Santos
,
Vieira, Nirton C.S.
,
Antonelli, Eduardo
,
Donadon, Mauricio Vicente
,
Corat, Evaldo Jose
Sensors and Actuators A Physical
, vol. 342
Show abstract
Hide abstract © 2022 Elsevier B.V.The vertically aligned multi-walled carbon nanotubes (VACNTs) / polydimethylsiloxane (PDMS) nanocomposite-based strain sensors presented in this study show different behavior depending on catalyst concentrations for VACNT growth. Under static tensile load, the sensor with lower catalyst concentration shows a high gauge factor (GF~1400), whereupon tunneling effect is the mechanism that dictates the sensitivity. For higher concentrations, the GF decreases (GF~40) and shows an ohmic conduction. Morphological examinations showed VACNTs are homogeneously and randomly distributed as clusters with CNT bridging in the PDMS polymer matrix. Based on dielectric impedance (DI) and direct current (DC) electrical analysis, it was possible to identify that cut-off frequency (fc) increases with VACNTs concentration. Cut-off frequency can also define high sensitivity VACNT sensors with lower VACNT density. When compared with dispersed MWCNT sensors, VACNTs have a reduced fc due to the larger internal resistance variation associated with the high tunneling effect. This effect associated with the high sensitivity of the VACNT/PDMs sensors makes it a key factor to understand the mechanisms responsible for increasing the sensitivity and manufacturing of high GF nanocomposite stretchable sensors.
Filho, Sergio Luiz Moni Ribeiro
,
Garcia, Carlos Thomas
,
Donadon, Maurício Vicente
,
Scarpa, Fabrizio
,
Panzera, Tulio Hallak
Materials Today Communications
, vol. 31
Show abstract
Hide abstract © 2022 Elsevier LtdThis work describes the impact behaviour of a hybrid fibre-particulate composite composed of glass-carbon fibres and easily dispersible microparticles. The effects of fibre stacking sequence (carbon-C5, glass-G5, C2G3, G3C2, GCGCG and CG3C), particle type (silica, cement and carbon microfibers-CMF) and matrix-fibre volume fraction (40/60 and 60/40) are analysed based on a full factorial design (2 ¹4 ¹6 ¹). A drop-tower impact test characterises the hybrid composites. Fractured surfaces are examined by optical and scanning electron microscopy. The results reveal a significant synergistic effect, in which hybrid composites achieve an overall performance improvement of approximately 20% compared to glass and carbon composites. There is a greater dependence on the inclusion of particles to impact energy and resistance, reaching increased values, especially when silica particles are added. A greater amount of matrix phase ratio leads to a more efficient rheology in terms of fibre-particle interface. In addition, symmetrically placed carbon fibre layers on both sides of the beam under tensile and compressive loads (CG3C) enhance their impact performance in hybrid configuration.
Cruz, Atila Lupim
,
Donadon, Mauricio Vicente
International Journal of Non Linear Mechanics
, vol. 142
Show abstract
Hide abstract © 2022 Elsevier LtdPeridynamic Theory based models allow simulating the initiation and growth of cracks in solid materials, without the aid of additional methods commonly employed in the conventional finite element formulation. Within this context, a new elastoplastic damage model is proposed to use with the Peridynamic Theory. This proposed damage model combines Von Mises plasticity-based theory with a smeared cracking approach enabling damage prediction within an energy-based framework. The formulation incorporates a mixed-mode propagation criterion to account for the effect of both axial and shear stresses in the simulation, which in turn allows prediction of damage progression in ductile materials under multiaxial loading without knowing a priori the mode mixity ratio. This proposed damage modeling approach can be used within any constitutive peridynamic model, by relying on the displacement field obtained in the simulation.
Silva, Gefferson C.
,
Silvestre, Flávio J.
,
Donadon, Maurício V.
Composite Structures
, vol. 287
Show abstract
Hide abstract © 2022 Elsevier LtdThis paper reports the formulation of an aerothermoelastic tool developed to investigate the behavior of flexible beam-like wings made of a hybrid adaptive material. Here, hybrid materials are defined as laminated composites additionally reinforced with embedded shape memory alloy wires. As main novelties, the proposed model couples geometrical, material, and aerodynamic nonlinearities to the thermal dynamics of SMA wires undergoing Joule's effects, thereby establishing a multi-physical nonlinear problem. Geometrical nonlinearities were taken into account via an FE model of a 2D Timoshenko's beam experiencing large deformations. Material nonlinearities were incorporated by a semi-empirical micro-mechanical model that computes the properties of hybrid laminates. To complement, nonlinear aerodynamic effects were introduced via an unsteady strip theory method in the time-domain, along with a nonlinear stall model and an assumption of follower aerodynamic forces. A set of numerical aerothermoelastic cases was performed by assuming various layups and SMA temperatures, with the objective of tailoring the aeroelastic response of hybrid wings. These cases were shown to lead to a considerable reduction in both post-flutter oscillations and post-divergence amplitudes as the SMA temperature increases. The outcomes have indicated compelling evidences on the applicability of embedded SMAs for structural, shape or aeroelastic control of flexible wings.
da Silva, Douglas Conrado
,
Donadon, Maurício Vicente
,
Arbelo, Mariano Andrés
Thin Walled Structures
, vol. 171
Show abstract
Hide abstract © 2021 Elsevier LtdA semi-analytical model for buckling analysis of stiffened composite panel with debonding defect, subjected to in-plane shear load is developed and verified. The model formulation is based on the Rayleigh–Ritz method combined with the principle of total stationary potential energy. The domain is discretized ensuring the continuity C1, each domain displacement was approximated using a base of polynomial hierarchical functions. Finite element analyses and experimental tests were also performed to verify the proposed model and investigate the influence of the defect size on the panel stability. The proposed semi-analytical model is an efficient and accurate design tool that can be used in the prediction and identification of critical design scenarios for damage tolerant aerostructures.
Silva, Gefferson C.
,
Silvestre, Flávio J.
,
Donadon, Maurício V.
Proceedings of the International Forum of Aeroelasticity and Structural Dynamics 2022 Ifasd 2022
Show abstract
Hide abstract © Proceedings of the International Forum of Aeroelasticity and Structural Dynamics 2022, IFASD 2022.This study performs an experimental and numerical investigation on the nonlinear aeroelastic response of composite flat plate-like wings with a ballast at their free tips. The effects of different chord-wise ballast positions are experimentally examined in a set of six rectangular wings laminated with different layups. The proposed numerical model brings forward a nonlinear FE beam model accounting for aerodynamic and geometrical nonlinearities. The latter were taken into account by a total Lagrangian formulation in order to describe the exact kinematics of a Timoshenko’s beam. Nonlinear aerodynamic loads were computed via an unsteady strip theory model in the time-domain, with the Jones approximation for the Wagner’s function. Additionally, a quasi-steady stall model based on an experimental quasi-static stall curve for flat plates was used to interpolate the lift-curve slope. Different nonlinear post-flutter LCO behaviors were obtained for the different ballast positions and layups tested. To conclude, the reasonable correlation between model and experiments indicated that the nonlinear approach performed here was capable to predict the aeroelastic behavior of the tested wings.
Nilton, Maurício M.
,
Wolf, William R.
,
Cavalieri, André V.G.
,
Donadon, Maurício V.
AIAA Journal
, vol. 60
(4)
, pp. 2469-2480
Show abstract
Hide abstract © 2022, AIAA International. All rights reserved.The effect of addition of viscoelastic plies on the acoustic scattering quadrupoles near the trailing edge of laminated plates is evaluated. A numerical method is applied to compute the acoustic field scattered by finite flexible plates. For a two-dimensional problem whereby a cantilevered plate scatters sound from a point quadrupole near the free edge, results show that adding viscoelastic layers to a composite plate can modify the far-field sound. Parametric investigations show that this treatment reduces scattered noise near resonance frequencies. Discussions on the positioning and thickness of the viscoelastic layers and operating temperature are provided. The use of outer viscoelastic layers in composite plates is predicted to significantly reduce acoustic scattering near resonances due to structural damping.
Garpelli, Felipe P.
,
González Ramírez, Francis M.
,
Sales, Rita de Cássia M.
,
Arbelo, Mariano A.
,
Shiino, Marcos Y.
,
Resende, Hugo B.
,
Donadon, Maurício V.
Journal of Composite Materials
, vol. 56
(1)
, pp. 115-132
Show abstract
Hide abstract © The Author(s) 2021.In this article, the structural behavior of co-cured composite joint (CC), co-bonded composite joint (CB), and secondary-bonded composite joint (SB) under Mode II fatigue loading was evaluated. Fatigue performance was evaluated in sub-critical strain energy release rate (SERR) associated with Mode II fatigue induced delamination growth onset. Fatigue tests were carried out using the three-point bending End Notched Flexure test setup for different energy ratios. The experimental results are presented in terms of SERR versus number of cycles, and the SERR threshold for no growth is determined (Gth). Fractographic analyses were performed in order to identify the main failure mechanisms related to each joining technology under Mode II. The results indicated an initial cohesive failure followed by an adhesive failure promoted by crack propagation at the interface between the adhesive and the composite adherend on SB and CB samples, through the coalescence of microcracks that promote the adhesive failure process, leading to fiber pull-out from the matrix and cusps formation in the fracture surface. These results explain the low performance behavior observed on SB and CB bonded techniques. It is worth mentioning that the results and behavior observed in this work are valid only for the laminates, adhesives, surface treatment, and environmental conditions tested herein.
Kops, Renan Balbinotti
,
Papa, Ramon
,
Sêcco, Ney Rafael
,
Malatesta, Vinicius
Thermal Science and Engineering Progress
, vol. 67
Show abstract
Hide abstract © 2025 Elsevier LtdAs an effort to reduce energy demand, researchers have been exploring the use of ejector pumps on cooling, heating and recirculation systems. To increase the ejectors efficiency, several studies propose optimizing the entrainment ratio and pressure ratio using CFD-based surrogate models. However, no study attempted to include an outlet temperature constraint, and there is no consensus on which surrogate model to use, or how to improve the models accuracy. The main goal of this paper is to develop a high-accuracy surrogate model, used to find optimal ejector geometries, that consider three functions of interest: maximizing the entrainment ratio, on various pressure ratios, constraining the outlet temperature. The methodology was implemented for a supersonic air ejector pump used to heat an aircrafts compartment. This work explore the correlation between the ejectors geometry and the functions of interest, the prediction accuracy of ten surrogate models, and a refinement process that increases the models accuracy at the pareto front. The resulting Universal Kriging model provided geometries that complied with the outlet temperature constraint and improved the entrainment ratio by 11.6% and 108.1% for the pressure ratios of 0.97 and 1.05, respectively, when compared to a geometry from the literature.
Moniripiri, Mohammad
,
Brito, Pedro P.C.
,
Cavalieri, André V.G.
,
Sêcco, Ney R.
,
Hanifi, Ardeshir
Theoretical and Computational Fluid Dynamics
, vol. 38
(1)
, pp. 15-37
Show abstract
Hide abstract © The Author(s) 2023.Abstract: An adjoint-based method is presented for determining manufacturing tolerances for aerodynamic surfaces with natural laminar flow subjected to wavy excrescences. The growth of convective unstable disturbances is computed by solving Euler, boundary layer, and parabolized stability equations. The gradient of the kinetic energy of disturbances in the boundary layer (E) with respect to surface grid points is calculated by solving adjoints of the governing equations. The accuracy of approximations of ΔE, using gradients obtained from adjoint, is investigated for several waviness heights. It is also shown how second-order derivatives increase the accuracy of approximations of ΔE when surface deformations are large. Then, for specific flight conditions, using the steepest ascent and the sequential least squares programming methodologies, the waviness profile with minimum L2-norm that causes a specific increase in the maximum value of N- factor, ΔN, is found. Finally, numerical tests are performed using the NLF(2)-0415 airfoil to specify tolerance levels for ΔN up to 2.0 for different flight conditions. Most simulations are carried out for a Mach number and angle of attack equal to 0.5 and 1.25∘, respectively, and with Reynolds numbers between 9×106 and 15×106 and for waviness profiles with different ranges of wavelengths. Finally, some additional studies are presented for different angles of attack and Mach numbers to show their effects on the computed tolerances. Graphic abstract: (Figure presented.).
Ferreira, Daniel Oliveira
,
de Paula, Adson Agrico
,
Sêcco, Ney Rafael
,
da Silva, Ricardo Galdino
AIAA Aviation Forum and Ascend 2024
Show abstract
Hide abstract © 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.This manuscript discusses the impacts of two factors on the results of a non-viscous CFD simulation of a combat aircraft: mesh refinement and the leading-edge sweep angle. Unlike viscous simulations, the non-viscous simulation of a delta wing with a rounded leading edge has a unique characteristic where mesh refinement consistently alters the flow topology, making mesh independence analysis ambiguous. To investigate this phenomenon further, the Generic Future Fighter, an aircraft initially devised by Linköping University and further studied in conjunction with Instituto Tecnológico de Aeronáutica, was used to validate this issue through aerodynamic coefficients obtained from wind tunnel tests from another work. Subsequently, using the mesh that yielded the most accurate results, the leading-edge sweep angle was varied while keeping the rest of the aircraft and other wing geometric parameters constant. The results of the first phase confirmed that mesh refinement progressively delays the separation of the leading-edge vortex. The results of the second phase were inconclusive, highlighting several points that require further investigation. The manuscript also presents a discussion on the highly nonlinear interaction between the canard vortex and the wing vortex, as well as the effect of the mesh on these interactions, an aspect lacking in recent studies which typically consider only a single lifting surface.
Secchi, Pedro de Almeida
,
Secco, Ney Rafael
AIAA Aviation Forum and Ascend 2024
Show abstract
Hide abstract © 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.The topological optimization of airfoils and wings is a highly multidisciplinary problem which often depends on industry knowledge and qualitative dialogue with areas other than aerodynamics to produce viable results. Additionally, certain numerical issues, mostly due to the high dimensionality of the optimization problems involved, persist in spite of recent advancements in Aerodynamic Shape Optimization applications. To avoid these issues, a fully data-driven process for geometry proposals and aerodynamic coefficient predictions was developed. An Adversarial Autoencoder is trained to replicate the geometries of subsonic airfoils by encoding them to a latent space of low dimensionality. Using design variables in said space, the geometry can be optimized for the aerodynamic predictions of a surrogate model combining semi-empirical evaluations of drag and lift with neural networks trained on XFOIL data. The result is a fast, fully data-driven airfoil design process capable of producing geometries coherent with multidisciplinary demands and similar historical wing profiles.
Galina, Natália Ribeiro
,
Ávila, Ivonete
,
Lacava, Pedro Teixeira
Fuel
, vol. 406
Show abstract
Hide abstract © 2025 Elsevier LtdThis study explores the thermal behavior and volatilization kinetics of JET A-1 aviation kerosene and Farnesane, a sustainable aviation fuel compound, and their blend through thermogravimetric analysis in an oxidative atmosphere. For such, experiments were conducted under a synthetic air atmosphere at three different heating rates (10, 15, and 20 ℃ min−1), and results showed that Farnesane exhibits high thermal stability up to approximately 80 °C, followed by rapid decomposition, whereas JET A-1 starts decomposing at 35 °C and volatilizes gradually until reaching 109 °C. The minimum energy required for the volatilization process of Farnesane to start taking place is about four times greater than that for JET A-1, i.e. 53.72 KJ mol−1 and 12.67 KJ mol−1, respectively. Activation energy of 8.88 KJ mol−1 was found for the Farnesane-JET A-1 blend, which is a lower than that for pure kerosene, thus revealing a beneficial and synergistic effect between them, which should ease the initial stages of fuel vaporization, since it is of paramount relevance for efficient combustion.
Galina, Natália Ribeiro
,
Sotelo, Francisco Falla
,
Filho, Fernando Rivero Galina
,
Lacava, Pedro Teixeira
Spectrochimica Acta Part A Molecular and Biomolecular Spectroscopy
, vol. 344
Show abstract
Hide abstract © 2025 Elsevier B.V.The increase in the production of Sustainable Aviation Fuels (SAFs) is essential to promote the decarbonisation of the aviation sector by 2050. In this study, Raman spectroscopy was used as a tool to investigate structural changes in samples of JET A-1, Farnesane, and a 10 % Farnesane blend with JET A-1(designated FarnJET10), exposed to an oxidative atmosphere for 3, 24, and 48 h. The results show that JET A-1 exhibits higher oxidative stability, while Farnesane is prone to degradation, with a rapid decrease in vibrational band intensity across all regions of the spectrum. The FarnJET10 blend exhibited intermediate oxidative behaviour, but the findings indicate that the presence of Farnesane compromises the stability of JET A-1. Principal Component Analysis (PCA) was applied to distinguish the stability and chemical behaviour of the fuel samples. The first two principal components explained 98.91 % of the total spectral variation, with PC1 and PC2 accounting for 85.44 % and 13.47 %, respectively. The PCA scores demonstrated a clear separation between the pure fuels and the blend, highlighting the distinct oxidative responses and structural changes induced by exposure to an oxidising atmosphere. These findings highlight the oxidative vulnerability of the SAF/fossil fuel blend and its effects on fuel stability, which may compromise performance during storage and operational use in aviation systems.
Weissinger, Frederico
,
Lacava, Pedro
,
Peñaranda, Alexander
,
Martelli, Andre
,
Rufino, Caio Henrique
,
Curto-Risso, Pedro
,
Martinez-Boggio, Santiago
Renewable Energy
, vol. 251
Show abstract
Hide abstract © 2025Ethanol-powered range-extended plug-in hybrid electric vehicles offer a sustainable alternative to reduce carbon emissions in light-duty transport. This study optimizes a BMW i3's range-extender engine for hydrous ethanol by increasing compression ratio, applying a Miller cycle, and using exhaust gas recirculation. Vehicle simulations and testing show a brake-specific fuel consumption reduction of up to 10.5 %, with a 4 % fuel efficiency gain over gasoline blends. Ethanol use decreased vehicle fuel consumption by over 20 % in most cycles and reduced overall energy consumption by 10 % compared to the gasoline range extender, though with a 5 % range loss due to ethanol's lower energy density. Despite this, ethanol's rapid refuelling capability presents an advantage over battery-electric vehicles. These findings highlight ethanol-powered range extenders as a practical solution to lower emissions while mitigating range anxiety.
Escalante, Edwin Santiago Rios
,
Lacava, Pedro Teixeira
,
de Carvalho Júnior, João Andrade
Sustainable Aviation
, vol. Part F422
, pp. 197-227
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Switzerland AG 2025.The global shift toward environmentally friendly renewable fuels is necessary to reduce dependence on fossil fuels and meet the climate goals established by competent international organizations. The aviation sector, a major GHG emitter, must reduce emissions to mitigate environmental impacts. In this context, the use of biojet fuels (or Sustainable Aviation Fuels, SAFs) as “drop-in” fuels has received great attention since it is considered the most efficient and fastest technique towards decarbonization. However, current technologies for converting biomass into biojet fuel have a high production cost and sales prices are not competitive with those of fossil jet fuel. Thus, this study evaluated the potential of an integrated system for biojet fuel production to satisfy the demand of the Brazilian market. The system was made up of four technologies: Alcohol-to-jet (ATJ), Fischer-Tropsch (FT), Syngas fermentation (SF), and direct sugar hydrocarbons (DSHC) using sugarcane as raw material, and jatropha fruit was also considered as raw material for the HEFA route. On the other hand, a techno-economic and environmental assessment was carried out to estimate the sales price of biojet fuel, the number of hectares to be used in biomass cultivation and the environmental impact generated in the production chain. The results demonstrated that an integrated system is a promising alternative for biojet fuel production generating an attractive sales price (1.09 US$ l−1) compared to individual conversion routes and a competitive sales price (0.55 US$ l−1) against fossil jet fuel. In addition, the use of hectares is reduced and environmental impacts are approximately similar to those generated by the individual conversion route as long as an adequate share (%) of a given route is chosen.
Malheiro De Oliveira, Enrico R.
,
Mendoza, Alexander Penaranda
,
Martelli, Andre Luiz
,
Dias, Fábio J.
,
Weissinger, Frederico F.
,
Dos Santos, Leila Ribeiro
,
Lacava, Pedro Teixeira
SAE Technical Papers
Show abstract
Hide abstract © 2021 SAE International.High and ultra-high pressure direct injection (UHPDI) can enhance efficiency gains with flex-fuel engines operating on ethanol, gasoline, or their mixtures. This application aims to increase the engine's compression ratio (CR), which uses low CR for gasoline due to the knocking phenomenon. This type of technology, involving injection pressures above 1000 bar, permits late fuel injection during the compression phase, preventing auto-ignition and allowing for higher compression ratios. UHPDI generates a highly turbulent spray with significant momentum, improving air-fuel mix preparation, and combustion, resulting in even greater benefits while minimizing particulate matter emissions. This study aims to develop ultra-high-pressure injection systems using gasoline RON95 and hydrated ethanol in a single-cylinder engine with optical access. Experimental tests will be conducted in an optically accessible spark ignition research engine, employing thermodynamic, optical, and emission results. In the present work, the spark plug was placed in the lateral, so the ignition and part of the flame propagate close to the cylinder wall, and it will exchange with greater heat to the wall than the flame portions that propagate towards the central region of the chamber. Therefore, the flame front propagates at different speeds; causing stretching and wrinkling that can lead to instabilities and cyclic variability. To address this issue, this work presents experimental results that, through the images post-processing of flames under a SOI (start of injection) sweep strategy in the compression phase to closer of the spark ignition, associating the non-uniform propagation velocity of the flame with the cyclic variability. The fuel impingement on the wall was critical in this scenario, which led to higher soot concentrations and diffusive flames for gasoline. It was found that the injection close to the spark plug enhances the heat release, and combustion stability, decreasing soot emissions. Total unburned hydrocarbons (THC), Nitrous oxides (NOx), aldehydes, and soot emissions decreased for end of injection events closer to the spark ignition. This trend opposes the increase observed in CO emissions.
Dias, Fábio Jairo
,
Dos Santos, Leila Ribeiro
,
Rufino, Caio
,
Garcia, Ezio Castejon
,
Lomonaco, Raphael
,
Argachoy, Celso
,
Lacava, Pedro Teixeira
SAE Technical Papers
Show abstract
Hide abstract © 2021 SAE International.Despite the increasing electrification of current vehicles, Diesel engines will continue to be used for several decades to come. There is still a need to introduce emission control technologies, especially those that show good potential and do not require extensive engine modifications. The increasing focus on reducing pollutant emissions and improving energy efficiency has prompted engine manufacturers to continuously strive for technological progress. The aim is to ensure compliance with environmental regulations and the fulfillment of social expectations. Specifically, new Diesel engine projects face the challenge of minimizing both nitrogen oxides (NOx) and soot emissions, which requires significant investiment in research to develop innovative combustion methods and exhaust gas treatment. One of these innovative methods is Ducted Fuel Injection (DFI), which aims to reduce emissions by improving spray development to obtain a better mixture at flame upstream. This study presents an experimental investigation carried out on a test bench with a single-cylinder compression ignition (CI) engine with a compression ratio of 16.5:1, in conjunction with an active alternating current dynamometer. The Diesel engine is equipped with instruments for measuring various parameters, including the pressure in the combustion chamber, the exhaust gas temperature, the temperature and pressure of the intake air, and coolant temperature, to name but a few. The engine was modified to incorporate the concept of Duct Fuel Injection (DFI), where the injected fuel is routed through a duct behind the injector, resulting in a more efficient and homogeneous air/fuel mixture, thus improving combustion. The aim of this study was to vary the engine load from approximately 4.2 to 7.3 bar IMEP. The load variation was achieved by changing the mass of fuel injected during the main injection. The injection timing was constant over the entire load variation range for both main injection and pre-injection. The results obtained from the experiments show that DFI produces a satisfactory reduction in soot formation compared to free spraying (FS). Although a lower cylinder pressure was observed in DFI mode at all loads studied due to of the delayed combustion caused by the presence of the duct, the engine performance was comparable to that of free spray mode.
Ribeiro, Raphael Felipe Gama
,
Trapp, Luis Gustavo
,
Lacava, Pedro Teixeira
Journal of Aircraft
, vol. 61
(5)
, pp. 1314-1336
Show abstract
Hide abstract © 2024 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.Aircraft propulsion electrification is currently being considered by industry and academia as one of the most promising strategies to reduce air transport emissions and increase overall efficiency levels. In the past decade, several papers were published on this subject, with the majority indicating encouraging fuel burn benefits versus conventional, fossil-fuel-based propulsion systems when future technologies, novel aircraft configurations, and synergistic propulsive-airframe integration are employed. However, a much smaller effort has been applied to the economic aspects of hybrid and fully electric propulsion, which are crucial for a successful product introduction. The present paper describes the modeling of a baseline general-aviation-type aircraft and its propulsion system retrofit with electrified architectures, exploring different electrification strategies for a fixed airframe design. Analyses are performed at the aircraft level, comparing recurring and cash operating costs for several cost and durability scenarios. While considerable CO2 reductions may be achieved in some electrification strategies, aircraft performance is significantly penalized, and important improvements in economic figures of merit are needed in order to make electrified propulsion cost-competitive. Electrified architectures tend to increase costs: turboelectric increases recurring equipment costs, while hybrid-electric increases recurring and direct maintenance costs, especially at higher degrees of energy hybridization.
Martins, Fernanda Pinheiro
,
Lacava, Pedro Teixeira
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 46
(7)
Show abstract
Hide abstract © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2024.Within the current restringing emissions regulations, the trends for renewable fuel adoption, such as ethanol, have grown in the automotive industry. Besides the benefits when used as the single fuel, ethanol can also leverage the advantages in the context of hybrid vehicles by replacing the petroleum derived fuels in such configuration. In this scenario, the optimization of combustion events in internal combustion engines is paramount to not only promote high performance, but also support fuel economy. Factors such as the combustion chamber design, the positioning of the spark plug and the injector are crucial to support a successful flame propagation, avoiding misfires and decreasing knock propensity. In addition, wearing of those parts can jeopardize the occurrence of reliable and stable combustion events leading to poor emission performance, high fuel consumption and potential hardware damages due to occurrence of knocking events. This research aims to numerically analyze the effects of different spark plug electrode gaps in engine-like conditions by applying Star-CD, a computational fluid dynamics commercial software, to mimic different configurations and operational conditions. The validation and tuning of the numerical models are conducted based on experimental tests performed in an optically accessible direct injection spark ignition engine, operating with two ethanol-based fuels, E96W4 and E100. Thermodynamic data were simultaneously acquired and correlated with the digital UV–visible images in cycle-resolved basis. The numerical models adopted consist of 3-Zones Extended Coherent Flame and Imposed Stretch Spark Ignition Models, applied for the modeling of the combustion and the spark plug, respectively.
Martinez-Boggio, Santiago
,
Lacava, Pedro Teixeira
,
de Carvalho, Felipe Solferini
,
Curto-Risso, Pedro
Gases
, vol. 4
(2)
, pp. 97-116
Show abstract
Hide abstract © 2024 by the authors.The gasification of residues into syngas offers a versatile gaseous fuel that can be used to produce heat and power in various applications. However, the application of syngas in engines presents several challenges due to the changes in its composition. Such variations can significantly alter the optimal operational conditions of the engines that are fueled with syngas, resulting in combustion instability, high engine variability, and misfires. In this context, this work presents an experimental investigation conducted on a port-fuel injection spark-ignition optical research engine using three different syngas mixtures, with a particular focus on the effects of CO/H2 and diluent ratios. A comparative analysis is made against methane, considered as the baseline fuel. The in-cylinder pressure and related parameters are examined as indicators of combustion behavior. Additionally, 2D cycle-resolved digital visualization is employed to trace flame front propagation. Custom image processing techniques are applied to estimate flame speed, displacement, and morphological parameters. The engine runs at a constant speed (900 rpm) and with full throttle like stationary engine applications. The excess air–fuel ratios vary from 1.0 to 1.4 by adjusting the injection time and the spark timing according to the maximum brake torque of the baseline fuel. A thermodynamic analysis revealed notable trends in in-cylinder pressure traces, indicative of differences in combustion evolution and peak pressures among the syngas mixtures and methane. Moreover, the study quantified parameters such as the mass fraction burned, combustion stability (COVIMEP), and fuel conversion efficiency. The analysis provided insights into flame morphology, propagation speed, and distortion under varying conditions, shedding light on the influence of fuel composition and air dilution. Overall, the results contribute to advancing the understanding of syngas combustion behavior in SI engines and hold implications for optimizing engine performance and developing numerical models.
Rufino, Caio Henrique
,
Mendoza, Alexander Peñaranda
,
dos Santos, Leila Ribeiro
,
Sbampato, Maria Esther
,
Weissinger, Frederico Falcão
,
Martelli, André Luiz
,
Lacava, Pedro Teixeira
Fuel
, vol. 365
Show abstract
Hide abstract © 2024 Elsevier LtdThe increasing popularity of plug-in hybrid vehicles has prompted investigation of options such as range extender units, which may include small engines powered by biofuels. To minimize energy consumption, the best technologies must be chosen, including the use of exhaust gas recirculation (EGR, as a charge dilution technique) and the best alternative for fuel injection systems. Therefore, a combustion evaluation was conducted on an optically accessible engine fueled with hydrous ethanol to determine the effects of different injection modes, such as direct injection (DI) and port fuel injection (PFI), combined with EGR. The study employed high-speed camera imaging to analyze flame morphological characteristics and understand their impact on in-cylinder thermodynamics and engine emissions. The DI mode presented more stability than PFI, although the dilution limit was lower for DI.
Falcão Weissinger, Frederico
,
Henrique Rufino, Caio
,
Mendoza, Alexander Peñaranda
,
Martelli, André Luiz
,
Coelho, Eugênio
,
Bigliardi, Vincent
,
Teixeira Lacava, Pedro
International Journal of Engine Research
, vol. 25
(5)
, pp. 850-863
Show abstract
Hide abstract © IMechE 2023.Plug-in hybrid electric vehicles (PHEV) have the potential of combining the benefits of a renewable electric mix with biofuels. More recently, PHEV have been designed to be equipped with a small combustion engine known as range extender (RE), thus allowing an improvement in vehicle’s range while converting fuel energy through a highly efficient path. Despite being a convenient strategy for decarbonizing light vehicles, the intermittent operation of the engine may create issues regarding the catalytic conversion of pollutants, yielding an increase in local harmful emissions. This drawback may be intensified depending on the used fuel. Hydrous ethanol is a promising alternative for gasoline and is already available in some countries, such as Brazil. However, ethanol has a great enthalpy of vaporization and it results in a charge cooling, affecting the catalyst warm-up and making the intermittent operation with ethanol more challenging. Hence, this study was motivated by the need of improving the catalytic efficiency of flexfuel RE operating with both gasoline and hydrous ethanol. Thus, a calibration was firstly performed to shorten the warm-up phase with ethanol. Then, an electrical heater was employed for accelerated catalyst heating, further improving emissions from ethanol operation, aiming at attaining future emissions regulations. Experimental tests were conducted in a vehicle under FTP72 cycle using a chassis dynamometer. The calibration adjustments resulted in a warm-up phase for ethanol <10 s longer than that for gasoline. The stable operation phase resulted in similar emissions for both fuels. On the cycle average, a reduction in CO for ethanol was observed, and although the methane and NOx emissions were slightly increased due to colder catalyst operation, significant improvements were obtained on a well-to-wheel (WTW) analysis. The use of an electrically heated catalyst (EHC) improved the emissions during the warm-up phase, significantly reducing the emission of NOx and non-methane organic compounds.
Dias, Fábio Jairo
,
Lacava, Pedro
,
Curto, Pedro
,
Penaranda, Alexander
,
Martinez, Santiago
,
Weissinger, Frederico
,
Martelli, Andre
,
Santos, Leila
SAE Technical Papers
Show abstract
Hide abstract © 2024 SAE International. All rights reserved.Plug-in hybrid electric vehicles have the potential of combining the benefits of electric vehicle in terms of low emissions and internal combustion engine vehicles in terms of vehicle range. With the addition of a renewable fuel, the CO2 potential reduction increase even more. The last trends for PHEV are small combustion engine known as range extender, with battery package between full hybrid and electric powertrains. Thus, allowing an improvement in vehicle's range, reducing battery materials while converting fuel energy through a highly efficient path. Although these vehicles have been proved to be a convenient strategy for decarbonizing the light vehicles, the use of alternative fuels is poorly studied. In this work, hydrous ethanol is chosen because is already available in some countries, such as USA and Brazil, and have an ultra-low well-to-tank CO2 emission. The study combines experimental and numerical tools for the development of an ultra-efficient and ultra-low emission powertrain in a range extender BMW i3 fueled with hydrous ethanol. Experimental tests were conducted in an engine test bench and a chassis dynamometer under FTP72 emission cycle. The vehicle simulation was performed in AVL Cruise M for the control strategy optimization and vehicle test under different driving conditions. For comparison, the vehicle was also tested with the battery electric version. In summary, this study demonstrates that the utilization of hydrous ethanol as a range-extender fuel in plug-in hybrid electric vehicles can significantly enhance vehicle range while reducing well-to-wheel CO2 emissions. The range-extender configuration, particularly with E100, exhibits promising potential, making it a competitive choice for drivers concerned about range limitations and environmental impact. The research emphasizes the adaptability of hydrous ethanol-fueled PHEVs across various driving scenarios, contributing to the ongoing global initiative to decarbonize light vehicles and combat climate change.
Solferini de Carvalho, Felipe
,
Rufino, Caio Henrique
,
Malheiro de Oliveira, Enrico
,
Mendoza, Alexander Penãranda
,
Ribeiro dos Santos, Leila
,
Machin, Einara Blanco
,
Pedroso, Daniel Travieso
,
Lacava, Pedro Teixeira
International Journal of Hydrogen Energy
, vol. 58
, pp. 500-513
Show abstract
Hide abstract © 2024Producer gas from biomass gasification offers a renewable alternative to fossil fuels. However, its low energy density results in low conversion efficiency in engines. Blending producer gas with higher-ranked fuels such as hydrogen has been proposed to overcome this issue. This study investigates the combustion of artificially made producer gas and hydrogen mixtures in an optical SI engine. The molar fraction of hydrogen in producer gas ranged from 14 to 62%, which simulated additions of hydrogen to a low calorific producer gas. The experiments are conducted at a constant speed and stoichiometric ratio. The spark timing is varied to achieve the highest power for each mixture. Results include data on emissions, thermodynamics, and flame morphology. The molar fraction of 33% hydrogen on producer gas improves the flame morphology of the mixture to resemble that of pure natural gas, while 24–36% was found to be the optimal range for engines initially designed to run on natural gas with lower NOx and UHC emissions.
Krieger Filho, Guenther C.
,
Silva, Filipi M.Fernandes
,
Pacífico, Antônio L.
,
Sacomano Filho, Fernando L.
,
Zabeu, Clayton B.
,
Nigro, Francisco B.
,
França, Oswaldo M.
,
Penaranda, Alexander
,
Lacava, Pedro T.
Applied Thermal Engineering
, vol. 236
Show abstract
Hide abstract © 2023 Elsevier LtdOne way to achieve a fast track for the decarbonization of the transportation sector is through the usage of biofuels. Among the many biofuels available for transportation, ethanol is one of the most promising, especially when combined with direct-injection spark-ignited engine technologies. The present work aims to validate 3D Computation Fluid Dynamics (CFD) ethanol spray and combustion models with the calibration of specific model parameters using experimental data obtained with optical measurements. Focus is given on the investigation and determination of the Extended Coherent Flame Model parameters for hydrous ethanol turbulent spray combustion. To characterize the spray produced by the injector, measurements obtained with a Phase Doppler Interferometer system are used. Natural luminosity and in-cylinder pressure are acquired on a single-cylinder research engine with optical access. The work also considers results obtained from 1D and 3D CFD models to supplement the acquired experimental setup. From the comparison between experimental and numerical results, it comes out that a correction of the Extended Coherent Flame Model turbulence stretch parameter can be done according to a ratio of flow and combustion length scales obtained at the spark time. In this sense, an expression is proposed to allow the correction of such a parameter in different engine operating conditions. Accordingly, in-cylinder mean effective pressure calculated with 3D CFD simulations show a good agreement with the experimental data for all studied cases.
da Fonseca Filho, Valdi Freire
,
Bringhenti, Cleverson
,
Lacava, Pedro Teixeira
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 45
(8)
Show abstract
Hide abstract © 2023, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.The Turbofan engine represents the type of propulsive technology mostly used in commercial aircrafts, and until that the new disruptive technologies take place, researches to optimize this propulsive system shall be continued to reduce the environmental impacts. The aim of this paper is to propose a methodology for the low-pressure system preliminary design (fan/low-pressure turbine), based on aircraft cruise thrust adjustment from commercial off-the-shelf turbofan engine, focusing on reducing specific fuel consumption for the individual aircraft mission. This work is carried out according to the following steps: (i) model development with calculation methodology for velocity diagram flow angles applied to the low-pressure system; (ii) estimation of baseline low-pressure system design parameters from limited engine data (an integrated engine aircraft model developed in the Gasturb and MATLAB commercial softwares are applied); (iii) evaluation of the strategies to increase the low-pressure system component efficiencies and their implementation by computer simulation; (iv) reapplication of the calculation methodology for estimation of the velocity diagram flow angles considering the adjusted low-pressure system components; and (v) analysis of the adjustment proposal results considering the matching between the lowest specific fuel consumption and the net thrust required for the cruise flight phase of the aircraft. As a final result, it demonstrates that the proposed strategies are promising for the adjustment of the low-pressure system in the preliminary design scope, and this approach may be considered feasibility from the standpoint of the engine manufacturer implementation, since the engine core and its external sizing do not affected.
Solferini de Carvalho, Felipe
,
Peñaranda Mendoza, Alexander
,
Ribeiro dos Santos, Leila
,
Henrique Rufino, Caio
,
Malheiro de Oliveira, Enrico
,
Ferreira Silva, Maycon
,
Blanco Machin, Einara
,
Travieso Pedroso, Daniel
,
Teixeira Lacava, Pedro
International Journal of Engine Research
, vol. 24
(6)
, pp. 2708-2726
Show abstract
Hide abstract © IMechE 2022.Thermal processes and power generation systems may employ producer gas generated through gasification as an alternative to replace natural gas with lower carbon footprint. However, pure producer gas in engines is associated with a significant power derating that can be mitigated by blending it with other biofuels. This work evaluated the effects of methane and producer gas blends on the performance of a SI engine. The additions of methane were 10%, 25% and 50% on a molar basis. The results demonstrated that adding 25% methane to producer gas is enough to sustain the combustion reaction with good stability and a power derating of 10.8%. The addition of 50% methane to producer gas attains efficiency and combustion characteristics remarkably similar to pure natural gas with a power de-rating of 5.4%. Emissions indicated that carbon monoxide (CO) has decreased with the addition of methane to producer gas from 85 to 3.43 g/kWh, while nitrogen oxides ((Formula presented.)) emissions have increased from 0 to 8.85 g/kWh. In the case of unburned hydrocarbons (UHC), emissions did not considerably change before adding 25% methane to producer gas and stayed constant at approximately 10 g/kWh. Engines designed to run on natural-gas could use this mixture without significant modifications to the combustion chamber while decreasing NOx emissions.
Henrique Rufino, Caio
,
Moraes Coraça, Eduardo
,
Teixeira Lacava, Pedro
,
Ferreira, Janito Vaqueiro
International Journal of Engine Research
, vol. 24
(5)
, pp. 1877-1891
Show abstract
Hide abstract © IMechE 2022.The mandatory migration from fossil to renewable energy sources requires the characterization of new alternative fuels. One important step in fuel characterization is the test in optical engines, which allows the morphological characterization of flames. This analysis requires the post treatment of images by using segmentation. In many cases, an automatic threshold presents shortcomings as the flames may present different regions with variable luminosity, as also reflections from valves and cylinder liner. Consequently, a time-consuming manual image processing is required and, therefore, an automatic procedure would be welcome. The use of deep learning techniques for image segmentation is a promising alternative for such task, which has showed excellent results in several applications. In this study, two different models were trained to identify flames in images obtained from an optical engine operating at various conditions. The dataset used to train the models was generated by using images from tests with several types of fuels and combustion modes. The effects of image resolution and the generalization capabilities for different fuels and combustion operation were investigated. After analyzing the results, the use of deep learning methods to identify and characterize flames was validated as a mean for improving processing time.
da Fonseca Filho, Valdi Freire
,
Lacava, Pedro Teixeira
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 45
(2)
Show abstract
Hide abstract © 2023, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.This paper aims to specify a methodology for an optimized inerting system conceptual design based on fuel tank flammability analysis defined by rules for commercial aircraft certification proposal to evaluate the impact on engine bleed consumption in a modernized commercial long-range aircraft model. This work was carried out according to the following steps: (1) estimation of aircraft geometric tank features from limited data; (2) development of tank thermal model to estimate bulk fuel temperature based on flight performance aircraft, fuel consumption/transfer in the tank, presence of heat sources and external airflow heat exchange; (3) flammability analysis based on Federal Aviation Administration (FAA) certification requirement methodology; (4) conception of an inerting system model as a flammability reduction means based on tank gas mixture model, onboard inert gas generation system publicly available data from FAA previous studies and proposed inerting gas distribution model; (5) incorporation of inerting system in the flammability model and reassessment of the fuel tank flammability; (6) analysis of the impact in engine bleed air consumption and specific fuel consumption due to the designed inerting system. As a final result, a methodology to increase the safety in aircraft operation was obtained, considering the current most common technology used to reduce the fuel tank flammability in commercial aircraft, the inerting system. This strategy is applicable for new aircraft in a development phase and also allows the accomplishment of modernizing designs for existing aircraft following current safety regulations.
Carvalho, Felipe S.
,
Lacava, Pedro T.
,
Rufino, Caio H.
,
Travieso Pedroso, Daniel
,
Blanco Machin, Einara
,
H. M. Araújo, Fernando
,
Gómez Acosta, Daviel
,
Carvalho, João A.
Energy Conversion and Management
, vol. 277
Show abstract
Hide abstract © 2022 Elsevier LtdThe high environmental impact of fossil fuels combined with the rise of carbon dioxide in the atmosphere has made the search for renewable fuels imperative. The study assesses the technical and economic viability of replacing heavy fuel oil (HFO) with green hydrogen (H2) in industrial plants for high temperature generation (>1100 K). The study also estimates the emissions generated by the plants after the fuel switch in terms of particulate matter (PM), SO2, NOx and CO2 emissions. To illustrate the feasibility of this replacement, an assessment of a calcination furnace at a pulp plant in Chile in 2022 was carried out, taking into account two electricity generation scenarios for H2 production by water electrolysis. Replacing HFO with a mixture of H2 + HFO was beneficial in terms of emissions. The financial assessment showed that blending H2 with HFO of up to 20 % is the best solution, considering current fuel prices, and that full substitution of HFO with H2 after 2030 is economically viable.
Martins, Fernanda Pinheiro
,
Lacava, Pedro Teixeira
ASME International Mechanical Engineering Congress and Exposition Proceedings Imece
, vol. 11
Show abstract
Hide abstract © 2023 American Society of Mechanical Engineers (ASME). All rights reserved.To attend the high demand for high performance, low fuel consumption, and low emissions, ethanol has become a potential candidate to replace gasoline applications worldwide. In this scenario, ethanol market share has increased in two spaces, blended with gasoline, where the goal is just to increase the knock limit during engine operation, and then leverage the thermal efficiency, or in its pure form, where the benefits of its green characteristics contribute significantly to Green House Gas (GHG) credits benefitting car manufacturers. The objective of this research is to analyze the effects of different spark plug conditions, representing nominal and outwearing conditions, on flame propagation in engine-like conditions applying numerical modeling. The commercial software STAR-CD is adopted for the 3D Computational Fluid Dynamics (CFD) model mimicking the Direct Injection Spark Ignition (DISI) optical engine adopted for the experimental tests. The numerical model adopts a 3-Zones Extended Coherent Flame (ECFM-3Z) and Imposed Stretch Spark Ignition Model (ISSIM), for the combustion and the spark plug modeling, respectively. The engine operating conditions adopted consist of direct injection of ethanol (E100) partial load and low speed. The model was built and validated according to experimental measurements. Afterward, the tuned model was used to study a set of cases intended to evaluate how different spark plug discharge energy and electrode gaps influence flame propagation in engine-like conditions. The results obtained identified the influence of non-optimal spark plug conditions in combustion propagation and indicated the influence of the parameters studied in engine performance.
Carvalho, Felipe Solferini de
,
Reis, Luiz Carlos Bevilaqua dos Santos
,
Lacava, Pedro Teixeira
,
Araújo, Fernando Henrique Mayworm de
,
Carvalho, João Andrade de
Energies
, vol. 16
(2)
Show abstract
Hide abstract © 2023 by the authors.Global gas markets are changing as natural gas (NG) is replaced by biomethane. Biomethane is produced by upgrading biogas, which can have a molar concentration of methane to over 98%. This renewable energy has been injected into the pipeline networks of NG, which offers the possibility to increase its usage in industrial and residential applications. However, the expectation of the increase in biomethane proportion on the NG grids could increase the fluctuations on the composition of the NG–biomethane mixture in amplitude and frequency. In this context, the injection of biomethane into the existing network of NG raises a discussion about the extent to which variations in gas quality will occur and what permissible limits should exist, as variations in combustion characteristics can affect the operation of the combustion processes, with consequences for consumers, distributors and gas producers. This study describes a gas quality analysis with regard to the use of biomethane in industrial equipment, mixed or not mixed with NG, taking into account the indicators for gas interchangeability and provides a discussion on the necessary gas quality level to be achieved or maintained for efficient combustion in equipment originally designed to operate with NG. NG and biomethane real data collected for 92 consecutive days in 2022 and provided by two different companies in Brazil were used for this study. It is shown that the maximum deviation of the Wobbe Index (WI) of 5%, which is allowed for industrial plants, does not work for the operation of furnaces at temperatures of 1200 °C or more. In addition, it is shown that the WI, as defined in relation to the calorific value of the fuel, may allow inappropriate substitution of fuel gases, which is likely to reduce the range of blending of biomethane in NG pipelines. The results can be assessed to analyze how the addition of biomethane to NG grids will impact the WI and the equipment operation parameters such as the air-to-gas ratio, products-to-gas ratio, adiabatic flame temperature and furnace temperature.
Pinto, A. J.
,
Sbampato, M. E.
,
Sagás, J. C.
,
Lacava, P. T.
Combustion Science and Technology
, vol. 195
(6)
, pp. 1235-1250
Show abstract
Hide abstract © 2021 Taylor & Francis Group, LLC.A reverse vortex flow gliding arc discharge in a fuel-rich premixed mixture was applied to a high swirl fuel-lean global combustion to accelerate fuel oxidation. Both the discharge and flame were generated in natural gas and air. To evaluate the role of the gliding arc in the process, a gas analysis of the exhaust gas was performed in the same operational conditions with and without plasma. The chemical measurements show that the plasma reduces carbon monoxide and unburned hydrocarbons contents with a low impact on the NOx level. Furthermore, the comparison of the relative decrease of the hydrocarbon emissions shows that the hydrocarbons have different sensitivities to the plasma application.
Malheiro de Oliveira, Enrico R.
,
Henrique Rufino, Caio
,
Teixeira Lacava, Pedro
Fuel
, vol. 327
Show abstract
Hide abstract © 2022 Elsevier LtdEthanol is a renewable fuel and can be used in electric hybrid vehicles concepts, especially for countries capable of producing such fuel in a sustainable way. A strategy to enhance these concepts is the use of lean-burn combustion, which is an effective way to improve the fuel economy from spark-ignition engines, while obtaining low pollutant emissions. However, these improvements are complicated to achieve in a practical way because lean combustion has low rates of reaction, extinction, and misfire cycles, leading to cyclical variability for the engine operation. The drawback becomes even greater when lean combustion is associated with commercial ethanol fuels and direct injection. Therefore, the objective of the present work is to provide an experimental analysis of spray guided direct injection with commercial fuels used in a consolidated market for the use of ethanol such as the Brazilian one, in particular hydrous ethanol (E95W05) and ethanol-gasoline blends (E27G73). The experiments were conducted in an optically accessible spark-ignition engine and the lean combustion effects on engine cycle variability, performance, flame morphology, and exhaust emissions were assessed. In general, the results indicated that combustion instabilities can be correlated from thermodynamic and optical analyses. Flame instabilities for E95W05 were associated with the lower flame propagation speed caused by the temperature reduction during lean combustion. Additionally, exhaust emissions contained the presence of unburned ethanol which increased when combustion became leaner. Moreover, the lower flame propagation speed was one of the factors responsible for reducing engine performance and increasing combustion variability. The results indicated that vaporization was a relevant phenomenon affecting ethanol combustion in the direct injection mode. The cooling effect of fuel vaporization presented itself as a powerful means for the reduction of NOx and aldehydes, even for the lean operation. Higher emissions of CO and THC were also observed for the engine operating with E95W05 when compared to E27G73. The results of the present work showed that special attention must be paid to the use of commercial fuel with a high ethanol content in spray-guided direct injection engines, especially during lean-burn combustion, in order to not compromise the performance nor increase pollutant emissions.
Donadon, Mauricio V.
,
Andrade, Claudia R.
,
Gomes, Susane R.
,
Lacava, Pedro T.
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(10)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.Solid propellants are usually characterized by their ballistic and mechanical properties. However, these properties are seldom homogeneous. Processing factors such as multi-batch, casting, curing and post-curing dynamics induce transfer of loads and defects along the propellant. This propellant heterogeneity is responsible for different ballistic and mechanical properties in the grain. This paper presents a novel experimental procedure to characterize the elastic properties of single- and multi-batch solid propellants based on the use of the two-dimensional digital image correlation (DIC) method. The proposed experimental procedure has been applied to two different specimen configurations namely SBIP (single-batch inert propellant) and MBIP (multi-batch inert propellant) propellants. The SBIP specimen was manufactured in a single shot aiming at a more homogeneous mechanical behavior and uniform degree of cure along the propellant length. On the other hand, the MBIP specimen was manufactured in three different stages where each stage has a different degree of cure. Both specimens have a diameter-to-length (L/D) ratio equals to 19, which is an aspect ratio representative of typical large-scale solid-fuel grain rocket configurations. Additionally, in order to validate the in-situ measured properties, tests at small coupon level were also carried out using small cylindrical coupons taken from the same regions of interest used to measure the mechanical properties of the SBIP and MBIP specimens. A very good agreement between the measured local and global (in-situ) strain fields and mechanical properties was found in both testing scales, thus validating the proposed testing procedure based on the DIC technique. Results showed an increase in the elasticity modulus in the specimen bottom due to gravity effects.
Duarte, C. A.R.
,
Lacava, P. T.
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(6)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.With increasing regulations for pollutant emissions and greenhouse gases on spark-ignition engines, there is a need for improvement on engine fuel efficiency and investment in potential alternate biofuels, such as ethanol. There are several technologies available to increase fuel efficiency in gasoline engines, but further development is still needed for flex-fuel direct injection and ethanol-optimized applications. By operating a research spark-ignition engine with optical access, at partial load and low-speed condition, combustion performance was evaluated by means of cylinder pressure and heat release analysis, along with high-speed cycle-resolved direct visualization of flame propagation. Direct fuel injection (DI) technology was primarily utilized; tests were performed with port fuel injection (PFI) to obtain baseline results for comparison. Commercially available fuel mixtures of hydrous ethanol (95% vol ethanol, 5% vol water) and gasoline-ethanol blend (73% vol gasoline, 27% vol ethanol) were tested. On PFI engine tests, lower cylinder pressures were registered for ethanol due to higher charge cooling effect. Air-guided DI showed higher cyclic variation and delayed combustion for both fuels, related to a combination of less time for fuel vaporization on DI and cylinder wall-wetting, which is undesirable especially emissions-wise. Spray-guided DI presented improvements in rate of burn and cyclic performance over air-guided DI system, in view of a more favorable fuel injector position, enabling better fuel spray development and less wetting of the cylinder wall, despite still occurring impingement over the piston surface. Optical investigations revealed a tendency for gasoline flames to show more center of mass displacement throughout propagation, probably linked to the faster vaporization of gasoline and interaction with in-cylinder air flow. Flame circularity indicated higher values for ethanol on DI operation; this is aligned with other authors’ results but requires further investigation as to completely understand the causes.
Inacio, Georginelly
,
Mourao, Carlos
,
Castro, Ana Lídia
,
Lacava, Pedro
SAE Technical Papers
(2022)
Show abstract
Hide abstract © 2022 SAE International. All rights reserved.Restrictions on emissions have been made to guide society into a more sustainable development. The impasse between regulations and the expectation of a growing demand for aviation exposes the need for decarbonization of the sector. In this way, the utilization of hydrogen associated with fuel cells stands out as means to eliminate emissions during flight. This study evaluates the feasibility of using cryogenic liquid hydrogen (LH2) tanks as both energy source and cooling advantage for a small aircraft with electric propulsion. First, a propulsion system powered by a hybrid setup with Proton-Exchange Membrane Fuel Cells (PEMFC) and batteries is proposed for a small aircraft replacing an Internal Combustion Engine (ICE) and fuel tanks. Then, the new powerplant is integrated into the aircraft and simulated using the SUAVE tool. Next, a heat management analysis is performed to assess heat generation within the aircraft and heat requirements in the cryogenic tanks to meet the hydrogen consumption throughout a mission profile. Later, a sensitivity analysis explores the behavior of this heat balance with the variation in cruise duration. It is found that additional cooling capacity is required beyond that the provided by the cryogenic LH2 for this size of aircraft and mission profile, which is proposed as the additional liquid cooling system that was added to the simulation to obtain the final powerplant configuration.
Martins, Fernanda Pinheiro
,
Lacava, Pedro Teixeira
ASME International Mechanical Engineering Congress and Exposition Proceedings Imece
, vol. 6
Show abstract
Hide abstract Copyright © 2022 by ASME.The present study aims to evaluate the intrinsic differences in in-cylinder combustion in low load and low-speed conditions by applying experimental and numerical techniques. The experimental apparatus consisted of an AVL5406 SI-PFI single-cylinder with optical access operating under two different fuel delivery methods: Port Fuel Injection (PFI) and Direct fuel Injection (DI) with anhydrous ethanol (E100) and hydrous ethanol (E96W4). The outcomes of the engine-like conditions tests were evaluated based on the quantitative analysis of the flame propagation and on the thermodynamic data obtained using INDICOM. A Video Scope VS4-1845HS high-speed camera providing cycle resolved UV-visible digital image captured the natural emission of the flame for each test. Forthwith image acquisition, the flame propagation characteristics were post-processed through image segmentation techniques. Finally, relevant literature was revised to support the results and findings obtained at this time. The contribution of this study to the internal combustion engines research remains in gathering more information about in-cylinder flame front propagation and combustion stability for E96W4 and E100 ethanol under partial load and stoichiometric and lean conditions.
de Macedo, Rafael Quelho
,
Ferreira, Rafael Thiago Luiz
,
Gleadall, Andrew
,
Ashcroft, Ian
Additive Manufacturing
, vol. 94
Show abstract
Hide abstract © 2024 Elsevier B.V.The mechanical properties of parts built with material extrusion additive manufacturing are highly dependent on the material distribution within parts’ microstructure. This varies with the choice of process parameters. Therefore, when designing a functional printed part, one must tailor the printing parameters in order to obtain the desired properties, such as minimal voids. The present work proposes an optimisation method that designs printing parameters to minimise manufacturing time while keeping the void volume fraction at very low values (hence improving mechanical properties), keeping dimensions within tight tolerances and guaranteeing structural integrity. The new optimisation method utilises the authors’ previously developed software VOLCO-X, which is capable of efficiently predicting material distribution from filament extrusion within printed parts, including print track dimensions and microstructure geometry, without the need for any experimental calibration. In order to validate the proposed optimisation scheme, optimised printed parts using the scheme and parts using printing parameters determined by a commercial slicing software were manufactured and compared for different printing speeds and deposition strategies. At printing speed of 16 mm/s, it was possible to decrease the manufacturing time by more than 20% and structural mass by more than 5% in comparison to the commercial slicer printed part, whilst maintaining similar mechanical properties. At printing speed of 96 mm/s, due to the high printing speed, the commercial printed part presented gap faults between deposited strands, while the optimised part had structural integrity. At this printing speed, the optimised printed part presented significant improvements in terms of mechanical properties. The proposed optimisation methodology, in conjunction with VOLCO-X, is a powerful tool that can be used to improve manufacturing by filament extrusion. This innovative tool allows the identification of printing parameters without experiments and trial-and-error approaches, thus saving time and expense.
Lamin, Weiller M.
,
Bussamra, Flávio L.S.
,
Ferreira, Rafael T.L.
,
Sales, Rita C.M.
,
Baldo, José E.
Journal of Thermoplastic Composite Materials
, vol. 36
(3)
, pp. 1328-1355
Show abstract
Hide abstract © The Author(s) 2021.This work presents the experimental determination of fracture mechanics parameters of composite specimens manufactured by fused filament fabrication (FFF) with continuous carbon fiber reinforced thermoplastic filaments, based on Linear Elastic Fracture Mechanics (LEFM). The critical mode I translaminar fracture toughness (KIc) and the critical energy release rate (GIc) are found for unidirectional and cross-ply laminates. The specimens were submitted to quasi-static tensile testing. Digital Image Correlation (DIC) is used to find the stress field. The stress fields around the crack tip are compared to linear elastic finite element simulations. The results demonstrate the magnitude of fracture toughness is in the same range as for polymers and some metals, depending on lay-up configuration. Besides, fractographic analyses show some typical features as river lines, fiber impression, fiber pulls-out and porosity aspects.
Calles, A. F.
,
Carou, D.
,
Ferreira, R. T.Luiz
Applied Composite Materials
, vol. 29
(3)
, pp. 937-952
Show abstract
Hide abstract © 2021, The Author(s).In the last years, fiber-reinforced polymer composites have been under study for additive manufacturing. For this purpose, it is important to assess the behavior of these materials in terms of mechanical properties. The present experimental study evaluates the mechanical resistance of both PLA and carbon fiber reinforced PLA. The work used a full factorial Design of Experiments (108 tests) selecting as factors the infill density, infill pattern, material, number of perimeters and printing orientation. The main results highlight that the most influential factors on the tensile strength are both type of material and number of perimeters. In this study, the use of reinforcements did not improve the mechanical resistance attained by the corresponding virgin material. Particularly, for some selected specimens, the porosity measured in the fracture section is larger for the reinforced PLA specimens, so they showed a smaller cross-section.
Dutra, Thiago Assis
,
Ferreira, Rafael Thiago Luiz
,
Resende, Hugo Borelli
,
Oliveira, Luís Miguel
,
Blinzler, Brina Jane
,
Asp, Leif E.
Polymers
, vol. 14
(5)
Show abstract
Hide abstract © 2022 by the authors. Licensee MDPI, Basel, Switzerland.The present work describes a methodology to compute equivalent volumes representing the microstructure of 3D-printed continuous fiber-reinforced thermoplastics, based on a statistical characterization of the fiber distribution. In contrast to recent work, the methodology herein presented determines the statistically equivalent fiber distribution directly from cross-section micrographs, instead of generating random fiber arrangements. For this purpose, several regions, with different sizes and from different locations, are cropped from main cross-section micrographs and different spatial descriptor functions are adopted to characterize the microstructures in terms of agglomeration and periodicity of the fibers. Detailed information about the adopted spatial descriptors and the algorithm implemented to identify the fiber distribution, as well as to define the location of cropped regions, are given. From the obtained statistical characterization results, the minimum size of the equivalent volume required to be representative of the fiber distribution, which is found in the cross-section micrographs of 3D-printed composite materials, is presented. To support the findings, as well as to demonstrate the effectiveness of the proposed methodology, the homogenized properties are also computed using representative equivalent volumes obtained in the statistical characterization and the results are compared to those experimentally measured, which are available in the literature.
Jiang, Jingjing
,
Yao, Zhitong
,
Tong, Jiayao
,
Cui, Jiuzhuo
,
Kumar, Akash
,
Gonçalves, Rene F.B.
,
Reinmöller, Markus
,
Sangaré, Diakaridia
,
Manić, Nebojša
,
Liu, Jie
,
Bertelsen, Michael
Chemical Engineering Science
, vol. 316
Show abstract
Hide abstract © 2025 Elsevier LtdA deeper understanding of the pyrolysis process for main and additional components in spent lithium-ion batteries (LIBs) could provide valuable insights for optimizing their recycling processes. This study examined the thermal behavior, kinetics, thermodynamics, and product evolution during the pyrolysis of laminate pouch primarily composed of polypropylene and polyamide. The kinetic compensation effect (KCE) and thermodynamic compensation effect (TCE) were also probed to provide a comprehensive understanding of the conversion. The degradation process was divided into three stages, with total mass loss ranging from 31.14 to 40.28 % and peak temperatures between 419 and 472 °C. The average activation energy was determined to be 118.06 kJ mol−1, with specific values of 99.25, 119.06 and 139.31 kJ mol−1 within conversion rate of 0.10–0.30, 0.35–0.75 and 0.80–0.95, respectively. The pouch conversion followed D1 diffusion mechanism. The KCE was confirmed and reconstructed fα=α0.45316(2α1.55)-1 displayed an excellent fit. Thermodynamic analysis implied that this conversion process was endothermic and non-spontaneous. Enthalpy and entropy relationship demonstrated the existence of TEC with compensation temperature (Tcomp) and experimental temperature (Texp) of 676.20 K and 693.23 K, respectively. In addition, free energy of compensation (ΔGcomp) was found to be 164.51 kJ mol−1, in agreement with experimental binding free energy (ΔGexp) range of 166.48–170.65 kJ mol−1, further confirmed the validity of the adopted mechanism.
Tong, Jiayao
,
Yao, Zhitong
,
Jiang, Jingjing
,
Cui, Jiuzhuo
,
Kumar, Akash
,
Gonçalves, Rene F.B.
,
Reinmöller, Markus
,
Vegliò, Francesco
,
Romano, Pietro
,
Liu, Jie
,
Jin, Meiqing
,
Bertelsen, Michael
Journal of Energy Storage
, vol. 128
Show abstract
Hide abstract © 2025 Elsevier LtdThermal treatment of spent lithium-ion batteries offers the benefits of decomposing organic components while concentrating valuable metals. This work investigated the kinetics, thermodynamics, and evolved products during the protection board pyrolysis under N2 and CO2 atmospheres. The degradation process was divided into stages of below 400 °C, 400–700 °C, and 700–900 °C. Peak temperatures at the maximum mass loss rate were observed at 359–399 °C in N₂ and 367–393 °C in CO₂. The primary products evolved from phenolics into ketones and acids, and eventually into alkanes. Brominated products such as bromomethane and 1-bromobutane were also detected, indicating the requirement of debromination to improve the usability of pyrolysis products. The average activation energies were determined to be 218.33 kJ/mol in N₂ and 308.91 kJ/mol in CO₂. D4 and D1 reaction mechanisms were found to best describe the pyrolysis process in two atmospheres. Positive values of ΔH and ΔG indicated the endothermic and non-spontaneous characteristics. The difference between ΔH and Ea values ranged from 5.26 to 7.70 kJ/mol in N₂ and 5.12–7.48 kJ/mol in CO₂, indicating a high possibility of overcoming the potential energy barrier.
Amorim, Caio Barbosa
,
Augusto, Anselmo da Silva
,
Gonçalves, Rene Francisco Boschi
Propellants Explosives Pyrotechnics
, vol. 50
(7)
, pp. 44-54
Show abstract
Hide abstract © 2025 The Author(s). Propellants, Explosives, Pyrotechnics published by Wiley-VCH GmbH.Accurately evaluating accidental or intentional detonation scenarios is essential to ensure their intended effectiveness and/or protect personnel and structures. These evaluations often rely on estimating critical blast effect parameters through reference models, which adapt to different scenarios via key constants. The incident peak overpressure, the sudden pressure increase upon blast wave arrival, is a crucial parameter directly associated with wave-induced damage and demands precise calculation. An effective experimental approach involves tracking shock wave positions over time via calibrated high-speed footage. Processing these recordings and fitting parametric models to the data enables low-uncertainty peak overpressure estimation. This study presents a novel method utilizing constant trinitrotoluene (TNT) equivalence, a key parameter that quantifies the mass conversion of an explosive into its TNT equivalent on the basis of blast effects. The new model was compared with existing models in the literature in terms of peak overpressure and time of arrival estimation. These comparisons were made against direct measurements obtained from pressure sensors and high-speed recordings of open-air detonation tests involving center-initiated spherical Composition B explosions. The results indicate that the new model aligns more closely with experimental data than previously established models.
Mendoza, Paull C.Acosta
,
Gonçalves, Rene F.B.
,
Gouvêa, Leonardo Henrique
,
Pereira, Luís Gustavo Ferroni
Acta Astronautica
, vol. 229
, pp. 140-148
Show abstract
Hide abstract © 2025 IAAThe design of satellite attitude-control thrusters depends on a trade-off between minimum impulse bit and specific impulse, where the width of pulse maneuvers relies on the combination of delays in the hydraulic system (feed tubes and valves) and the ignition delay time of the propellant used. The most well-established propellants in this context are hydrazine derivatives and nitrogen tetroxide. However, their high toxicity makes satellite integration costly and environmentally hazardous. To replace these propellants, research is focused on developing new hypergolic green propellants, most of which use high-concentration hydrogen peroxide as an oxidizer. In this study, the hypergolic reaction between a blend of n-butanol and monoethanolamine and hydrogen peroxide was catalyzed using copper nitrate trihydrate. The central composite design method was applied to optimize fuel composition using 90% hydrogen peroxide as the oxidizer. The optimization yielded two key outcomes: for ignition delay time (31.5% n-butanol, 60% monoethanolamine, and 8.5% copper nitrate, resulting in an ignition delay time of 21.5 ms with a standard deviation of ±1.30 ms and a systematic error of ±0.4), and for theoretical specific impulse (36% n-butanol, 60% monoethanolamine, and 4% copper nitrate, with an ignition delay time of 26 ±0.4 ms). For the ignition delay time optimization, an oxidizer-fuel ratio of 4 was selected using CEA NASA software to achieve a maximum theoretical specific impulse of 170.64 s, while for specific impulse optimization, a ratio of 4.4 was chosen, resulting in a specific impulse of 171.58 s. Although the maximum theoretical specific impulse of the proposed green propellant pair does not present an advantage if compared to traditional hypergolic propellants, it offers a competitive advantage in terms of density-specific impulse, with the highest value achieved in the ignition delay time optimization, where the density-specific impulse of the system reached 267.5 gs/cm3. Furthermore, the addition of n-butanol effectively reduced fuel viscosity, enhanced density-specific impulse, increased specific impulse, and improved ignition delay time response with 90% hydrogen peroxide compared to pure monoethanolamine formulations for a specific chamber and nozzle configuration. These findings highlight the potential of this green propellant system to enhance performance and efficiency in aerospace applications.
Yao, Zhitong
,
Tong, Jiayao
,
Gonçalves, Rene F.B.
,
Kumar, Akash
,
Manić, Nebojša
,
Vegliò, Francesco
,
Romano, Pietro
,
Jiang, Jingjing
,
Cui, Jiuzhuo
,
Liu, Jie
,
Qi, Wei
Journal of Cleaner Production
, vol. 490
Show abstract
Hide abstract © 2025 Elsevier LtdThe accelerated deployment of solar photovoltaic (PV) systems will inevitably result in an increasing volume of end-of-life PV panels, which will pose significant environmental challenges and could potentially hinder the growth of renewable energy systems. This study provided a comprehensive examination of the pyrolysis behavior, kinetics, thermodynamics, and evolved products of typical back sheet PVDF/PET/fluorine film (KPF). In addition, an analysis of the enthalpy-entropy compensation (EEC) was performed. Reactive force field molecular dynamics (ReaxFF-MD) simulations were employed to identify atomic-level intermediates and investigate the reaction pathway. The decomposition of KPF sample occurred in three stages, characterized by temperature ranges of below 473.15 K, 473.15–923.15 K, and 923.15–1173.15 K. The corresponding mass losses were found to be 0.61–0.90, 78.30–82.06, and 1.38–2.56 wt%, respectively. The predominant products identified included benzoic acid and its derivatives, which corroborated the strong presence of the C=O group in the FTIR analysis. ReaxFF-MD simulations revealed the formation of C7H4O2, C7H4O and C7H5O2 species, and the decomposition process was found to involve random scission, decarboxylation and decarbonylation reactions. Activation energies from the FWO, KAS, and Friedman methods exhibited a declining trend, decreasing from 72.12 to 40.92 kJ mol−1. The master-plot analysis indicated that the P2 mechanism provided a more accurate description of KPF pyrolysis. The positive ΔH and ΔG values confirmed that KPF decomposition was an endothermic and non-spontaneous process. The ΔH-ΔS relationship indicated the presence of an EEC, with a compensation temperature of 687.49 K and an experimental temperature of 766.60 K.
Gonçalves, Rene Francisco B.
,
Mendonça, Fausto B.
,
Rocco, José Atílio F.
Anais Da Academia Brasileira De Ciencias
, vol. 97
(1)
Show abstract
Hide abstract © 2025 Academia Brasileira de Ciencias. All rights reserved.The N5⁻ anion, known as pentazolate, represents a groundbreaking advancement in the field of energetic materials, offering promising applications in rocket propulsion, explosive devices, and pyrotechnics. Comprising five nitrogen atoms arranged in a cyclic structure with a negative charge, has captured significant interest due to its unique configuration and high energy potential. In this article, we provide a comprehensive overview of the N5⁻ anion’s potential as an energetic material, alongside the role of RMD simulations in elucidating its behavior. The ReaxFF forcefield was used to simulate the materials pyrolysis. The total energy behavior of different species containing pentazolate, across a range of temperatures (1500 K to 3000 K) revealed distinct trends and characteristics associated with the thermal dynamics and stability of the molecule under varying thermal conditions. Their mechanisms were elucidated, and the kinetic parameters were calculated, indicating that CNN5, with its low activation energy (39.14 kJ/mol), stands out as the most reactive, while PolyN5, with the highest activation energy (52.88 kJ/mol), is the most stable. Overall, the N5- anion represents a promising avenue for the development of high-energy materials.
Souza, Camila B.
,
Gonçalves, Rene Francisco B.
,
Rocco, José Atílio F.F.
Anais Da Academia Brasileira De Ciencias
, vol. 96
Show abstract
Hide abstract © 2024, Academia Brasileira de Ciencias. All rights reserved.Currently, it is crucial for the lubricant formulation industry to explore cost-effective and environmentally friendly methodologies for analyzing the tribological properties of engine aviation lubricants under high-temperature and high-pressure operating conditions. This study demonstrates the feasibility of employing molecular dynamic simulations to gain essential insights into the evolution of the tribological properties of lubricants during operation. A three-layer molecular model was devised, comprising nickel aluminide molecules in the top and bottom layers, and polyol ester in the core. The impact of sliding velocities ranging from 20 km/h to 100 km/h was investigated under varying temperature and pressure conditions. Concentration, temperature and velocity profiles, radial distribution function, mean square displacement, and friction coefficient were calculated and analyzed in detail. Notably, the highest friction coefficients – ranging from 2.5 to 0.75-were observed at the lowest temperature and pressure conditions tested. Conversely, other sections of the gas turbine exhibited substantially lower friction coefficients – ranging from 0 to 0.01.Simulations demonstrate that increasing pressure and temperature reduce polymer chain mobility, leading to stronger internal interactions within the lubricant. Consequently, lubricant adsorption onto metal surfaces decreases. Furthermore, the lubricant performs exceptionally well when its molecules encounter higher velocities and temperatures. Based on the results obtained, the research demonstrates that the presented technique provides both quantitative and qualitative tribological information essential for understanding a system molecular behavior, serving as a guiding framework for researchers in the field.
Mendoza, Paull C.A.
,
Gonçalves, Rene F.B.
,
Pereira, Luiz G.F.
Proceedings of the International Astronautical Congress Iac
, vol. 3
, pp. 1472-1493
Show abstract
Hide abstract Copyright ©2024 by the International Astronautical Federation (IAF). All rights reserved.Hypergolic fuels are crucial in the space industry, particularly in satellite propulsion systems, where their ability to ignite spontaneously upon contact is extremely valuable. Among the most established hypergolic propellants are hydrazine and nitrogen tetroxide. However, their high toxicity not only drives up the cost of satellite integration but also poses significant environmental risks. To address these challenges, researchers have been focusing on developing new environmentally friendly hypergolic bipropellants using high-concentration hydrogen peroxide as an oxidizer. This study explores the use of different catalysts in the decomposition of 90% hydrogen peroxide, aiming to propose a new green fuel blend based on n-butanol and monoethanolamine (MEA). The catalyst and the optimized fuel composition were selected in terms of the ignition delay time (IDT) with hydrogen peroxide (90%). Finally, a fuel solution consisting of 31.5% n-butanol, 60% MEA, and 8.5% copper nitrate trihydrate with a minimum IDT of 20 ms was achieved, and a characterization of the green fuel blend was made in terms of viscosity, density, flashpoint, and combustion enthalpy. The findings suggest that n-butanol can serve as an additive to enhance MEA, improving the freezing point, IDT, and viscosity of the hypergolic pair with hydrogen peroxide (90%).
Gonçalves, Rene F.B.
,
Rocco, José A.F.F.
,
Rocco, Leopoldo
,
Rocco, Bruno T.
Proceedings of the International Astronautical Congress Iac
, vol. 3
, pp. 1803-1806
Show abstract
Hide abstract Copyright © 2024 by the International Astronautical Federation (IAF). All rights reserved.Reactive molecular dynamics simulations were utilized to investigate the reaction between ammonium Perchlorate (AP) and aluminum (Al) particles. Two distinct sets of simulations were conducted, one involving a pure aluminum particle and the other featuring a passivated aluminum particle. The aim was to examine and compare the behavior of the reactive systems under different conditions. The simulations were performed using the ReaxFF force field, allowing for a detailed representation of chemical reactions at the atomic scale. Results revealed significant differences in the reaction dynamics between the two systems. The pure aluminum particle exhibited a more rapid and exothermic reaction with AP, leading to a higher release of energy and potentially enhanced propulsion performance. Conversely, the passivated aluminum particle displayed a slower and less exothermic reaction, attributed to the presence of an oxide layer inhibiting direct contact between aluminum and AP molecules. Additionally, kinetic parameters such as reaction rate constants were calculated for both sets of simulations, providing insights into the reaction kinetics of AP-A1 systems. Furthermore, the initial decomposition mechanism of AP was investigated, shedding light on the early stages of the reaction process. These findings provide valuable insights into the role of aluminum passivation in solid rocket propellant formulations and highlight the potential for optimizing energetic materials through molecular-level simulations. Overall, the comprehensive analysis presented in this study advances our understanding of AP-A1 interactions and offers a foundation for further research aimed at enhancing the performance and safety of energetic materials in propulsion applications.
Kirchhof, Edemar
,
Gonçalves, Rene F.B.
,
Domingues, Marcela G.
,
Rocco, Leopoldo
,
Rocco, Bruno T.
,
Rocco, José A.F.F.
Proceedings of the International Astronautical Congress Iac
, vol. 2
, pp. 1248-1252
Show abstract
Hide abstract Copyright ©2024 by the International Astronautical Federation (IAF). All rights reserved.Nitramines, like RDX and HMX, are also alternatives to AP as main components in smokeless propellants. They have high specific impulse but are moderately sensitive and have a slightly negative oxygen balance and are therefore unable to contribute positively to the oxygen balance of the propellant. Crystal defects are a constant in applied energetic materials (EMs) and play a crucial role in thermal degradation, combustion and ignition mechanisms, and subsequent aging. Defect engineering is the process of studying how defects affect an EM’s qualities and performances in order to design new EMs that meet the required specifications. An emerging field of study in energetic materials is crystal-defect engineering, which offers previously unheard-of opportunities for regulating physical, chemical, and electrical properties as well as propellants, explosives, and pyrotechnics compositions. There are numerous types of crystal defects, including line defects (dislocation), planar defects (twin, shear band, crack, and surface defect), and volume defects (void). Point defects also include orientational defects and element doping. In this study, ReaxFF molecular dynamics simulations were used to examine the effects of molecule vacancies on the reaction kinetics and thermal decomposition mechanisms of condensed-phase - HMX at different temperatures. The thermal decomposition of HMX is the primary event in the combustion process of solid rocket smokeless propellants, directly affecting the related performance of propellants and even rocket engines. Results showed that three primary initial decomposition mechanisms, namely, NNO2 bond dissociation, HONO elimination, and concerted ring fission, exist at both high and lower temperatures. Molecular vacancies affect how much each of the three pathways contributes to the initial breakdown of HMX, and these effects change with temperature. Molecular vacancies significantly enhance N-N bond cleavage and coordinated ring breaking at high temperatures (3200 K), while impeding the production of HONO bonds. The two main competing reaction pathways are N-N bond dissociation and HONO elimination, with the former being more prevalent during the first breakdown. Additionally, we calculated the first decomposition’s reaction rate constant and activation barriers for various vacancy concentrations. This RMD study showed that molecular vacancies accelerate the decomposition of condensed-phase HMX by increasing the reaction rate constant and reducing activation barriers.
Gonçalves, Rene F.B.
,
Rocco, José A.F.F.
,
Rocco, Leopoldo
,
Rocco, Bruno T.
Proceedings of the International Astronautical Congress Iac
, vol. 2023-October
Show abstract
Hide abstract Copyright © 2023 by the International Astronautical Federation (IAF). All rights reserved.Molecular dynamics simulations have emerged as a powerful tool for studying the passivation of metal surfaces by oxygen, providing insights into the mechanisms underlying this process at the atomic scale. In this study, we have used molecular dynamics simulations to investigate the passivation of an aluminium particle by oxygen, as aluminium is one of the most used metallic additives of solid rocket propellants. Specifically, the interaction between a single aluminium particle and oxygen molecules in a controlled environment. The simulations were performed using ReaxFF forcefield and involved the use of a variety of analytical techniques to analyse the results. The results of the simulations showed that the passivation of the aluminium particle by oxygen occurred through a sequence of reactions. Initially, the oxygen molecules adsorbed onto the surface of the particle, forming oxygen atoms that diffused into the bulk of the metal. This diffusion led to the formation of an oxide layer on the surface of the particle, which effectively passivated the underlying metal. Based on the behaviour observed, the passivation process was highly dependent on the temperature of the system. At low temperatures, the formation of the oxide layer was slower and incomplete, leading to the formation of a highly disordered oxide layer. At higher temperatures, the oxide layer formed much more quickly and was much more ordered, with a crystalline structure. Overall, the study provides valuable insights into the passivation of aluminium particles by oxygen, highlighting the importance of molecular dynamics simulations in the study of materials science. In particular, the results of the study shed light on the mechanisms underlying the passivation process and suggest that temperature plays a critical role in determining the structure and properties of the resulting oxide layer.
Gonçalves, Luciana S.S.
,
Custódio, Sueli S.D.
,
Gonçalves, Rene Francisco Boschi
Proceedings of the International Astronautical Congress Iac
, vol. 2023-October
Show abstract
Hide abstract Copyright © 2023 by the International Astronautical Federation (IAF). All rights reserved.Currently Brazil has two rocket launch centers, they are the Hell Barrier Launch Center (CLBI), in the state of Rio Grande do Norte and the Alcântara Launch Center (CLA), in the state of Maranhão. The Alcântara Launch Center is the great Brazilian bet in terms of launches, because it has advantages in several areas: geographical aspect, CLA is located in a region close to the equator, less propellant is spent for positioning in geostationary orbit, there is no change in orbit after launch and there is a gain in momentum; geological aspect, there are no instabilities near the launch center, such as volcanoes; climatic aspect, since there are only occasional rains and no other varieties; aeronautical advantage: it is far from the major centers, so there is no significant air traffic volume of traffic on site, which allows a considerable amount of launches without putting air traffic at risk; demographic advantage: because it is a sparsely populated region, local releases do not put the population at risk. This paper objects to present the advantages of rocket launches in Brazilian launch centers and its potential to be a prominent commercial launch site, demonstrating how Brazil has reformulated its internal policy in search of entering the world aerospace market with the opening of Alcântara Space Center (CEA) to host propels by private companies, national or foreign. In the future, CEA can thus become one of the best locations in the world for commercial exploration or strategic rocket launches, heighten Brazil in the space field to a place compatible with its size.
Ferreira, Démerson
,
Rocco, José A.F.F.
,
Domingues, Marcela Galizia
,
Bontorin, Daniel
,
Gonçalves, Rene
,
Marina, T.
,
Mendonça, Fausto Batista
Proceedings of the International Astronautical Congress Iac
, vol. 2023-October
Show abstract
Hide abstract Copyright © 2023 by the International Astronautical Federation (IAF). All rights reserved.Molecular dynamics is a computational method used to study the behavior of molecules and atoms over time. By simulating the interactions between individual particles, researchers can improve insights into the physical and chemical properties of materials at the atomic scale. This approach has been applied to a wide range of fields, from drug design to materials science and even rocket propulsion. In this case, for ducted rocket. One area where molecular dynamics has been particularly useful is in the study of boron oxidation. Boron is a lightweight and high-strength material that has potential applications in the aerospace industry. However, boron is also highly reactive with oxygen, which can lead to oxidation and degradation of its mechanical properties. By using molecular dynamics simulations, researchers can study the process of boron oxidation in detail and identify ways to mitigate its negative effects. One potential application of boron in the aerospace industry is in ducted rocket motors. Ducted rockets are a type of propulsion system that use a duct to compress air before mixing it with fuel and igniting it to burn and then generate thrust. This approach has several advantages over traditional rocket motors, including higher efficiency and lower noise levels. However, ducted rockets also require materials that can withstand the high temperatures and pressures generated during operation. Boron-based materials are well-suited for use in ducted rocket motors because of their high strength and heat resistance. However, boron oxidation can also be a concern in this context, as the high temperatures and pressures can accelerate the oxidation process. By using molecular dynamics simulations, researchers can study the interactions between boron and oxygen at the atomic level and identify ways to protect the material from oxidation. In summary, molecular dynamics simulations have a wide range of applications in materials science and engineering. In the context of boron oxidation and ducted rocket motors, this approach can be used to study the behavior of molecules and atoms at the atomic scale and identify ways to protect boron-based materials from oxidation and degradation. With continued research and development, boron-based materials could play an important role in the development of next-generation propulsion systems for aerospace exploration and other applications. Large-scale Atomic/Molecular Massively Parallel Simulator (LAMMPS) was used in this study. LAMMPS is a classical molecular dynamics code with a focus on materials modelling.
Gonçalves, Rene F.B.
,
Monteiro, Jorge F.
,
Rocco, José A.F.F.
,
Rocco, Leopoldo
,
Rocco, Bruno T.
Proceedings of the International Astronautical Congress Iac
, vol. 2023-October
Show abstract
Hide abstract Copyright © 2023 by the International Astronautical Federation (IAF). All rights reserved.Electrostatic discharge is recognized as a form of ignition of energetic materials and unanticipated events of this nature get attention due to the magnitude, delay in the development of projects and loss of life. Studies have established the correlation between metallic aluminum present in formulations and the sensitivity of solid propellants to electrostatic discharge (ignition and cracking). To evaluate the influence of the electric field on the formation of cracks in the composite, models were used in the software COMSOL Multiphysics relating the amount of aluminum and the sensitivity to ESD. An experimental design for simplex network mixtures with pseudocomponents was adopted and electrical permittivity was the property observed in hypothetical AP/HTPB/Al mixtures. A model built in the COMSOL simulated external and internal discharges in a rocket motor indicating sensitive points load accumulation - in its structure, represented by the superficial density of load. Furthermore, a model assigned by the Hong group of mechanics and structural materials from Iowa State University was used to evaluate crack formation and its relation to electrical permissiveness. The results associated to the equation obtained from the experimental planning show that the model presented for the study of rupture is in accordance with the literature. The studies carried out presented a new methodology for the study of the influence of electric fields on aluminized solid composites indicating the possibility of ignition via ESD.
Gonçalves, Rene F.B.
,
Kuznetsov, Aleksey
,
Rocco, Bruno T.
,
Rocco, Leopoldo
,
Rocco, José A.F.F.
Computational and Theoretical Chemistry
, vol. 1212
Show abstract
Hide abstract © 2022 Elsevier B.V.This paper presents the results of the Density Functional Theory (DFT) calculations and reactive molecular dynamics (RMD) simulations of the furazanotetrazinedioxide (FTDO) explosive, a novel highly energetic material. The details of the mechanism of the FTDO decomposition have been elucidated for the first time. The calculated activation energy was found to be 30.96 ± 2.25 kJ/mol. The DFT calculation results suggested that FTDO is prone to the fragmentation and decomposition processes. The study results present original mechanisms for the FTDO detonation/decomposition along with the values for the activation energy and frequency factor with high linear determination coefficient.
Goncalves, Rene F.B.
,
Iha, Bruno K.V.
,
Rocco, José A.F.F.
,
Kuznetsov, Aleksey E.
Fuel
, vol. 310
Show abstract
Hide abstract © 2021 Elsevier LtdThe current work presents the simulation of the pyrolysis and combustion of alternative jet fuels by reactive force field molecular dynamics methods. A comparison has been done between saturated hydrocarbon farnesane and two unsaturated compounds, α-farnesene and β-farnesene, all of them obtained by the fermentation of sugars present in sugarcane juice. The pyrolysis and combustion mechanisms were elucidated for all the three species at a specified temperature. Significant differences have been observed among the compound reactions during the decompositions. Using a first-order approach, the Arrhenius parameters of the global process were obtained with three different temperatures, held constant over time. For the pyrolysis, the obtained activation energies for farnesane, α-farnesene, and β-farnesene were 132.55, 117.28, and 112.88 kJ mol−1, respectively, and for the combustion, the obtained activation energies were 71.63, 37.99, and 37.98 kJ mol−1, respectively. These data are compatible with the results found in the literature for hydrocarbon fuels. A detailed computational study of all three compounds was performed using the B3LYP/6–311 + G(d,p) approach in the gas phase. Analysis of structures, NBO charges, FMOs, MEP plots, and global reactivity parameters unequivocally supports the simulation results obtained using the ReaxFF code, proving noticeably higher potential reactivity of α- and β-farnesenes compared to farnesane, and furthermore higher reactivity of β-farnesene compared to α-farnesene.
Lourenção, Paulo T.M.
,
Bussamra, Flávio L.S.
,
Ventura, Luis F.N.
,
Silva, Roberto G.A.
,
Resende, Otto C.
,
Hollnagel, Heloísa C.
AIAA Science and Technology Forum and Exposition AIAA Scitech Forum 2025
Show abstract
Hide abstract © 2025, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.The Professional Master Program in Aeronautical Engineering (MP-AER) is an initiative established in 2002 between ITA (Aeronautical Institute of Technology) and Embraer Industry to prepare new engineers for the development of new aircraft ventures. This Graduate Program has four phases. Phase 1 (first semester) offers courses in Fundamentals in Aeronautical Engineering. In Phase 2 (second semester) the student has to choose one career track and take several courses. In Phase 3 (third semester) all the students develop, in groups, the Capstone Aeronautical Project. In Phase 4, the student develops a Master’s Thesis. The purpose of this paper is to describe how the Capstone Project is organized and evaluated according to ABET criteria. The whole program description, the capstone project, and the continuous assessment and improvement processes are presented in detail. It is also shown how the Capstone Project prepares graduate students for a rapidly evolving work environment, which contributes to foster aeronautics in Brazil.
Felix, Gabriel Rodrigues
,
da Silva, Roberto Gil Annes
AIAA Aviation Forum and Ascend 2025
Show abstract
Hide abstract © 2025, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.This study presents an experimental investigation of horn ice accretion on propeller performance. A small-scale propeller was designed with the aid of an analytical Blade-Element Momentum method, to operate within the wind tunnel envelope. Simulated horn ice shapes were applied to the blade surface, and the effects of horn geometry were assessed through a parametric variation of its main geometric features, such as height, surface position and radial distribution. Reynolds and Mach numbers effects on performance were also studied. Wind-tunnel tests revealed that ice shapes located at leading-edge to lower surface positions showed unexpected results presenting a greater thrust and comparable, or even lower, torque than the clean propeller. A leading-edge flap and an effective chord increase effects were identified as responsible for such outcomes. The ice shapes located on the upper surface caused the greatest performance degradation. The effects of ice surface position were observed to be directly proportional to the ice shape height. Both clean and iced configurations exhibited significant variation in performance coefficients with changes in rotational speed, attributed to the low reference Reynolds numbers associated to the small-scale tests and the limited rotation speeds imposed by the structural constraints of the resin printed propellers. Consequently, extrapolating these results to full-scale commercial propeller performance is not recommended.
Rodrigues, Daniel Molina
,
da Silva, Roberto Gil Annes
,
de Oliveira Silva, Bruno Giordano
,
de Oliveira Silva, Bruno Giordano
AIAA Aviation Forum and Ascend 2025
Show abstract
Hide abstract © 2025, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.This study aims to develop a computationally efficient numerical model to describe the vortex wake generated by a T-27 Tucano aircraft. The model is intended for future integration into the Variable Stability Simulator at the Flight Test and Research Institute (IPEV) and the training simulators at the Brazilian Air Force Academy (AFA). These applications seek to include a realistic aerodynamic model to improve the fidelity of formation flight simulations, contributing to the enhancement of training techniques and operational safety for both flight test pilots and cadets of the Brazilian Air Force (FAB). The algorithms were developed by integrating the circulation distribution results obtained from potential flow calculations using the panel method applied to an aircraft model into a Vortex Filament Method (VFM). This approach was adapted with the Burnham-Hallock (B-H) vortex model and combined with propulsion results derived from Goldstein and Theodorsen’s helical vortex sheet model for propellers. The integration enabled the generation of a complete velocity field at any point in space, allowing not only the calculation of the wake produced by a large formation of aircraft but also the downstream spatial evolution of the wake in a non-stationary model.
Gonçalves, Luís E.B.
,
da Silva, Roberto G.A.
AIAA Aviation Forum and Ascend 2025
Show abstract
Hide abstract © 2025, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.This study investigates the aerodynamic interaction between propellers and wings using VSPAERO. The research evaluates the tool’s capability to predict aero-propulsive effects through hisolated and integrated analyses of two reference geometric models: a Conventional Model (CM)and a Wingtip-Mounted Model (WMM). Results for the isolated wing show good agreement with experimental data, particularly for lift coefficients, with acceptable deviations for drag coefficients. For the isolated propeller, VSPAERO demonstrated consistency in predicting thrust coefficients, although power coefficients were overestimated. Integrated analyses highlighted challenges in modeling complex configurations, such as discrepancies in aerodynamic coefficients requiring adjustments to solver parameters. A parametric study examining the influence of propeller positioning relative to the wing was also conducted, showing significant effects on aero dynamic efficiency and propeller performance. The findings indicate that VSPAERO is a promising tool for conceptual design and preliminary studies of propeller-wing interactions, with further validation needed for more complex configurations.
Felix, Gabriel Rodrigues
,
da Silva, Roberto Gil Annes
AIAA Aviation Forum and Ascend 2025
Show abstract
Hide abstract © 2025, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.This study presents a numerical investigation on the effects of horn ice accretion on propeller performance, with a focus on how the position of the ice shape on the leading-edge surface affects performance. Using the RANS CFD code OpenFOAM, numerical simulations were performed on the same configurations previously tested by the author in a wind tunnel. The numerical analysis aimed to clarify and support interpretation of some unexpected wind-tunnel results, where certain icing configurations demonstrated higher thrust and lower torque compared to the clean configuration. A mesh independence study identified an optimal balance between computational efficiency and result consistency, leading to a mesh that could accurately captured performance trends observed in the wind tunnel. Numerical results for ice position effects showed strong alignment with experimental data, especially for thrust coefficients, while torque coefficient trends matched well despite an offset in absolute values. The CFD simulations reliably represented the differences between clean and iced configurations, even with a simplified mesh. Although RANS models have known limitations in predicting highly separated flows, essential to understanding icing impacts, the CFD analysis contributed with valuable insights on pressure distributions and flow topology. These additional data were fundamental in interpreting and validating the wind-tunnel findings, advancing the understanding of icing effects on propeller aerodynamics.
Neves, Geovana
,
Bienemann, Rogério
,
de Araújo, Tiago Barbosa
,
da Silva, Roberto Gil Annes
AIAA Aviation Forum and Ascend 2025
Show abstract
Hide abstract © 2025 by Geovana Neves.This paper introduces the Standard Model ITA (SMI), an interchangeable aircraft model framework designed to investigate aeropropulsive integration of propellers in support of future sustainable aviation applications. Early design phases progress rapidly, requiring streamlined methods to capture aeropropulsive effects from high-level parameters within product development time constraints. Designed as a generic approach, the methodology can integrate aerodynamic data from theoretical models and wind tunnel tests (WTT), leveraging information at the integrated coefficient level to support quick comparative analysis. The method focuses on longitudinal characterization, describing the local angle of attack and dynamic pressure at the horizontal tail using 3D-equivalent parameters. For rear-mounted configurations, the same procedure enables the calculation of averaged propeller slipstream swirl and dynamic pressure effects at the pylon, while installed propeller inflow angles are determined via in-plane force analysis. The aerodynamic evaluation of the SMI platform was carried out using CFD RANS simulations for power-off conditions, with further characterization in poweron conditions using Flightstream®, a panel method solver. The wing-mounted configuration (SMI-L1) exhibits a significant reduction in static stability in powered conditions, whereas rear-mounted configurations (SMI-L2 and SMI-L3) are inherently more stable concepts. This research provides a structured methodology for incorporating aeropropulsive effects early in the design cycle, enhancing aircraft sizing efforts and supporting sustainable aviation objectives.
de Freitas, Alexandre Cantaluppi Silvestri
,
de Paula, Luís Gustavo Leandro
,
Tostes Junior, Paulo Augusto
,
Alvarenga, Vinicius Maia
,
Ribeiro, Mateus de Paula
,
Dos Santos Sampaio, Rodolfo
,
Moro, Luís Gustavo
,
Figueira, José Márcio Pereira
,
Scarpari, José Ricardo
,
da Silva, Roberto Gil Annes
,
Cruz, Ronaldo Vieira
AIAA Science and Technology Forum and Exposition AIAA Scitech Forum 2025
Show abstract
Hide abstract © 2025, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Although the measurement of pilot’s effort during flight tasks can use a great amount of different technologies, including robust instrumentation and many qualitative rating scales, until nowadays the pilot’s subjective opinion has great importance in the final decision. During an Air to Air Refueling certification process, where many flight hours was spent and the cost efficiency is of utmost importance, data analysis indicates that pilot workload can be assessed both through subjective scales and the measurement of command displacements. Many issues must be taken into consideration when measuring pilot effort using Helicopter Air-to-Air Refueling: the long flights, sometimes for more than six hours, can influence the pilot’s judgment, and the lack of power margin between both aircraft can influence the actions on commands. A quantitative methodology using the command displacements named P95 was defined and described in the paper published at the AIAA SciTech Conference 2024[1], and some details are reviewed in the present work. As an improvement of the P95 methodology, in this article it was applied to other vehicles, helicopters and fixed-wing aircraft performing different tasks, and an analysis of pilot workload was carried out and compared with qualitative degrees of workload. To validate this technique, the trials were done firstly in an engineering flight simulator and after, in real flights. The main objective of this work is to analyze the applicability of the P95 methodology in different aircraft, providing an additional tool to subjective evaluations to identify the workload in flight.
Affonso, Walter
,
Gandolfi, Ricardo
,
da Silva, Roberto Gil A.
,
de Oliveira, Silvio
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 46
(12)
Show abstract
Hide abstract © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2024.The purpose of this research is to develop an exergy-based method to evaluate and compare different aircraft propulsion systems architectures to assist the design engineer at the early stages of product development. The method was successfully applied to a case study comprised of a baseline regional aircraft powered by gas turbines, which was compared to a hybrid-electric propulsion (HEP) version comprised of the gas turbines hybridized with batteries. The highest exergy efficiency of 33.5% was obtained for a configuration that presented a 5% degree of hybridization (DOH), defined as “power coming from batteries divided by total power”, and 800Wh/kg battery density. This corresponds to an increase of 0.7% when compared to the 32.8% efficiency of the baseline gas turbine. On the other hand, the aircraft total weight increased 2,160 kg, or 7.1%. Also, both the exergy consumption and exergy destruction increased with hybridization. For the flight mission, a remarkable increase of 2% to 7% was obtained for these parameters, as hybridization increased from 5% to 15%. On top of that, the HEP configuration saves 23 kg of jet fuel or 1% of fuel burn along the mission in comparison with the baseline. CO2 emissions reduction was around 70 kg per flight mission, as expected, since emissions increase proportionately with fuel consumption. Exergy-based emission costs and exergy destroyed in the kerosene refinery plant and in the electric power generation plant were also evaluated. Finally, some possible means to re-use the exergy lost in the aircraft propulsion system were presented and discussed.
Fischer, Clécio
,
Davi, Alessandro Silveira
,
da Silva, Roberto Gil Annes
,
Góes, Luiz Carlos Sandoval
Icas Proceedings
Show abstract
Hide abstract © 2024, International Council of the Aeronautical Sciences. All rights reserved.The use of sub-scales to study flight dynamics is an area that can provide excellent results. With the development of electronics, free flight tests to obtain flight dynamics data on sub-scale aircraft have become increasingly attractive. This paper presents the development of a sub-scale aircraft following the Froude number scaling technique used to achieve representativeness in flight dynamics.
Fernandes, Vítor Paixão
,
de Paula, Thiago Rosado
,
Do Nascimento, Rodrigo Costa
,
da Silva, Roberto Gil Annes
,
Góes, Luiz Carlos Sandoval
Icas Proceedings
Show abstract
Hide abstract © 2024, International Council of the Aeronautical Sciences. All rights reserved.This article expands upon the analysis conducted in a flight campaign involving a flexible wing UAV with a 4m wingspan and an aspect ratio of 18.9, powered by electric propulsion. The UAV is equipped with a data acquisition system designed to explore the effects of flexibility. The initial phase of the campaign involved flight evaluations aimed at assessing the behavior of the system, particularly in terms of data acquisition. Data compatibility tests were examined using the Flight Path Reconstruction (FPR) technique and the Output Error Method (OEM). The outcomes of the FPR analysis indicate the consistency of the recorded data. The evaluation of biases, scale factors, and time delays using the FPR method successfully established correlations between the recorded data, with notable exceptions in the case of airspeed and angle of attack, which exhibited discrepancies in fitting with classic rigid body kinematics. In this work, the longitudinal FPR using OEM is augmented by incorporating the flexible aircraft dynamic model to provide a more accurate representation of the aircraft, accounting for flexibility effects. In the execution of the FPR, the state variables of the aircraft model, obtained by the integration of the kinematic expression and sensor-gathered data, were expanded by the addition of the structural dynamics. This modification has enabled the computation of α and β values at the vane positions, accounting for structural dynamics effects, and also evaluating accelerations at the wingtips. Synthetic data obtained from an aircraft simulation model were used to evaluate the FPR for the flexible aircraft, and the results have shown that this method can lead to good results when the aircraft model is available. The rigid and flexible FPR were applied to flight-recorded data, and the results obtained with the flexible FPR have not led to enhancements as seen in the simulated data, which indicates that further refinements must be made in the experimental procedures, and evaluations on the structural model and aircraft sensors must be conducted. In conclusion, the method can be used to evaluate additional information beyond the classic FPR developed solely relying on general rigid body kinematics.
Fischer, Clécio
,
Diaz, Manuel Alejandro Rodriguez
,
Souza, Lucas
,
da Silva, Roberto Gil Annes
,
Góes, Luiz Carlos Sandoval
Icas Proceedings
Show abstract
Hide abstract © 2024, International Council of the Aeronautical Sciences. All rights reserved.With the development of electronics and programming in recent years, the possibility of aeronautical projects is being studied by academia and industry, with the aim of improving and adapting them to different projects for new applications and realities. One of these cases is the adaptation of projects such as the ground effect vehicles developed by the Soviet Union during the Cold War. This is an aircraft capable of flying close to the surface of the water and whose advantage is the energy saving of the propulsion of up to 40%. There are several companies developing projects of this type around the world, adapting them to the capacity and operating conditions of the different realities. In Brazil, the startup Aeroriver is developing a ground effect vehicle, the Volitan. This project aims to improve the transportation of people and cargo on the rivers of the Amazon. For the project to be successful, it is necessary to know up to what altitude this aircraft can fly to demonstrate energy savings, safety and maneuverability. A sub-scale prototype has been developed for initial testing and is currently being tested to determine the range and flight efficiency improvement of the Volitan in ground effect. Propulsion is provided by electric motors and power is supplied by a battery bank, allowing 15 minutes of flight autonomy. In this paper, the development of the electronics and instrumentation of a prototype is presented. In order to measure the efficiency of Volitan in flight, it will be equipped with load cells to measure the thrust force, RPM, the voltage and current consumed by the motors. Lidar to precisely measure the altitude in relation to the water, and a PixHawk controller used to record accelerations, speeds, position, attitude of the aircraft, etc. As results are presented the energy consumption of the batteries as a function of altitude, in flight condition in ground effect, as well as the thrust force generated by the motors, in addition to determining up to which altitude that the ground effect has a good performance and improves the efficiency of energy consumption of the Volitan.
de Moura, Éder Alves
,
Nepomuceno, Leonardo Murilo
,
de Paula, Adson Agrico
,
da Silva, Roberto Gil Annes
,
Góes, Luiz Carlos Sandoval
AIAA Aviation Forum and Ascend 2024
Show abstract
Hide abstract © 2024, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.This work proposes an assessment of the delta wing sweep variation of a Generic Future Fighter in the conceptual design phase. Combat aircraft have critical control and therefore the stability analysis of these configurations is compared. Little variation in stability was observed between the 5 different configurations. This indicates that other requirements may become more relevant when designing a fighter aircraft, such as stealth and performance. Thus, this work aims to evaluate the impact of wing sweep on the longitudinal stability of fighter aircraft, considering five different sweep angles: 45°, 47°, 50°, 55°, and 60°. To conduct this analysis, a numerical evaluation, using the Vortex Lattice Method (VLM), wind tunnel results and parameter identification data from past work will be used to obtain the aerodynamic data for each configuration. The aerodynamic data will then be used in a time-domain flight simulation model to analyze the longitudinal stability of the aircraft.
Westin, Michelle F.
,
da Silva, Roberto G.A.
,
Balthazar, José Manoel
Springer Proceedings in Mathematics and Statistics
, vol. 453
, pp. 571-589
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Switzerland AG 2024.The aeroelastic typical section, also known as the three degrees of freedom (3DoF) aeroelastic model, is a common way to start studying aeroelastic systems, especially when there are nonlinearities that can be isolated. There is a lack of research using cubic springs controlling aileron deflection and considering Peters’ unsteady loading acting on the model simultaneously. The model presented here have two linear springs (one commanding the vertical displacement and the other commanding the pitch angle) and one nonlinear cubic spring for aileron deflection. Peters’ unsteady model is used to define the lift and aerodynamic moment, forces used in the flutter analysis. In addition, this model is validated for very flexible surfaces, such as helicopter blades. With the numerical simulated time series, the 0–1 test is performed, as well as the Takens reconstruction and the determination of the Lyapunov exponent. The 0–1 test result is compared to the Lyapunov exponent, as part of their validation for aeroelastic systems subjected to structural nonlinearities. With this validation, in future work, these methodologies shall be applied in a more complex aeroelastic system, which will be a flat plate clamped at the root.
Paula, Thiago Rosado De
,
Sarmento, Andrew Gomes Pereira
,
Fernandes, Vitor Paixao
,
Fisher, Clécio
,
Machado, Raphaela Carvalho
,
Silva, Roberto Gil Annes Da
,
Sandoval Góes, Luiz Carlos
Journal of Physics Conference Series
, vol. 2647
(19)
Show abstract
Hide abstract © Published under licence by IOP Publishing Ltd.The motivation to accurately model the dynamics of flexible aircraft grew with the development of energy-efficient aircraft, consequently, great aspect ratio aircraft. The development of an accurate model that represents the flight dynamics of a flexible aircraft has been pursued by industry and aeronautical research organizations during the last decades. One of these approaches is to find a flexible aircraft model using systems identification methods. This research aims to apply an integrated model containing longitudinal and lateral directional rigid body dynamics, coupled to the first four flexible body modes, for identification and validation from flight test data. The Unmanned Aerial Vehicle (UAV) Eolo with the flexible wing is used during the experiments. Initially, a finite element structural model (FEM) based on beam elements, concentrated masses, and rigid bars was used. The quasi-stationary panel model based on the Vortex Lattice Method (VLM) was adopted for the aerodynamic model. Two diagonal matrices were used to correct the aerodynamic influence coefficients (AIC) matrix obtained via VLM before and post-multiplication for aircraft identification. The estimation of the main diagonal elements of each matrix was obtained through the Output Error Method in the time domain. A model validation analysis was carried out, which shows a good correlation between the model and measurement data. In conclusion, getting correction matrices instead of stability derivatives is beneficial because matrices can be used more directly during the aeronautical design and observe the behavior concerning loads.
DE MOURA, Éder A.
,
Góes, Luiz Carlos S.
,
DA SILVA, Roberto Gil A.
,
DE PAULA, Adson A.
Anais Da Academia Brasileira De Ciencias
, vol. 96
(1)
Show abstract
Hide abstract © 2024, Academia Brasileira de Ciencias. All rights reserved.Multirotors Aerial Vehicles are special class of Unmanned Aerial Vehicles with many practical applications. The growing demand for this class of aircraft requires tools that speed up their development. Simulated environments have gained increasing importance, as they facilitate testing and prototyping solutions, where virtual environments allow real-time interaction with simulated models, with similar behavior to real systems. More recently, the use of Augmented Reality has allowed an increasing experience of immersion and integration between the virtual world and a real scenario. This work proposes the use of Augmented Reality technology and a simulated model of a multirotor to create an interactive flight environment, aiming to improve the user experience in the analysis of simulated models. For this purpose, a smartphone was adopted as a hardware platform, a game engine is used as a basis for the development of the Augmented Reality application, that represents a numerical simulation of the flight dynamics and the control system of a multirotor, and a game controller is adopted for user interaction. The resulting system demonstrates that Augmented Reality is a viable technology that can be used to increase the possibilities of evaluating simulated systems.
de Freitas, Alexandre Cantaluppi Silvestri
,
de Paula, Luís Gustavo Leandro
,
Junior, Paulo Augusto Tostes
,
Sampaio, Rodolfo Dos Santos
,
Moro, Luís Gustavo
,
Figueira, José Márcio Pereira
,
Scarpari, José Ricardo
,
da Silva, Roberto Gil Annes
,
Cruz, Ronaldo Vieira
AIAA Scitech Forum and Exposition 2024
Show abstract
Hide abstract © 2024 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.Although in-flight refueling procedures are already widely performed thought military, most of all published guidelines and related documentation for certification/qualification between aircraft are focused on methods for Fixed-Wing Air to Air Refueling (FWAAR) receivers. Additionally, during an Air to Air Refueling certification process, cost efficiency is of utmost importance since it requires several aircraft during flight testing phase (tanker, receiver and usually a chase aircraft). Based on HAAR (Helicopter Air to Air Refueling) flight tests performed by the Brazilian Air Force (BAF) between Airbus H225M and Lockheed Martin KC-130H, this paper presents a statistical assessment tool that was developed in order to further investigate HAAR contact tasks results. A workload analysis was performed and compared to qualitative evaluations based on Cooper-Harper ratings for pilot input profiles on flight controls during contact tasks. Therefore, the main goal is to present lessons learned during HAAR flight tests as well as tools and methods that can be used to provide insight on which conditions should be further investigated, thus enhancing flight test efficiency.
De Assis, Gustavo Soares
,
Da Silva, Roberto Gil Annes
,
Pereira, Enderson Luiz
,
Dos Santos, Marcos
,
Gomes, Carlos Francisco Simoes
,
Da Silva, Marcos Paulo Rosa Lima
Proceedings 2024 5th International Conference on Mobile Computing and Sustainable Informatics Icmcsi 2024
, pp. 451-459
Show abstract
Hide abstract © 2024 IEEE.This article aims to assist the evaluation of imaging models for deployment in public security helicopters, specifically for the Military Police of Rio de Janeiro State. It aims to establish a comprehensive technical framework for determining the crucial prerequisites of such equipment, employing a multicriteria decision support approach. In addition to indicating available solutions capable of ensuring the effective development of missions. The analysis combined two methods, the PSI (Preference Selection Index) and the CoCoSo, the Combined Compromise Solution, the first being used to determine the weights of the criteria and the second to evaluate the alternatives to each criterion, generating a solution that represents a compromise between the different options and based on this solution, classify them according to their overall adequacy. The evaluations of the models about the predefined criteria considered only the technical data provided by the equipment manufacturers without incorporating subjective criteria. The analysis of the results achieved through the methodological approach adopted constitutes a robust foundation to guide crucial decisions on the definition of the most appropriate imaging cameras for use in helicopters used in police air missions, as it clearly and objectively highlights the most advantageous options and aligned with the specific needs of this branch of activity. They are enabling decision-makers to make the right choices, which will play a significant role in improving the performance of security forces in their responsibilities, as well as providing a substantial increase in the protection of society.
Regina, Bruno de A.
,
da Silva, Roberto G.A.
,
Molina, Eduardo S.
International Forum on Aeroelasticity and Structural Dynamics Ifasd 2024
Show abstract
Hide abstract © 2024 International Forum on Aeroelasticity and Structural Dynamics, IFASD 2024. All rights reserved.The objective of this work is to obtain CFD results for the dynamic response of a wing oscillating in pitch in a transonic regime using an open-source tool. The purpose is to verify and improve the correspondence with the experimental data as performed in the wind tunnel test for a wing model developed by Embraer. For this, in some analyzes it is proposed to impose a prescribed movement to the wing in the CFD simulations that models the bending observed in the scaled model throughout the tests as a rigid mesh movement in rolling direction. Prescribed motion parameters are extracted directly from the model’s structural deformation measurement data. In addition, simulations of a test case using the Benchmark Supercritical Wing (BSCW) are performed to investigate the impact of relevant variables in this type of analysis, such as time step and mesh refinement level. The time step was identified as the most influential parameter to approximate the simulation results to experimentally obtained data. The CFD results for the Embraer wing were able to capture the main behaviors of the magnitude and phase of the non-stationary pressure coefficient on the wing, mainly for conditions of higher reduced frequencies, with an affordable computational cost.
Westin, Michelle F.
,
Balthazar, Jose M.
,
da Silva, Roberto G.A.
,
Ribeiro, Mauricio A.
,
Tusset, Angelo M.
Axioms
, vol. 12
(9)
Show abstract
Hide abstract © 2023 by the authors.The objective of this article is to characterize an aeroelastic system in terms of its dynamical behavior, which could be either chaotic or periodic before, during, and after achieving the flutter velocity. The aeroelastic system shown here is a wing with a high aspect ratio, which leads to a very flexible behavior subjected to unsteady flow. This paper compares the computational and experimental dynamical behavior of an aeroelastic system at the flutter velocity for the different dynamic stall models proposed. To understand the nonlinear behavior of this system, the traditional attractor reconstruction and Lyapunov exponent calculation are compared with the 0–1 test. In addition to this comparison, two dynamic stall semi-empirical models are applied directly to the time history. All these comparisons show that the computational and wind tunnel experiments are in good agreement, and the dynamic behavior usually gives close results for the 0–1 test and Lyapunov exponent. It is concluded that the system presents chaotic behavior when no dynamic stall correction is applied or when Gangwani’s correction is applied. However, Boeing–Vertol’s correction postpones the chaotic behavior, meaning that the chaotic behavior is only observed for velocities above the flutter.
Rade, Domingos A.
,
Dos Santos, Luciano J.Pedrote
,
Pomilio, Jose A.
,
Da Silva, Roberto G.Annes
,
Ribeiro, Carlos Henrique C.
,
De Faria, Alfredo Rocha
,
Villani, Emilia
2023 IEEE International Conference on Electrical Systems for Aircraft Railway Ship Propulsion and Road Vehicles and International Transportation Electrification Conference Esars Itec 2023
Show abstract
Hide abstract © 2023 IEEE.The paper describes the constitution of the Engineering Research Center for the Aerial Mobility of the Future (ERC-AMF) having ITA as the host institution, Embraer as the industrial partner, and researchers from the University of São Paulo and the University of Campinas. The objective of the ERC-AMF is the realization of R&D to contribute to overcoming challenges to the shaping of aerial mobility in the upcoming decades. These challenges arise from the necessity of reducing pollutant and noise emissions, and the need for increased efficiency of manufacturing processes, besides the trend of introducing in the market novel aircraft adapted for operation in urban environments and short-range travels. Five research areas are focused on the first operation phase of the Center: Machine Control for Electric Propulsion; Aeropropulsion Integration in Electric Aircraft; Methods for Decision Making in Autonomous Systems; Advanced Design for Metallic Additive Manufacturing; and Intelligent Aircraft Final Assembly. Each line will be developed by researchers from partner universities and engineers from Embraer. It is expected that the Center will contribute to the appropriation, by the Brazilian aeronautical industry, of scientific and technological knowledge generated, and, as a result, increase its preparedness to face challenges that shall be overcome in the process of shaping the aerial mobility of the upcoming decades.
Guimarães Neto, Antônio B.
,
Barbosa, Guilherme C.
,
Paulino, Juliano A.
,
Bertolin, Rafael M.
,
Nunes, Jéssica S.M.
,
González, Pedro J.
,
Cardoso-Ribeiro, Flávio L.
,
Morales, Maurício A.V.
,
da Silva, Roberto G.A.
,
Bussamra, Flávio L.S.
,
Silvestre, Flávio J.
,
Moreira, Fernando J.O.
,
Cesnik, Carlos E.S.
AIAA Journal
, vol. 61
(1)
, pp. 285-304
Show abstract
Hide abstract © 2021 by Antônio B. Guimarães Neto, Guilherme C. Barbosa, Juliano A. Paulino, Rafael M. Bertolin, Jéssica S. M. Nunes, Pedro J. González, Flávio L. Cardoso-Ribeiro, Maurício A. V. Morales, Roberto G. A. da Silva, Flávio L. S. Bussamra, Flávio J. Silvestre, Fernando J. O. Moreira, and Carlos E. S. Cesnik. Published by the American Institute of Aeronautics and Astronautics,.The challenges of modeling flexible aircraft include appropriate fidelity capturing and validation with experimental data. In fact, the validation of formulations and models for the flexible flight dynamics is indispensable to ensure that all the important phenomena are correctly captured. With this objective, two high-aspect-ratio flexible aircraft have been flight-tested, and coupled aeroelastic–flight dynamics data have been collected to support model validation. Additional ground vibration and static tests were carried out to fully characterize the structural dynamic properties. Numerical models were built based on a linear structural representation but with geometrically nonlinear aerodynamics. Low Reynolds number effects were included in a simplified way with lookup tables of two-dimensional airfoil data. Wing-tip effects were considered via the vortex-and doublet-lattice methods. Propulsive data were obtained with wind-tunnel tests. This paper describes the numerical models, the two aircraft, and their instrumentation and presents the data collected from the aircraft sensors during flight tests. Numerical and experimental results are compared for angular velocities, accelerations, and strains measured at different points of the aircraft. Despite its limitations and simplifications, the numerical model captures the real aircraft main aeroelastic and flight dynamic behaviors.
Oliveira, E. L.
,
Marto, A. G.
,
da Silva, R. G.A.
,
Afonso, F.
,
Maia, N. M.M.
,
Suleman, A.
Experimental Techniques
, vol. 46
(6)
, pp. 1049-1059
Show abstract
Hide abstract © 2021, The Society for Experimental Mechanics, Inc.Piezoelectric materials have been increasingly applied to a wide range of engineering and scientific applications in the past three decades. One application of interest involves wind tunnel testing to quantify and evaluate the aeroelastic behavior of aircraft wings. In this paper, the focus is on the suitability of piezoelectric sensors, namely PVDF (Polyinylidene Fluoride), to quantify the aeroelastic response of wing models by acquiring modal parameters, i.e. the natural frequencies and damping factors of the vibration modes. Concurrently, a complementary goal is to use PZT (Lead Zirconate Titanate) materials as actuators to better excite the vibration modes that are not adequately energized by the aerodynamic flow. During the setup phase of the experimental apparatus, several studies were performed to help define the test parameters. The aeroelastic tests were conducted in a wind tunnel using a single PZT as actuator and a single PVDF as sensor. The modal parameters obtained using a single PVDF sensor response were then compared with those estimated using laser doppler vibrometry. These parameters were then used to estimate the pre-flutter speed, using both sensing techniques, for three case studies with different mass ballast configurations. A very good agreement was observed between the two sensing techniques, when comparing the results in terms of the frequencies and damping factors of the mode shapes leading to flutter. The results show the suitability of using a single PVDF sensor to estimate the modal parameters, in very turbulent and noisy conditions that are characteristic in wind tunnel testing. PZT is found to reduce the exogenous noise caused by the aerodynamic flow when considering a high number of averages.
Nepomuceno, Leonardo Murilo
,
Silva, Roberto Gil Annes da
,
Sobron, Alejandro
,
Krus, Petter
,
Lundström, David
Aircraft Engineering and Aerospace Technology
, vol. 94
(8)
, pp. 1379-1389
Show abstract
Hide abstract © 2022, Emerald Publishing Limited.Purpose: While computational methods are prevalent in aircraft conceptual design, recent advances in mechatronics and manufacturing are lowering the cost of practical experiments. Focussing on a relatively simple property, the lift curve, this study aims to increase understanding of how basic aerodynamic characteristics of a complex stealth configuration can be estimated experimentally using low-cost equipment, rapid prototyping methods and remotely piloted aircraft. Design/methodology/approach: Lift curve estimates are obtained from a wind tunnel test of a three-dimensional-printed, 3.8%-scale model of a generic fighter and from flight testing a 14%-scale demonstrator using both a simple and a more advanced identification technique based on neural networks. These results are compared to a computational fluid dynamics study, a panel method and a straightforward, theoretical approach based on radical geometry simplifications. Findings: Besides a good agreement in the linear region, discrepancies at high angles of attack reveal the shortcomings of each method. The remotely piloted model manages to provide consistent results beyond the physical limitations of the wind tunnel although it seems limited by instrumentation capabilities and unmodelled thrust effects. Practical implications: Physical models can, even though low-cost experiments, expand the capabilities of other aerodynamic tools and contribute to reducing uncertainty when other estimations diverge. Originality/value: This study highlights the limitations of commonly used aerodynamic methods and shows how low-cost prototyping and testing can complement or validate other estimations in the early study of a complex configuration.
Oliveira, Éder
,
Sohouli, Abdolrasoul
,
Afonso, Frederico
,
da Silva, Roberto Gil Annes
,
Suleman, Afzal
Machines
, vol. 10
(5)
Show abstract
Hide abstract © 2022 by the authors. Licensee MDPI, Basel, Switzerland.In this paper, a dynamic scaling methodology is introduced to devise reduced scaled models of aircraft with the objectives of minimizing the development cost and exploring the design space. A promising way to accomplish this is using Topology Optimization (TO) for Additive Manufacturing (AM). Here, TO is employed to design a reduce scale model by matching its natural frequencies and mode shapes to those of a full scale model. Different TO strategies based on density approach are tested with the goal of achieving a dynamically scaled structure that can be manufactured. To achieve this goal, the TO solution should be free from intermediate densities, which is observed for some TO strategies but not all. When no penalization factor is applied: (i) the relative difference between natural frequencies is less than 1% and (ii) the estimated Modal Assurance Criteria (MAC) metric to evaluate the correlation between mode shapes is close to the ideal identity matrix. These results demonstrate the effectiveness of the dynamic scaling methodology. However, when using a penalization factor to avoid intermediate densities, the dynamic behavior correlation between full and scaled models degrades. This trend is more visible in the MAC metric, where off-diagonal terms above 20% and diagonal terms below 90% appear.
Barufaldi, Guilherme N.
,
Morales, Mauricio A.V.
,
da Silva, Roberto Gil A.
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(3)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.With increasing pressure to lower pollutant emissions, the aerospace industry has turned its attention to the design of more efficient aircraft. Electric airplanes are seen as one of the most promising solutions to this problem, and significant investments are being made to develop this type of aircraft. Since the electric propulsion system is distinct from those based on internal combustion engines, the performance characteristics of all-electric airplanes can be significantly different from that of regular aircraft. An important element of this new type of propulsion system, and one of the reasons for its unique characteristics, is the power source. Fuel cells are one of the main embedded power sources employed to provide electricity in vehicles, and its use to power electric airplanes is currently being researched. This work presents an analytical investigation of fuel and oxidizer consumption during the cruise flight of all-electric aircraft powered by fuel cells. This study is relevant because cruise flight usually is the crucial phase that drives aircraft design requirements in what concerns energy requirements. A novel formulation is developed, and parametric models are provided for the airplane relevant systems. New analytical solutions are derived in parametric, closed form, allowing quick calculations and eliminating the need for numerical solvers and possible convergence issues. Also, simulations are provided to illustrate the method developed in the article. The results show that the optimal velocities for minimal consumption can be higher than predicted by conventional methods.
Paula, Thiago Rosado De
,
Fernandes, Vitor Paixao
,
Sarmento, Andrew Gomes Pereira
,
Zuniga, David Fernando Castillo
,
Souza, Alain Giacobini
,
Silva, Roberto Gil Annes Da
,
Goes, Luiz Carlos Sandoval
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 6
, pp. 4207-4222
Show abstract
Hide abstract Copyright © (2022) by International Council of Aeronautical Sciences (ICAS) All rights reserved.There are some approaches for updating models to later model the aeroelastic behavior, and in this work, the Modal Assurance Criterion (MAC) helps identify the parameters. The objective of this work was to update the finite element model for the EOLO aircraft. We used the modal shapes derived from Ground Test Vibration (GVT) as a basis of comparison for the MAC, in addition to using the Nastran software to optimize the stiffness properties of the analytical model of the EOLO aircraft. It noted that the natural frequencies of the updated model approached the GVT data and the cross-correlation improved, but the correlation was far from ideal. Therefore, the model was updated and improved over the initial model.
Fischer, Clécio
,
Nepomuceno, Leonardo Murilo
,
de Moura, Éder Alves
,
da Silva, Roberto Gil Annes
,
Góes, Luiz Carlos Sandoval
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 7
, pp. 5441-5450
Show abstract
Hide abstract © (2022) by International Council of Aeronautical Sciences (ICAS) All rights reserved.Subscale aircraft have been used for decades to design new aircraft and evaluate new design techniques. The acquisition of in-flight data from subscale aircraft is already possible today, such as a manned or fullscale aircraft. Thus, more reliable flight simulators are built for flight quality analysis and control design. This work aims to implement a data acquisition and processing system, with the objective of identifying the complete dynamics of a subscale aircraft, model Cessna 182.
Nepomuceno, Leonardo Murilo
,
de Moura, Éder Alves
,
Morales, Mauricio Andrés Varela
,
da Silva, Roberto Gil Annes
,
Góes, Luiz Carlos Sandoval
AIAA Aviation 2022 Forum
Show abstract
Hide abstract © 2022, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.The development of microelectronics combined with the cheapness of manufacturing processes has allowed the construction of subscale models equipped with sensors and control systems equivalent to a real aircraft. This work analyses the Generic Future Fighter (GFF) subscale concept developed by Linköping University under the Future Aircraft Design and Demonstration (FADEMO) project. The GFF subscale is a radio-controlled aircraft with 14% of the size of the full-scale concept aircraft. A Stability Augmentation System (SAS) will be designed to stabilize the longitudinal dynamics for different positions of the c.g., artificially modified for three different positions. Despite the several control techniques currently available, methods such as the Linear Quadratic Regulator (LQR) are still adopted for the stability control of aircraft in flight. However the LQR method present in their classic form, limitations to incorporate performance parameters and operational restrictions in the design phase. A promising alternative to circumvent this problem is the use of Linear Matrix Inequalities (LMIs) as a tool to convert stability and control problems into optimization problems. This work presented an LQR-LMI formulation augmented by D-stability criterion to simplify the determination of a single feedback gain matrix that guarantees the stability and keeps the flight characteristics by varying the c.g. position.
Nepomuceno, Leonardo Murilo
,
Fischer, Clécio
,
de Moura, Éder Alves
,
Morales, Mauricio Andrés Varela
,
da Silva, Roberto Gil Annes
AIAA Science and Technology Forum and Exposition AIAA Scitech Forum 2022
Show abstract
Hide abstract © 2022, American Institute of Aeronautics and Astronautics Inc. All rights reserved.System identification based on mathematical models is generally restricted to linear systems. To model nonlinear behavior, more complex mathematical models are needed and often not available. To model the nonlinear dynamics at high angle of attack of a fighter, a neural network method was applied. The system identification process used in this work used flight test data acquired from a remotely piloted Generic Future Fighter (GFF) subscale. After the application of the neural network, the non-linear effect present in the detachment of the wing boundary layer was possible to estimate. The neural network used was the Feedforward type and the optimization of the parameters was carried out with Backpropagation. Stall maneuvers were initially used to train the neural network (training cycle) and later a new stall maneuver was used to validate the identification (prediction cycle). The method demonstrated the ability to estimate the lift curve in a subscale fighter.
Silva, Thiago B.O.
,
Reghin, Rafael S.
,
de Sousa, Rodrigo S.C.
,
da Silva, André F.C.
,
Araújo, Tiago B.
,
Silva, Roberto G.A.
AIAA Science and Technology Forum and Exposition AIAA Scitech Forum 2022
Show abstract
Hide abstract © 2022, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.It is well-known that ice accretion can adversely impact the aerodynamic performance of airfoils and wings. In this work, we conducted an experimental investigation on the impact of different ice shapes on the flow around airfoils. The NACA 23012 and the GLC-305 airfoils were tested at a low-reynolds wind tunnel, which included forces, moments and surface pressure were evaluated, and Particle Image Velocimetry (PIV) was used for flow field measurement. The studied ice type was a simulated single horn based on the glaze ice accreted on airfoil leading edge, with different heights and chord position. The parametric approach was applied in order to vary the ice geometric characteristics. Evaluation was performed with the ice shape extruded throughout the entire span of the airfoil, and the objective of this research was to provide a flowfield-physics perspective on the flow with different ice geometries and its effect on the overall aerodynamic performance of the airfoil under low Reynolds conditions.
de Paula, Luís Gustavo Leandro
,
de Freitas, Alexandre Cantaluppi Silvestri
,
Figueira, José Márcio Pereira
,
da Silva, Roberto Gil Annes
,
Cruz, Ronaldo Vieira
AIAA Science and Technology Forum and Exposition AIAA Scitech Forum 2022
Show abstract
Hide abstract © 2022, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Although there are literature references that detail guidelines and flight test techniques for Fixed Wing Air-to-Air Refueling (FWAAR), there are no well established methods to perform Helicopter Air-to-Air Refueling (HAAR). Straightforward application of those FWAAR methods neglecting specific helicopter performance and HQ characteristics did not demonstrate to be a successful approach, given that actual critical conditions for defining HAAR envelope could not be identified. Therefore, this work presents methods and techniques developed by the Brazilian Flight Test and Research Institute (IPEV) during the HAAR qualification process between the helicopter H225M and the tanker KC-130H. Results demonstrated that a more complete assessment for defining HAAR envelope could be performed when using a power margin approach for planning and performing flight tests. Literature CHR (Cooper-Harper Rating Scale) contact tasks for FWAAR based on precision performance criteria were then tailored in order to take into account low closure rate profiles and limited power margins. Additionally, given the limitations of the CHR assessment, a modified version of DIPES (Deck Interface Pilot Effort Scale), which is well-know for multi-axis evaluation in helicopter / ship qualification flight testing, was also applied when performing contact tasks. This approach allowed to identify unacceptable pilot workload levels more easily than the CHR. Therefore, this paper aims at presenting the lessons learned during planning, execution and data processing steps of the HAAR flight test campaigns in order to further enhance flight test techniques on that type of procedure.
Ferreira, Paulo H.
,
Moura, Rodrigo C.
,
de Araújo, Tiago B.
Physics of Fluids
, vol. 37
(2)
Show abstract
Hide abstract © 2025 Author(s).The present work explores a bio-inspired modification of a cylinder, incorporating a wavy pattern inspired by humpback whale flipper tubercles. Drawing on prior research on airfoils and wings, the investigation provides valuable insights into the implications of this novel geometry on cylinder flow, contributing to the existing knowledge in the field. A selection of four patterns of waviness (varying in amplitudes and wavelengths) is compared to a smooth (i.e., straight cylinder) model by measuring pressure distribution and aerodynamic forces. The study is conducted in a wind tunnel, considering Reynolds numbers from about 3.9 × 10 4 to 1.9 × 10 5 . Notable findings include a drag coefficient reduction of up to 25% for a model with 12% wavelength and 3% waviness amplitude. Flow visualization reveals the presence of two distinct phenomena: the formation of three-dimensional laminar separation bubbles, and the indications of counter-rotating vortex pairs over the cylinder surface. These flow structures contribute to explain the observed drag variation through changes in the separation line, base pressure, and other associated mechanisms. This study enhances our understanding of the performance of such bio-inspired designs.
Carvalho, Eduardo de Oliveira
,
da Silva, André Fernando de Castro
,
Moura, Rodrigo Costa
AIAA Science and Technology Forum and Exposition AIAA Scitech Forum 2025
Show abstract
Hide abstract © 2025, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Adaptive refinement methods can help speed up expensive simulations by reducing the amount of user-dependent processes during mesh generation. One of the most crucial steps in these methods is identifying regions requiring spatial resolution interventions. One of the most straightforward ways of doing this is using featured-based indicators. Because of their general simplistic nature, they may be inefficient in detecting problematic elements under specific numerical circumstances. The current work seeks to analyze these indicators in the context of spectral/hp discretization using continuous Galerkin. We categorized the indicators into three groups: jump, spectral, and error-based. The first two had their performance tested, while the last was employed as a reference. We analyzed them using multiple one-dimensional and one two-dimensional tests to verify how different feature-based indicators perform in distinct numerical circumstances. To measure their performance, we analyze their capability to decrease discretization error when guiding a sequence of p-adaptation cycles. The indicator that performed most consistently well was based on the maximum derivative jump.
Moura, R. C.
,
Fernandes, L. D.
,
da Silva, A. F.C.
,
Sherwin, S. J.
Computer Methods in Applied Mechanics and Engineering
, vol. 427
Show abstract
Hide abstract © 2024 Elsevier B.V.We present a new linear eigensolution analysis technique that provides superior estimates of dissipation distribution in wavenumber space for the continuous Galerkin (CG) method. The technique builds upon traditional dispersion–diffusion analyses that have been applied to spectral/hp element methods, but in particular is an improvement upon the non-modal eigenanalysis approach proposed by Fernandez et al. (2019). The present technique takes into account the indirect effects that dispersion may have on dissipation, as recently discussed by Moura et al. (2022), in order to better represent dissipation itself. Also, a concept used by the dynamic mode decomposition (DMD) community is invoked to weight the relative contribution of the multiple diffusion curves that stem from temporal eigenanalysis. This allows for obtaining a single dissipation profile in wavenumber space, so that the proposed technique is named joint-mode analysis. Although the non-modal approach also provides a single diffusion curve, the joint-mode dissipation curve is shown to correlate significantly better with the energy spectrum of Burgers’ turbulence at large and intermediate scales, which is particularly relevant for implicit large-eddy simulation (LES). The proposed technique is readily extensible to other spectral/hp element methods.
Moura, R. C.
,
Fernandes, L. D.
,
da Silva, A. F.C.
,
Sherwin, S. J.
Journal of Computational Physics
, vol. 505
Show abstract
Hide abstract © 2024 Elsevier Inc.We present a new linear eigensolution analysis technique that provides superior estimates of dissipation distribution in wavenumber space for the discontinuous Galerkin (DG) method. The technique builds upon traditional dispersion-diffusion analyses that have been applied to spectral/hp element methods, but in particular is an improvement upon the non-modal eigenanalysis approach proposed by Fernandez et al. in [1]. The present technique takes into account the indirect effects that dispersion may have on dissipation, as recently discussed by Moura et al. in [2], in order to better represent dissipation itself. Also, a concept often used with dynamic mode decomposition (DMD) techniques is invoked to weight the relative contribution of the multiple diffusion curves that stem from temporal eigenanalysis. This allows for obtaining a single dissipation profile in wavenumber space, so that the proposed technique is named joint-mode analysis. Although the non-modal approach also provides a single diffusion curve, the joint-mode dissipation curve is shown to correlate significantly better with the energy spectrum of Burgers' turbulence at large and intermediate scales, which is particularly relevant for implicit large-eddy simulation (LES). The proposed technique is readily extensible to other spectral/hp element methods.
Garcia-Ribeiro, Daniel
,
Zanca, Augusto H.P.
,
Malatesta, Vinícius
,
Moura, Rodrigo C.
,
Sherwin, Spencer J.
World Congress in Computational Mechanics and Eccomas Congress
Show abstract
Hide abstract © 2024, Scipedia S.L., All rights reserved.Spectral element methods (SEM) are receiving increased attention over recent years given their capability to yield LES-type results without turbulence models (implicit LES - iLES). There is, though, a lack of fundamental studies on the suitability of continuous Galerkin (CG) methods, as most studies have focused on discontinuous SEM. This work aims to investigate solution quality and numerical robustness of CG-iLES by discussing simulations of the Taylor- Green Vortex and of spatially-developing turbulent channel flows. The performance of a recently developed stabilization technique (GJP) receives special attention. We show that CG-iLES with GJP can outperform traditional LES and be competitive alongside discontinuous SEM iLES.
Tonicello, Niccolò
,
Moura, Rodrigo C.
,
Lodato, Guido
,
Mengaldo, Gianmarco
Computers and Fluids
, vol. 266
Show abstract
Hide abstract © 2023 Elsevier LtdThis study presents a comprehensive spatial eigenanalysis of fully-discrete discontinuous spectral element methods, now generalising previous spatial eigenanalysis that did not include time integration errors. The influence of discrete time integration is discussed in detail for different explicit Runge–Kutta (1st to 4th order accurate) schemes combined with either Discontinuous Galerkin (DG) or Spectral Difference (SD) methods, both here recovered from the Flux Reconstruction (FR) scheme. Selected numerical experiments using the improved SD method by Liang et al. (2009) [53,54] and Jameson (2010) [55] are performed to quantify the influence of time integration errors on actual simulations. These involve test cases of varied complexity, from one-dimensional linear advection equation studies to well-resolved and under-resolved inviscid vortical flows. When simulations are well-resolved, the overall order of accuracy of the (fully-discrete) method of choice is limited to that of the time integration scheme. Moreover, it is shown that, while both well-resolved and under-resolved simulations of linear problems correlate well with the eigenanalysis prediction of time integration errors, the correlation can be much worse for under-resolved nonlinear problems as observed via numerical experiments. In fact, in the numerical simulation of under-resolved vortical flows, the predominance of spatial errors made it practically impossible for time integration errors to be distinctly identified. As a result, the eigenanalysis predictions are expected to hold (even if partially) in direct numerical simulations of turbulence. This highlights that the interaction between space and time discretisation errors is more complex than otherwise anticipated, contributing to the current understanding about when eigenanalysis can effectively predict the behaviour of numerical errors in practical under-resolved nonlinear problems, including under-resolved turbulence computations.
Garcia-Ribeiro, Daniel
,
Malatesta, Vinícius
,
Moura, Rodrigo C.
,
Cerón-Muñoz, Hernán D.
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 45
(11)
Show abstract
Hide abstract © 2023, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.Nowadays, numerical simulations of wind turbines based on the Reynolds-averaged Navier–Stokes (RANS) formulation are becoming, in terms of computational cost, increasingly more viable tools for geometry optimization and design. Nevertheless, a judicious use of RANS-type methods is still required to guarantee acceptable accuracy at manageable computational cost. Here, we assess the accuracy and cost of several well-known turbulence models (Spalart–Allmaras, k- ε , k- ω SST, along with transitional modelling) with and without a zigzag tape modelling for a representative horizontal axis wind turbine within a range of moderate Reynolds numbers (Re ≈ 3 × 10 5 to 8 × 10 5). This range allowed for the assessment of turbulence models under various complex flow conditions. Significant differences in performance have been found and, for a notable portion of the test cases, the k- ε model was able to deliver good results (similar to k- ω SST results) with a considerably coarser mesh. This suggests that k- ε , although often recognized as less accurate than k- ω SST, might actually be more efficient for wind turbine simulations. Also, although the best results came only with a coupled transition model which required a higher computational cost, this increase in cost is not exceedingly high and might allow for this model’s usage in later design stages. Accordingly, the present study is a valuable source for future wind turbine simulations and design and we hope that it fosters further developments in the field.
Ferreira, Paulo Henrique
,
Moura, Rodrigo Costa
,
de Paula, Adson Agrico
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Thicker blunt trailing edge airfoils are extensively employed in many applications, especially in wind turbines. Their structural properties, such as strength section and area moment of inertia, and aerodynamic characteristics, such as higher curve slope and maximum lift coefficient, are particularly specials to design a blade that operates under varying cyclic loads and speeds, which establish dynamic conditions of creep loading, and fatigue stress. The main disadvantages are the higher drag and an intense and broadband noise, caused by the vortex shedding downstream. Many improvements have been achieved using passive flow controls to mitigate those problems, but there is still wide design space for better solutions. In this sense, the aim of this study is to investigate the potential of waviness applied on truncated trailing edge of thick airfoils as a possible efficient flow control mechanism. For this purpose, experiments in wind tunnel is carried out in order to understand the effects of different wavy geometries on truncated airfoil. A NACA 0020 airfoil is selected as a baseline profile, truncated at 15% from the trailing edge, and three configurations of waviness are tested: A = 0.11c, λ = 0.40c; A = 0.03c, λ = 0.40c; and A = 0.03c, λ = 0.11c. The phenomena is evaluated measuring forces in a wind tunnel at a Reynolds numbers of 200,000, and applying a technique of oil flow visualization. Main results shows that the wavy model presents much higher values of aerodynamic efficiency for lower angles of attack up to α = 5º. Besides that, another wavy configuration overcame the efficiency of the smooth truncated model for almost all pre and pos-stall regions. For low angles, a possible explanation is the break of vortex shedding coherence spanwise in the base, while for higher angles waviness allows to avoid flow separation over the surface.
de Oliveira Carvalho, Eduardo
,
Moura, Rodrigo Costa
,
de Castro da Silva, André Fernando
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.When solving differential equations, one must often use spatial discretization. However, this process introduces errors that are mesh dependent. Thus, improving solution quality while saving computational resources requires adequate spatial resolution. One way of doing so is to treat this issue as an optimization problem that targets the reduction of discretization error. The current work presents an approach to mesh optimization using r-adaptation and the adjoint method for one-dimensional steady equations. The two equations selected to display this methodology are the heat equation with a forcing term and the viscous burgers equation. The discretization method is a second-order finite differences scheme. The results present a substantial reduction in discretization error when the optimized meshes are employed.
Carvalho, Eduardo de Oliveira
,
Moura, Rodrigo Costa
,
da Silva, André Fernando de Castro
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Up to this day, the Computational Fluid Dynamics (CFD) field struggles to generate accurate and computationally viable turbulent flow simulations for aeronautical problems. The absence of a proper spatial resolution reduces the accuracy of simulations and may lead to nonphysical results and numerical instabilities. This problem may be addressed by increasing the number of degrees of freedom in the simulation. Since this also leads to higher computational costs, this process must be performed parsimoniously and focus on where it is the most efficient. However, the process of identification and refinement of those regions can be far from trivial. The current work is an initial step to investigate the performance of adaptation drivers that can be used to make industrial simulations more viable. The drivers are based on a jump indicator for high-order spectral/hp schemes. It takes the difference between averaged values on overlapping borders of two different elements as a measurement of error. The chosen adaptation method is a p-adaptation framework that increases the polynomial order of 10% of the mesh elements. The governing equations employed in the study are the two-dimensional Navier-Stokes equations, and the simulated test case is one of a tilted flat plate.
Ferreira, Paulo Henrique
,
Moura, Rodrigo Costa
,
de Paula, Adson Agrico
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Recently, waviness applied on leading edge of airfoils has been extensively researched. As a biomimetic solution, the also called tubercle has brought up many insights on passive flow control mechanisms and inspired other studies. Therefore, the present study aims to investigate the potential of waviness now applied on the trailing edge of airfoils. For this purpose, experimental tests in wind tunnel is carried out in order to understand the effects of different wavy geometries on the flow. A NACA 0020 airfoil is selected as a baseline profile and three configurations of waviness are tested: A = 0.11c, λ = 0.40c; A = 0.03c, λ = 0.40c; and A = 0.03c, λ = 0.11c. The phenomena are evaluated measuring forces at a single Reynolds numbers of 250,000, and correlating it with a flow topology analysis provided by an oil flow visualization technique. Main results show that the wavy model with parameters A = 0.11c, λ = 0.40c presents the best aerodynamic efficiency, with similar lift values compared to the baseline profile, but with reduced drag coefficients, also briefly delaying stall separation. Flow visualization shows that this case has larger regions of attached flow.
Moura, R. C.
,
Fernandes, L. D.
,
Silva, A. F.C.
,
Mengaldo, G.
,
Sherwin, S. J.
Journal of Computational Physics
, vol. 471
Show abstract
Hide abstract © 2022 Elsevier Inc.In recent years, different dispersion-diffusion (eigen)analyses have been developed and used to assess various spectral element methods (SEMs) with regards to accuracy and stability, both of which are very important aspects for under-resolved computations of transitional and turbulent flows. Not surprisingly, eigenanalysis has been used recurrently to probe the inner-workings of SEM-based implicit LES approaches, where numerical dissipation acts alone in lieu of a subgrid model. In this study we present and discuss an intriguing linear mechanism that causes energy transfer across Fourier modes as seen in the energy spectrum of SEM computations. Despite its linear nature, this mechanism has not been considered in eigenanalyses so far, possibly due to its connection to the often overlooked multiple eigencurves feature of periodic eigenanalysis. As we unveil the mechanism in the simplified context of linear advection, we point out how its effects might take place in actual turbulence simulations. In particular, we highlight how taking it into account in eigenanalysis can improve dissipation estimates in wavenumber space, potentially allowing for a superior correlation between dissipation estimates and energy spectra measured in SEM-based eddy-resolving turbulence computations.
Ferreira, Paulo Henrique
,
de Araújo, Tiago Barbosa
,
Carvalho, Eduardo Oliveira
,
Fernandes, Lucas Dantas
,
Moura, Rodrigo Costa
Energies
, vol. 15
(23)
Show abstract
Hide abstract © 2022 by the authors.A numerical investigation is proposed to explore the flow past a novel wavy circular cylinder as a passive flow control, whose shape is determined by a sinusoidal function applied to its leading edge line, similar to studies with wavy leading-edge airfoils. The latter are motivated by the wavy-shaped tubercles found in the flippers of humpback whales, which are believed to improve their maneuverability. Our attempt is, therefore, to assess the effects of leading-edge waviness now on a simpler and canonical geometry: circular cylinders. The present work relies on iLES simulations conducted with Nektar++ at a Reynolds number of 3900. Besides the straight cylinder, two wavy geometries are assessed, which are determined by a single wavelength of 37.5% for two amplitudes, 3% and 11%, based on the mean diameter of the wavy cylinder. Our results showed that, contrary to what is usually the case with traditional wavy cylinders at similar Reynolds numbers, waviness caused a reduction in the near-wake recirculation length and an increase in the mean near-wake turbulent kinetic energy compared to the straight cylinder. This was followed by a reduction in base pressure (up to about 36%) leading to a rise in lift oscillations and also to a significant increase in the mean drag coefficient of up to about 28%. An attempt to detail the flow phenomena is provided, evidencing the emergence of counter-rotating pairs of streamwise vortices between peaks. It is argued that the differences observed in recirculation length, turbulent kinetic energy, and force coefficients start even prior to the formation of these coherent structures and end up with interactions with the near wake.
Ferreira, Paulo H.
,
Moura, Rodrigo C.
,
Araújo, Tiago B.
AIAA Aviation 2022 Forum
Show abstract
Hide abstract © 2022, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Flow over a humpback whale flippers bio-inspired wavy cylinder is experimentally investigated. Besides the smooth model, a selection of a set of 4 wave combinations (2 amplitudes x 2 wavelengths) is compared using pressure distribution and aerodynamic forces. The study is performed in a wind tunnel at Reynolds numbers ranging from 3.9 × 104 to 2 × 105, within the sub-critical regime. The most notable results show that, for the 12% wavelength, the 3% and 11% amplitudes have opposite effects, with a drag coefficient reduction of up to 25%, and an increase of up to 25%, respectively. Flow visualizations shows the formation of three-dimensional laminar separation bubbles and the action of counter-rotating vortex pairs, with a shift in the separation line and a change in the base pressure, which suggest the mechanisms behind drag variation.
Moura, Rodrigo C.
,
Cassinelli, Andrea
,
da Silva, André F.C.
,
Burman, Erik
,
Sherwin, Spencer J.
Computer Methods in Applied Mechanics and Engineering
, vol. 388
Show abstract
Hide abstract © 2021 Elsevier B.V.One of the strengths of the discontinuous Galerkin (DG) method has been its balance between accuracy and robustness, which stems from DG's intrinsic (upwind) dissipation being biased towards high frequencies/wavenumbers. This is particularly useful in high Reynolds-number flow simulations where limitations on mesh resolution typically lead to potentially unstable under-resolved scales. In continuous Galerkin (CG) discretisations, similar properties are achievable through the addition of artificial diffusion such as spectral vanishing viscosity (SVV). However although SVV is recognised as very useful in CG-based high-fidelity turbulence simulations, this approach has been observed to be sub-optimal when compared to DG at intermediate polynomials orders (P≈3). In this paper we explore an alternative stabilisation approach through the introduction of a continuous interior penalty on the gradient discontinuity at elemental boundaries, which we refer to as a gradient jump penalisation (GJP). Analogous to DG methods, this introduces a penalisation at the elemental interfaces as opposed to the interior element stabilisation of SVV. Detailed eigenanalysis of the GJP approach shows its potential as equivalent (sometimes superior) to DG dissipation and hence superior to previous SVV approaches. Through eigenanalysis, a judicious choice of GJP's P-dependent scaling parameter is made and found to be consistent with previous a-priori error analysis. The favourable properties of the GJP stabilisation approach are also supported by turbulent flow simulations of the incompressible Navier–Stokes equation, as we achieve higher quality flow solutions at P=3 using GJP, whereas SVV performs marginally worse at P=5 with twice as many degrees of freedom in total.
da Silva, Rodrigo Metzger
,
Rego, Ronnie Rodrigo
,
de Faria, Alfredo Rocha
Journal of Sound and Vibration
, vol. 595
Show abstract
Hide abstract © 2024Identifying the occurrence of gear contact fatigue failure as early as possible is essential for condition-based maintenance (CBM). Vibration signals can be used to identify gear contact fatigue. However, the use of vibration signals can be challenging due to its complexity, compounded by lower levels of vibration during the initial stages of contact fatigue. The present study details a new algorithm that integrates stand-alone features to correlate the vibrational signal with early failure occurrence. The study aim is to identify the failure in the early stages, before reaching the ISO 6336–5 stopping criterion of 4 % damaged area. A damage induction on the flank of helical gears is applied to simulate and characterize the failure occurrence. Damping characteristics with impact evaluation, Kurtosis analysis and the monitoring of the Gear Meshing Frequency are applied to characterize the failure signature. This strategy stands out by the integration of these stand-alone features and their behavior. The algorithm's capacity is verified through durability tests, promoting the natural evolution of this failure mode. Results show a success rate of above 80 % at identifying the failure presence before the stopping criterion limit.
Danelon, Miguel R.
,
Fukumasu, Newton K.
,
Carvalho, Angelo A.
,
Rego, Ronnie R.
,
Machado, Izabel F.
,
Souza, Roberto M.
,
Tschiptschin, André P.
Coatings
, vol. 15
(1)
Show abstract
Hide abstract © 2025 by the authors.Molybdenum disulfide is a 2D material with excellent lubricant properties, resulting from weak van der Waals forces between lattice layers and shear-induced crystal orientation. The low forces needed to shear the MoS2 crystal layers grant the tribological system low coefficients of friction (COF). However, film oxidation harms its efficacy in humid atmospheres, leading to an increased COF and poor surface adhesion, making its use preferable in dry or vacuum conditions. To overcome these challenges, doping MoS2 with elements such as Nb, Ti, C, and N emerges as a promising solution. Nevertheless, the adhesion of these coatings to a steel substrate presents challenges and strategies involving the reduction in residual stresses and increased chemical affinity to the substrate by using niobium-based materials as interlayers. In this study, Nb-doped MoS2 films were deposited on H13 steel and silicon wafers using the pulsed direct current balanced magnetron sputtering technique. Different niobium-based interlayers (pure Nb and NbN) were deposited to evaluate the adhesion properties of Nb-doped MoS2 coatings. Unlubricated scratch tests, conducted at room temperature and relative humidity under a progressive load, were performed to analyze the COF and adhesion of the coating. Instrumented indentation tests were conducted to assess the hardness and elastic modulus of the coatings. The microstructure of the coatings was obtained by Scanning Electron Microscopy (SEM), Scanning Transmission Electron Microscopy (STEM), and Transmission Electron Microscopy (TEM), with Energy-Dispersive X-Ray Spectroscopy (EDS). Results indicated that niobium doping on MoS2 coatings changes the structure from crystalline to amorphous. Additionally, the Nb concentration of the Nb:MoS2 coating changed the mechanical properties, leading to different cohesive failures by different loads during the scratch tests. Results have also indicated that an NbN interlayer optimally promoted the adhesion of the film. This result is justified by the increase in hardness led by higher Nb concentrations, enhancing the load-bearing capacity of the coating. It is concluded that niobium-based materials can be used to enhance the adhesion properties of Nb-doped MoS2 films and improve their tribological performance.
Pacheco, Jeferson T.
,
Prass, Gustavo
,
Veiga, Marcelo
,
Meura, Vitor
,
Leite, Moyses
,
Fiocco, Giovanna
,
Rego, Ronnie
Advances in Materials and Processing Technologies
, vol. 11
(3)
, pp. 1836-1850
Show abstract
Hide abstract © 2024 Informa UK Limited, trading as Taylor & Francis Group.Additive manufacturing (AM) is a rapid prototyping technology that offers many advantages over conventional manufacturing processes. However, to make the most of the AM advantages, some requirements need to be met, such as the adjustment of process parameters and quality of the feedstock. This work assessed the influence of carrier gas flow rate and particle size of AISI M2 in the laser-directed energy deposition process (L-DED). Different carrier gas flow rates were tested for two powders with particle size of 53–150 µm (larger range) and 20–53 µm (lower range). The variation of carrier gas flow rate and particle size was assessed in single lines and layers. The results show that increasing the carrier gas flow rate provides better powder convergence in the region where there is interaction with the laser beam and faster particle velocity. The lower range tends to have greater efficiency in the deposition of single lines and layers. Regarding geometric characteristics, the aspect ratio did not show a well-defined trend as a function of the carrier gas flow rate and particle size, however, the layer height tends to be greater for the lower range, while the dilution tends to be greater for the larger range.
Gomes, Gilberto Martins de Oliveira
,
Rego, Ronnie Rodrigo
,
D’Oliveira, André Luiz Rocha
,
Carvalho, Angelo Alves
,
Gallinucci, Antonio
Journal of Materials Engineering and Performance
Show abstract
Hide abstract © ASM International 2025.Energy transition has brought tighter requirements to high-performance gears, especially the demand for increased power density. Usually applied after grinding, isotropic superfinishing stands for a solution to reduce flank roughness and consequently the contact stresses. The objective of this study is comprehending how the residual stresses induced by the grinding process influence the superfinished surface integrity. Specimens were pointedly ground to induce distinct residual stress states in terms of maximum intensity, surface heterogeneity, and in-depth profile. They were then subjected to isotropic superfinishing in a single condition. The investigation showed that, after the isotropic superfinishing, the ground residual stress state is preserved. The results of both intensity and heterogeneity of residual stresses demonstrate that the superfinished surface is strongly influenced by the previous manufacturing stage, to which the proposed mechanism of interaction is verified.
Lima, Bruno
,
Rego, Ronnie
International Journal of Fatigue
, vol. 180
Show abstract
Hide abstract © 2023 Elsevier LtdThe study aims to evaluate the microstructural sensitive aspects of contact fatigue crack initiation and its evolution during the gear lifetime. Tests were performed to evaluate different stages in the evolution curve of gear contact fatigue. The magnetic Barkhausen noise (MBN) technique was used to characterize variations in the magnetic response in gears during the incipient gear contact fatigue mechanisms initiation. For a complete comprehension of the surface degradation, residual stresses, microstructure, and microhardness were explored. A substantial increase in the MBN signal is identified before the fatigue failure occurs, indicating the occurrence of microstructural alterations that change the magnetic properties. The early stages of contact fatigue are accompanied by a surface softening in the near-surface region, up to approximately 40 µm depth. These phenomena were also followed by a less compressive residual stress region at 20 µm depth. A lower influence of microstrains on the diffractogram can be observed by the full width at half maximum parameter (FWHM), indicating a higher amount of dislocation annihilation during the appearance of the initial stages of the contact fatigue mechanism. The study concludes by proposing a comprehensive approach to understand the mechanisms behind the early stages of gear contact fatigue and how the MBN signal can be used to detect fatigue damage.
de Lima, Bruno Henrique Oliveira
,
Rego, Ronnie Rodrigo
American Gear Manufacturers Association Fall Technical Meeting 2024 Ftm 2024
Show abstract
Hide abstract © FTM 2024.All rights reserved.This study addresses the Magnetic Barkhausen Noise (MBN) technique as a non-destructive testing method for detecting contact fatigue in gears within an industrial context. The primary objective is to evaluate the MBN signal evolution during the lifetime of gears, specifically aiming to detect contact fatigue failures in their early stages, before any visible damage appears at the flank surface. Fatigue testing was conducted on five gear samples, inducing a natural evolution of gear contact fatigue. Monitoring MBN signals at regular intervals during testing cycles allowed for correlation with surface integrity degradation. Furthermore, the study delves into microstructural aspects related to contact fatigue, exploring various stages in the MBN evolution curve. The MBN technique was employed to characterize magnetic response variations during the initiation of contact fatigue mechanisms. In-depth analyses of residual stresses, microstructure, and microhardness provided a comprehensive understanding of surface degradation. A substantial increase in the MBN signal was identified before fatigue failure, indicating microstructural alterations affecting magnetic properties. Early contact fatigue stages were characterized by surface softening in the near-surface region, up to approximately 40 µm depth, accompanied by a less compressive residual stress region at 20 µm depth. The study also observed a lower influence of microstrains on the diffractogram, suggesting higher dislocation annihilation during the initial stages of contact fatigue. Results revealed a significant variation in MBN signals influenced by operational loads during tests, with a noteworthy increase observed just before gear failure. Using a scale from 0% (manufactured condition) to 100% (failure), the study successfully detected failures at 17% of the gear's lifespan, providing valuable insights for early failure detection in industrial applications. The findings conclude by proposing a comprehensive approach to understanding early gear contact fatigue mechanisms and highlighting the MBN signal's utility in detecting fatigue damage.
Carvalho, Angelo
,
Souza, Naiane
,
Rego, Ronnie
,
Oliveira, André
American Gear Manufacturers Association Fall Technical Meeting 2024 Ftm 2024
Show abstract
Hide abstract © FTM 2024.All rights reserved.The knowledge of the residual stress state is of interest to the gear industry due to its critical role in avoiding fatigue failure mode. Since fatigue cracks are always nucleated and propagated under tensile actuating stresses, a suitable compressive residual stress state is desirable to decrease the total stress profile, by the superposing principle. Usually applied as the last process of the gear manufacturing chain, grinding provides both thermal and mechanical loads, from which residual stresses are induced. The intensity of such loads is associated with the material removal rate (MRR); however, it is not constant along the tooth profile, due to the complex kinematics of gear grinding process. The objective of this study is then the comprehension of how the variation of material removal rate along the tooth profile influences the grinding-induced residual stresses. Case-hardened steel discs were manufactured with different material removal rates, induced by varying grinding parameters. The ground surface integrity of such simplified samples was characterized in terms of residual stress distribution on the surface and in-depth profile. ITA Geometry gear samples were manufactured with profile gear grinding. The characterization of the surface integrity state of the ground teeth was similar to the disc assessment and showed a good correlation regarding the material removal rate and the residual stress state along the tooth profile. Such results highlight that a strategic definition of grinding parameters by material removal rate can improve the residual stress state, leading to more reliable gear fatigue prediction.
Guimarães, Guilherme Fernandes
,
de Faria, Alfredo Rocha
,
Rego, Ronnie Rodrigo
Procedia CIRP
, vol. 123
, pp. 316-321
Show abstract
Hide abstract © 2024 The Authors. Published by Elsevier B.V.Additive Manufacturing (AM) is vital for industrial innovation, offering high potential for groundbreaking solutions. However, its successful implementation still depends on overcoming several challenges. Particularly, the assessment of surface integrity in AM-generated components, and its degradation when subjected to contact stresses presents an ongoing endeavor. Within this context, the current work delves into the study of the surface integrity of 20MnCr5 case-hardened samples manufactured through laser powder bed fusion (L-PBF), as well as delves into the investigation of surface failure progression when the samples are subjected to cyclic contact stresses. This study encompasses the analysis of residual stresses, hardness, and roughness of specimens manufactured through both additive and conventional production routes. The study's findings show that it is feasible to attain analogous surface quality when proper finishing is applied to L-PBF samples. Although, despite the comparable surface quality, the contact fatigue performance was significative lower on the AM sample when compared to the conventionally manufactured. Additionally, additive manufacturing brings up new challenges to performance by presenting a heterogeneous stress distribution and sub-superficial porosity. In conclusion, to attain a desirable surface integrity for additive manufactured parts, further research should not only focus on improving the process parametrization but should also developing finishing routes especially oriented to additive manufacturing, considering therefore how the interaction between the manufacturing processes will evolve into a desirable surface integrity state.
Gomes, Caio Felipe Siqueira
,
Colombo, Tiago Cristofer Aguzzoli
,
Rego, Ronnie Rodrigo
Lecture Notes in Mechanical Engineering
, pp. 46-54
Show abstract
Hide abstract © 2024, The Author(s), under exclusive license to Springer Nature Switzerland AG.Mobility electrification advent has affected the vehicle systems’ design requirements, especially for the powertrain components. Αmong the critical fields affecting the functional performance of future powertrain components is their geometrical accuracy. For gears, the necessity of tighter manufacturing tolerances is related to the much higher rotational speeds involved in the electric motor operation than the internal combustion engine. Although the gear flank tolerance classification establishes the limits of tolerable deviations, there is no treatment regarding how different deviation factors can differently influence the dynamic behavior of gears. Therefore, when standards suggest that high-speed gears require improved tolerance classes, all deviation factors are considered a group. In the case of mobility industries like the automotive, tightening tolerance classes represent a challenge. So, the objective of the present study was the assessment of the influence of different gear deviation factors in tooth contact patterns to identify possible different effects among them. So, tooth contact analyses were performed by computational simulations for a gear sample. The influence of manufacturing profile and helix slope deviations of different tolerance classes in the contact pattern was investigated. The results have demonstrated that a class modification in helix slope deviation has a higher impact on the maximum contact pressure than a class modification in profile slope deviation. When assembly deviations are also considered, the distinct influences are intensified. Identifying the most influential deviation parameters allows the gear manufacturing sector not to have to tighter all tolerances to guarantee an adequate e-mobility gear operation.
Fernandes Guimarães, Guilherme
,
Rocha de Faria, Alfredo
,
Rego, Ronnie Rodrigo
,
D'Oliveira, André Luiz Rocha
Finite Elements in Analysis and Design
, vol. 223
Show abstract
Hide abstract © 2023 Elsevier B.V.The current study proposes a shot peening model which enables the residual stress interaction with grinding, a typical combination for gear finishing. The effect of the interaction on the stress state development was addressed by comparing the residual stress state from a standalone shot peening procedure, against the residual stress state arising from a manufacturing route where the interaction of shot peening and grinding takes place. In the interaction model, the grinding procedure generates a pre-loaded condition on the material, modifying the internal strain system of the gear tooth. This pre-loaded system, when disturbed by shot peening, reaches a new internal strain equilibrium. In the interaction model, a 24% less compressive stress state was attained when compared with the standalone shot peening process. A significant shift in the depth and magnitude of the peak compressive stress was also observed. On account of the numerical study of the processes’ interaction, the developed model substantially contributed to understanding the residual stress formation during manufacturing chains.
Carvalho, Angelo
,
Rego, Ronnie
,
Fukumasu, Newton
,
Tamayo, Daimer
,
Nascimento, Fabio
,
Machado, Izabel
VDI Berichte
, vol. 2023
(2422)
, pp. 1071-1082
Show abstract
Hide abstract © 2023 the authors.In recent years, the automotive sector has shown a trend toward electrification in all segments. The introduction of the electric motor brings with it a set of new challenging requirements for the transmission system, which can potentially be addressed by coatings technology. Doping MoS2 coatings with transition metals have recently received great attention in many engineering areas due to their unique optical, electrical, and excellent lubricating properties. These novel composite coatings are acclaimed for improving tribology performance under sliding-rolling conditions, especially with Ti doping. The focus of this research will be the replacement of Ti as dopant element by Nb, which presents similar physical properties and promising results in terms of its application as self-lubricant coating, according to few previously reported studies. In this work, investigations of MoS2-based coatings innovative doped with Nb obtained via PVD magnetron sputtering process considering different deposition parameters and substrate surface integrity were studied for gear applications. A deposition system with independent high-purity targets was used to obtain coatings with tailored microstructural, mechanical, and tribological properties. Some tests were performed to determine the coating microstructural and mechanical properties, the adhesion on carburized SAE 8620 steel samples, commonly used for gear applications, and also the influence of the substrate residual stress state on coating behavior. Preliminary results suggest a significant influence of the metal doping content on the mechanical and tribological properties of the coatings. The obtained coatings showed lower coefficient of friction and proper adhesion on carburized SAE 8620 steels, also influenced by the substrate surface integrity. Moreover, the results suggest that further studies on Nb:MoS2 coatings for transmission systems applications are promissory to enhance the durability and efficiency of gears.
Guimarães, Guilherme
,
Robatto, Lucas
,
Rego, Ronnie
,
Faria, Alfredo
,
Borille, Anderson
,
Mascheroni, Jose
VDI Berichte
(2422)
, pp. 1845-1858
Show abstract
Hide abstract © 2023 The Authors.Market movement towards sustainability and electromobility impose new demands on the gear Industry in terms of materials, design and manufacturing. In this context, laser powder bed fusion (L-PBF) has been under the spotlight for being one of the most promising technologies in additive manufacturing (AM), allowing the designer to think beyond traditional constraints. On the other hand, anisotropic properties, distortions, and heterogeneous residual stress may lead to excessive stress states during finishing processes. For carburizing materials, such as 20MnCr5, the mechanisms leading to residual stress and distortions go beyond the temperature gradient mechanism (TGM) and incorporate significant microstructural changes due to phase transformation. The combination of these phenomena with the gear manufacturing chain places a significant challenge to the gear industry. Therefore, this study investigates the potential and challenges of manufacturing 20MnCr5 gears through L-PBF with focus on the surface integrity evolution along the manufacturing chain. The study addresses the processability of the material and investigates the surface integrity of the gears through the manufacturing chain. The composition of thermal and microstructural phenomena simultaneously occurring during print generates heterogeneous residual stress along the gear orientation. Contrary to the literature, the stress relief did not equalize the residual stress entirely. Therefore, the heterogeneous residual stress distribution observed in the as-built condition propagated through the entire chain. Even after three manufacturing operations, the pattern of residual stress after printing directly influenced the final residual stress state.
Criscuolo, I.
,
Carneiro, F.
,
Guimarães, G.
,
Rego, R.
,
Mascheroni, J.
VDI Berichte
(2422)
, pp. 1681-1698
Show abstract
Hide abstract © 2023 The Authors.Indirect Selective Laser Sintering (iSLS) has shown disruptive potential to meet electromobility requirements for gears in terms of materials and product design. iSLS manufacturing allows for solutions in mass production mainly due to the speed of printing, when compared to direct additive manufacturing. However, there are still challenges regarding the processability of iSLS with carburizing alloy steels. Low densities arising from the intrinsic characteristics of the coated powder influence the mechanical strength. Shot peening appears as a potential solution to densify surfaces by inducing localized plastic deformation, but its implications are still poorly addressed in the literature. The objective of the study is an experimental investigation of the densification process by shot peening with parameter variations on the surface properties produced by iSLS. Both the decision of the peening parameters and the explanation to the densification phenomena were based on a numerical approach of the shot peening process. The density of the samples and the surface integrity features induced from printing to peening, such as topography and the residual stress state, were evaluated. The result provides insights, in the perspective of automotive applications, into the density of iSLS processing with carburized steels densification achieved by shot peening.
Neves Cunha, Thiago
,
Rego, Ronnie
,
Victor Júnior, Marcus Henrique
,
Aun Fonseca, Luiz
,
Cantisano, Artur
Fatigue and Fracture of Engineering Materials and Structures
, vol. 45
(7)
, pp. 1915-1928
Show abstract
Hide abstract © 2022 John Wiley & Sons, Ltd.Advancements seeking structural components' strength and weight reduction necessarily pass through fatigue testing. Understanding failure phenomena and crack evolution is a way of methodologically achieving such a goal. An own-designed resonant fatigue test rig was used to study the behavior of three distinctly manufactured crankshaft batches. A control system and a resonant frequency estimator were developed to follow the overall stiffness reduction with crack advancement. The control algorithm followed the frequency decay to compensate for the input load. The control strategies were validated by finding the system's natural frequency at the beginning of the test and maintaining a constant nominal load. Fractographies made with failed and non-failed specimens revealed the connection between the expected physical results and the natural frequency shift evolution. The implemented logic enables crack advancement tracking and failure determination. The developments here can be overflown to different resonance fatigue systems to characterize their endurance performance.
Robatto, Lucas
,
Rego, Ronnie
,
Righetti, Victor
,
Thim, Gilmar
,
Borille, Anderson
International Journal of Precision Engineering and Manufacturing Green Technology
, vol. 9
(2)
, pp. 473-484
Show abstract
Hide abstract © 2021, Korean Society for Precision Engineering.Powder metallurgy represents an alternative to increase sustainability in the manufacturing of automotive gears, but its potential is hindered by a certain lack of knowledge on surface integrity properties that can impair the gear performance. This study explores the effects of the microstructural differences induced by this chain on the residual stress heterogeneity state of gears. X-ray diffraction methods of macro residual stress mapping and line profile analysis were applied for measurements of gear teeth after subsequent steps of the powder metallurgy and the conventional wrought steel chains. The powder metallurgy chain induced more pronounced heterogeneities than the conventional manufacturing, characterized by non-uniform residual stress distributions along the lead and the involute profiles of gear flanks. These non-uniformities observed after carburizing were traced back to the previous steps, surface densification, sintering and compaction. The residual stress distribution patterns of these steps were compatible with the plasticity dynamics of each manufacturing process. Such surface integrity heterogeneities result in a residual stress gradient along the gears functional surface, exposing particular regions to be more susceptible to fatigue effects.
Robatto, Lucas
,
Rego, Ronnie
,
Mascheroni, Jose
,
Kretzer, Arthur
,
Criscuolo, Izabel
,
Borille, Anderson
Procedia CIRP
, vol. 108
(C)
, pp. 873-878
Show abstract
Hide abstract © 2022 The Authors.The evolution of residual stress (RS) induced by laser powder bed fusion (L-PBF) along post-processing steps of automotive carburizing steels is a topic still underexplored by the scientific community. In this study, L-PBF specimens of 20MnCr5 steel produced with different build orientations were subjected to the same stress relief, milling and carburizing steps. RS and the diffractogram full width of half maximum (FWHM) depth profiles obtained through X-ray diffraction were compared along the manufacturing chains. It was shown that the previous manufacturing steps influence the final RS state, from L-PBF to carburizing.
Gagg Filho, Luiz Arthur
,
da Silva Fernandes, Sandro
Advances in Space Research
, vol. 75
(7)
, pp. 5805-5843
Show abstract
Hide abstract © 2025 COSPARThis work describes the development of a semi-analytic theory for a preliminary orbit analysis of the GARATÉA-L Brazilian lunar probe. The dynamical model includes the effects of the zonal harmonics J2 up to J12, the effects of second- and third-degree tesserals and sectorials, and the third-body perturbation due to the attraction of the Earth. The Hamiltonian describing the dynamics is implicitly expressed in Delaunay variables, and, Hori's method is applied to derive a semi-analytic solution which is expressed in closed form with respect to the eccentricity. Expressions for Keplerian orbital elements are obtained including short-period and medium-period terms. In order to avoid singularities in eccentricity, non-singular orbital elements are introduced to compute frozen orbit conditions considering several values of inclinations and semi-major axes. A preliminary analysis of the orbit of the GARATÉA-L Brazilian probe is conducted, and the results are compared to those provided by several models using Cowell's method. A realistic model based on ephemeris data is also used for comparison. The findings reveal that the probe's nominal orbit does not exhibit a frozen condition in terms of eccentricity. A new inclination is proposed to freeze the orbit without altering the pericenter and apocenter altitudes. However, orbital evolution results in a collision with the Moon, as revealed by the 50 × 50 models. A polar frozen orbit is then suggested, offering the advantage of gradually shifting the sub-pericenter point from the South Pole toward the center of the Aitken Basin region.
da Silveira, Guilherme
,
da Silva Fernandes, Sandro
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 45
(11)
Show abstract
Hide abstract © 2023, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.The insertion of a payload into orbit is a very complex and costly activity. Therefore, the best performance of the launch vehicle is important for each launch. To achieve this goal, usually the vehicle trajectory is determined via an optimization process which results in the maximum payload mass that can be inserted into orbit or, equivalently, the minimum propellant expenditure to achieve orbit. This is a specially complex problem belonging to the general class of optimal control problems. This work investigates the trajectory optimization of a multistage launch vehicle. The optimal control problem is transformed into a nonlinear programming problem with the use of two different transcription methods: Hermite–Simpson collocation and multiple shooting. To solve the resulting parameter optimization problem, the gradient-based algorithm called sequential conjugate gradient-restoration algorithm is used, and an extension of the algorithm is proposed which enhances its applicability to more general optimization problems. The proposed algorithm is used to optimize the trajectory of the Brazilian microsatellite launcher VLM-1, in missions with different complexities. To validate the methodology, the results are compared with those obtained with a commercial optimization tool.
Gagg Filho, Luiz Arthur
,
da Silva Fernandes, Sandro
Advances in Space Research
, vol. 72
(9)
, pp. 3734-3755
Show abstract
Hide abstract © 2023 COSPARThis work studies transfer between non-coplanar circular orbits around Earth with the space vehicle performing a powered lunar flyby maneuver. The complete transfer trajectory is accomplished by an application of two or three impulsive velocity increments. First and final velocity increments are applied tangentially, respectively, to the departing and the arrival orbits around Earth. An optional second velocity increment is applied at the perilune in order to increase the effects of the flyby maneuver. Despite many works consider the powered lunar flyby instead of a natural lunar flyby, it is important to compare both maneuvers in the context of the complete trajectory. In this direction, the present work formulates and solves multiple point boundary value problems that determine the transfer trajectories considering three models: a three-dimensional patched-conic approximation, a model based on the spatial restricted three-body problem, and, a model based on the spatial bi-circular restricted four-body in which the influence of the Sun is included. The transfer trajectory solutions are compared with classical maneuvers and with transfers that perform a natural flyby maneuver. An interesting result shows that a decelerating propulsion during the flyby maneuver can provide a transfer trajectory with a fuel consumption smaller than the one of bi-parabolic maneuver even if the Sun's attraction is considered. Moreover, the influence of the Sun can decrease the time of flight and the apogee of the trajectory and it can save fuel consumption if the Sun's initial phase angle is properly chosen.
Gagg Filho, L. A.
,
da Silva Fernandes, S.
Revista Mexicana De Astronomia Y Astrofisica
, vol. 59
(1)
, pp. 11-43
Show abstract
Hide abstract © 2023: Instituto de Astronomía, Universidad Nacional Autónoma de México.This work describes several models to design optimal interplanetary trajectories. The transfer problem consists in transferring a space vehicle from a circular low Earth orbit (LEO) to a circular low orbit around a destiny planet (Venus or Mars). Models based on the two-body, four-body, and five-body problems are considered. Also, several versions of the patched-conic approximation are utilized including a detailed version that designs a lunar swing-by maneuver. The results show that the optimal trajectories for Earth-Mars and Earth-Venus missions collide with the Moon if a lunar swing-by maneuver with an unspecified altitude of the closest approach is included in the trajectory design; however, sub-optimal trajectories that do not collide with the Moon exist, presenting a smaller fuel consumption than the trajectories without lunar swing-by and with no greater changes in the time of flight.
Gagg Filho, Luiz Arthur
,
da Silva Fernandes, Sandro
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(5)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.This work extends the classic lunar patched-conic approximation model for Earth–Moon transfers by adding two complexities: the eccentricity of the Moon’s orbit around Earth and the eccentricity of the terminal orbits. In this way, the initial low Earth orbit (LEO) and the final low Moon orbit (LMO) are assumed elliptic. The transfer trajectory is performed by application of two impulses at the terminal orbits; however, they are not necessarily applied at the pericenter of the terminal orbits (LEO and LMO). The positions of application of the impulses are specified by the values of the true anomalies that define the point of departure in the LEO and the point of arrival in the LMO. The transfer problem is also formulated in the context of the planar elliptic restricted three-body problem with the same complexities: eccentricity of the primaries Earth and Moon, and the eccentricity of the terminal orbits. However, an additional final constraint is added relating the flight path angle of the transfer trajectory and the one of the LMO at the arrival time. In the proposed patched-conic approximation, this constraint does not appear as it is solved geometrically. In both models, a two-point boundary value problem solves the Earth–Moon trajectory. A one-degree-of-freedom problem, which uses the Moon’s position as a parameters, and a two-degree-of- freedom optimization problem, which sets the Moon’s position as an unknown to be solved, are also formulated in both models and solved by the sequential-gradient restoration algorithm. The results show some impossible configurations of arrival at LMO, as well as the agreements between the models. Also, a huge importance in the orientation of the LEO, determined by its argument of pericenter, is observed in the fuel consumption. So, a study of penalty on the fuel consumption due to the use of non-optimal values of argument of pericenter of the LEO is performed.
Muniz do Nascimento, Luiz Gustavo
,
Maia Araújo, Levi
,
da Silva Fernandes, Sandro
,
Kiyoshi Shimote, Wilson
,
Roversi Rapozo, Rodrigo
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(3)
Show abstract
Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.The objective of this work is to establish a set of procedures by applying computational tools to find optimal key parameters for the preliminary design of an expendable multistage launch vehicle starting from a specific set of mission requirements. In order to achieve this objective, the decomposition of the problem is made through an evaluation of the main disciplines related to the preliminary design of launch vehicles. Then, through the application of multidisciplinary design optimization methodologies, two solution methods are implemented in this work: the Multiple Subarc Gradient Restoration Algorithm and the Genetic Algorithm. These algorithms solve, respectively, the optimal control problem associated with the flight trajectory and propulsive curve optimization and the optimization problem of solid rocket motors. As an illustration of the method, for the problem proposed, while MSGRA achieved a fast optimization of the trajectory and the thrust profile, GA evaluated a total of 12,000 rocket motor configurations with 1721 Pareto designs achieved. Finally, an extensive analysis is made to the solutions obtained by these algorithms, and a multicriteria decision tool was applied to obtain a feasible two-stage launch vehicle.
M. de S. Santos, Vinícius
,
de P. Sales, Thiago
,
Ouisse, Morvan
Finite Elements in Analysis and Design
, vol. 245
Show abstract
Hide abstract © 2025 Elsevier B.V.Periodic structures have attracted interest across various fields of science and engineering due to their unique ability to manipulate wave propagation. The Wave-based Finite Element Method (WFEM) is typically employed to model such systems by relying on the dynamic behavior of a single unit cell of the lattice. However, the WFEM can face challenges in handling unit cell finite element (FE) models with several degrees of freedom (DoFs), as it involves operating with large-sized matrices. Therefore, in this work, we combine the WFEM with the Generalized Bloch-Mode Synthesis (GBMS) to offer a highly efficient and accurate method for modeling periodic structures. Three different types of unit cells were investigated in this study, demonstrating that highly reduced unit cell models can be obtained using the Craig-Bampton (CB) and Local-level Characteristic Constraint (L-CC) model reduction methods. By leveraging the advantages of the WFEM and the reduced-order unit cell models, harmonic forced responses were rapidly and accurately computed. Additionally, we showed that combining the WFEM with the GBMS mitigates numerical issues when computing forced responses, as the boundary DoFs are reduced to a smaller number of equations, avoiding the computation of high-order evanescent modes, a task that can be difficult to perform accurately for some unit cells.
Mauro de Souza Santos, Vinícius
,
de Paula Sales, Thiago
,
Ouisse, Morvan
Lecture Notes in Mechanical Engineering
, pp. 111-126
Show abstract
Hide abstract © The Author(s), under exclusive license to Springer Nature Switzerland AG 2025.This work investigates a novel metamaterial concept using the Wave-based Finite Element Method. The metamaterial comprises a periodic-like structure manufactured through fused filament deposition, featuring internal cavities filled with water. Experimental characterization of the dynamics of the periodic system without internal fluid confirms good agreement with numerical predictions obtained through frequency response function measurements. Furthermore, the dynamic behavior of the two-phase periodic metastructure is experimentally examined, where waves interact within the heterogeneous medium consisting of both fluid and solid phases. In this case, the resulting wave characteristics depend on the properties of both phases. It was shown that the fluid-filled metastructure exhibits vibration reduction through the whole frequency range compared to the case lacking internal fluid. Additionally, it was seen that the frequency range near the second attenuation band of the periodic metastructure without fluid can be enlarged after the fluid inclusion within the cavities of its unit cells, as a consequence of mass increase and damping effects. Consequently, this work presents a promising avenue for metastructure design, with potential applications in structural dynamics and acoustics.
Santos, Vinícius M.de S.
,
A. D. Martins, Yuri
,
E. A. A. dos Santos, Henrique
,
de P. Sales, Thiago
,
A. Rade, Domingos
International Journal of Mechanical Sciences
, vol. 285
Show abstract
Hide abstract © 2024Periodic structures have been attracting a great deal of academic and industrial interest lately, due to their distinctive vibration and wave propagation behavior, which can be explored for the development of innovative solutions to structural dynamics and vibroacoustic problems. Although such a potential has been demonstrated in a large number of studies, the investigation of detrimental effects, which can be present in practical applications, is still necessary. This paper reports investigations on the combined influence of uncertainties affecting ambient temperature — which alters material properties and induces stress-stiffening due to constrained thermal dilatation — and boundary conditions (BCs) on the bandgap characteristics of periodic beams. The space-dependent temperature fluctuations are represented as a one-dimensional stationary Gaussian random field, discretized using the Karhunen-Loève expansion, while non-ideal BCs, represented as springs, are modeled as discrete random variables. Sampling-based stochastic analyses of the central frequency and bandwidth of the beam's attenuation bands are performed using Monte Carlo simulations. The results demonstrate that the variability in the attenuation band features is influenced not only by the coefficients of variation (CVs) of the input random quantities, but also by the correlation length of the random temperature fluctuations. Numerical simulations reveal that the bandgap central frequency is primarily affected by the temperature random field, while the BCs govern the bandwidth. Although low CV and standard deviation values are obtained for the dispersion of the bandgap features, reliability analyses indicate that some designs exhibit low reliability. Increased variability in both the bandgap central frequency and bandwidth is observed for greater temperature correlation lengths and CVs. The contributions of the study include the proposal of a comprehensive stochastic modeling procedure duly accounting for relevant random influences, and evidencing that those influences can be significant, requiring consideration in the design of robust periodic structures.
de Souza Santos, Vinícius Mauro
,
de Paula Sales, Thiago
,
Ouisse, Morvan
Proceedings of ISMA 2024 International Conference on Noise and Vibration Engineering and Usd 2024 International Conference on Uncertainty in Structural Dynamics
, pp. 2627-2641
Show abstract
Hide abstract © 2024 Proceedings of ISMA 2024 - International Conference on Noise and Vibration Engineering and USD 2024 - International Conference on Uncertainty in Structural Dynamics. All rights reserved.Periodic structures have been attracting increasing interest due to their potential for manipulating waves. The Wave-based Finite Element Method (WFEM) is typically employed to model such systems, involving the examination of a finite element mesh of a single unit cell of the periodic lattice. However, the utilization of the WFEM with more challenging problems, encompassing unit cell models with several degrees of freedom, can be challenging, as it involves operating with large-sized matrices. To tackle this matter, one developed a modified generalized Bloch-mode synthesis that, in conjunction with the WFEM, can efficiently and accurately model periodic structures. Simulations were performed on a plate-like elastic metamaterial, where relative errors between resonances of the reduced model and the reference solution less than 0.5% and cross signature scale factor close to one across frequency were found, demonstrating the outstanding performance of the MGBMS and WFEM in computing dispersion curves, wave shapes, and forced responses.
Salsa Junior, Rubens Gonçalves
,
Sales, Thiago de Paula
,
Rade, Domingos Alves
Latin American Journal of Solids and Structures
, vol. 20
(6)
Show abstract
Hide abstract © 2023, Marcílio Alves. All rights reserved.Recent research on structural dynamics has steered towards elastic metamaterials, as band gap phenomena can be explored to mitigate vibration. A challenge in their design is the determination of configurations resulting in wider band gaps in lower frequency ranges. Since some level of damping is unavoidable in any real engineering structure, it is necessary to extend the current methodology of optimal design to provide a deeper understanding of how damping may affect the desired performance. Therefore, the main objective of this article is to propose and evaluate a numerical procedure for the optimization of band gaps in damped metamaterials. Specifically, a modified objective function that incorporates an evanescence index integral is used and two optimization schemes are implemented, each reflecting whether the structure is undamped or damped. It is shown that the optimal damped metamaterial has wider range of attenuation than the undamped optimal one, but with decreased attenuation levels. The optimization procedure is validated numerically for a finite structure, demonstrating reduced transmissibility of wave motions.
Yuan, Zhenyang
,
Alva, Elías
,
de Araújo, Tiago B.
,
Cavalieri, André V.G.
,
Hanifi, Ardeshir
Journal of Fluid Mechanics
, vol. 1015
Show abstract
Hide abstract © The Author(s), 2025. Published by Cambridge University Press. This is an Open Access article,In a combined experimental and numerical effort, we investigate the generation and reduction of airfoil tonal noise. The means of noise control are streak generators in the form of cylindrical roughness elements. These elements are placed periodically along the span of the airfoil at the mid-chord streamwise position. Experiments are performed for a wide range of Reynolds numbers and angles of attack in a companion work (Alva et al., AIAA Aviation Forum, 2023). In the present work, we concentrate on numerical investigations for a further investigation of selected cases. We have performed wall-resolved large-eddy simulations for a NACA 0012 airfoil at zero angle of attack and Mach 0.3. Two Reynolds numbers (0.8 × 105 and 1.0 × 105) have been investigated, showing acoustic results consistent with experiments at the same Reynolds but lower Mach numbers. Roughness elements attenuate tones in the acoustic field and, for the higher Reynolds number, suppress them. Through Fourier decomposition and spectral proper orthogonal decomposition analysis of streamwise velocity data, dominating structures have been identified. Further, the coupling between the structures generated by the surface roughness and the instability modes (Kelvin–Helmholtz) of the shear layer has been identified through stability analysis, suggesting stabilisation mechanisms by which the sound generation by the airfoil is reduced by the roughness elements.
Ferreira, Paulo H.
,
Moura, Rodrigo C.
,
de Araújo, Tiago B.
Physics of Fluids
, vol. 37
(2)
Show abstract
Hide abstract © 2025 Author(s).The present work explores a bio-inspired modification of a cylinder, incorporating a wavy pattern inspired by humpback whale flipper tubercles. Drawing on prior research on airfoils and wings, the investigation provides valuable insights into the implications of this novel geometry on cylinder flow, contributing to the existing knowledge in the field. A selection of four patterns of waviness (varying in amplitudes and wavelengths) is compared to a smooth (i.e., straight cylinder) model by measuring pressure distribution and aerodynamic forces. The study is conducted in a wind tunnel, considering Reynolds numbers from about 3.9 × 10 4 to 1.9 × 10 5 . Notable findings include a drag coefficient reduction of up to 25% for a model with 12% wavelength and 3% waviness amplitude. Flow visualization reveals the presence of two distinct phenomena: the formation of three-dimensional laminar separation bubbles, and the indications of counter-rotating vortex pairs over the cylinder surface. These flow structures contribute to explain the observed drag variation through changes in the separation line, base pressure, and other associated mechanisms. This study enhances our understanding of the performance of such bio-inspired designs.
Neves, Geovana
,
Bienemann, Rogério
,
de Araújo, Tiago Barbosa
,
da Silva, Roberto Gil Annes
AIAA Aviation Forum and Ascend 2025
Show abstract
Hide abstract © 2025 by Geovana Neves.This paper introduces the Standard Model ITA (SMI), an interchangeable aircraft model framework designed to investigate aeropropulsive integration of propellers in support of future sustainable aviation applications. Early design phases progress rapidly, requiring streamlined methods to capture aeropropulsive effects from high-level parameters within product development time constraints. Designed as a generic approach, the methodology can integrate aerodynamic data from theoretical models and wind tunnel tests (WTT), leveraging information at the integrated coefficient level to support quick comparative analysis. The method focuses on longitudinal characterization, describing the local angle of attack and dynamic pressure at the horizontal tail using 3D-equivalent parameters. For rear-mounted configurations, the same procedure enables the calculation of averaged propeller slipstream swirl and dynamic pressure effects at the pylon, while installed propeller inflow angles are determined via in-plane force analysis. The aerodynamic evaluation of the SMI platform was carried out using CFD RANS simulations for power-off conditions, with further characterization in poweron conditions using Flightstream®, a panel method solver. The wing-mounted configuration (SMI-L1) exhibits a significant reduction in static stability in powered conditions, whereas rear-mounted configurations (SMI-L2 and SMI-L3) are inherently more stable concepts. This research provides a structured methodology for incorporating aeropropulsive effects early in the design cycle, enhancing aircraft sizing efforts and supporting sustainable aviation objectives.
Yuan, Zhenyang
,
Alva, Elías
,
de Araujo, Tiago B.
,
Cavalieri, André V.G.
,
Hanifi, Ardeshir
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.In a combined experimental and numerical effort we investigate aerofoil tonal noise generation and reduction. The means of noise control are streak generators in form of cylindrical roughness elements. These elements are placed periodically along the span of aerofoil at the mid chord streamwise position. Experiments are performed for a wide range of Reynolds number and angle of attack. In the present work we concentrate on our numerical investigations. We have performed wall-resolved large-eddy simulations for a given angle of attack of 0 degree and Mach 0.3. Two Reynolds numbers 0.8 × 105 and 1.0 × 105 have been investigated, showing acoustic results consistent with experiments at the same Reynolds but lower Mach numbers. Roughness elements attenuate tones in the acoustic field, and, for the higher Reynolds number, suppress them. Through Fourier decomposition and POD analysis of streamwise velocity data, dominating structures have been identified. Further, the coupling between structures generated by surface roughness and instability modes (Kelvin-Helmholtz) of shear layer has been identified, suggesting stabilisation mechanisms by which the sound generation by the airfoil is reduced by the roughness elements.
Alva, Elías
,
Yuan, Zhenyang
,
Araújo, Tiago B.
,
Do Amaral, Filipe R.
,
Hanifi, Ardeshir
,
Cavalieri, André V.G.
AIAA Aviation and Aeronautics Forum and Exposition AIAA Aviation Forum 2023
Show abstract
Hide abstract © 2023, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.An array of cylindrical roughness elements was used to reduce the tonal noise introduced by the separation bubble over a NACA 0012 airfoil at low angles of attack. Experiments were performed for four configurations: a baseline smooth airfoils, two with roughness elements at only one of the airfoil surfaces (pressure side or suction side), and the other with roughness elements at both airfoil surfaces. Arowof spanwise periodically spaced cylinderswas placed close to the mid-chord position in order to induce streaks that render the bubble three-dimensional, decreasing separation and stabilizing the Kelvin-Helmholtz instability of the separated shear layer, which is related to tonal noise. Our results show a decrease, and in some cases the total suppression, of the tonal noise at Reynolds numbers ranging from 0.6×105 to 2.5×105, and angles of attack ranging from 0 to 4 degrees.
Ferreira, Paulo Henrique
,
de Araújo, Tiago Barbosa
,
Carvalho, Eduardo Oliveira
,
Fernandes, Lucas Dantas
,
Moura, Rodrigo Costa
Energies
, vol. 15
(23)
Show abstract
Hide abstract © 2022 by the authors.A numerical investigation is proposed to explore the flow past a novel wavy circular cylinder as a passive flow control, whose shape is determined by a sinusoidal function applied to its leading edge line, similar to studies with wavy leading-edge airfoils. The latter are motivated by the wavy-shaped tubercles found in the flippers of humpback whales, which are believed to improve their maneuverability. Our attempt is, therefore, to assess the effects of leading-edge waviness now on a simpler and canonical geometry: circular cylinders. The present work relies on iLES simulations conducted with Nektar++ at a Reynolds number of 3900. Besides the straight cylinder, two wavy geometries are assessed, which are determined by a single wavelength of 37.5% for two amplitudes, 3% and 11%, based on the mean diameter of the wavy cylinder. Our results showed that, contrary to what is usually the case with traditional wavy cylinders at similar Reynolds numbers, waviness caused a reduction in the near-wake recirculation length and an increase in the mean near-wake turbulent kinetic energy compared to the straight cylinder. This was followed by a reduction in base pressure (up to about 36%) leading to a rise in lift oscillations and also to a significant increase in the mean drag coefficient of up to about 28%. An attempt to detail the flow phenomena is provided, evidencing the emergence of counter-rotating pairs of streamwise vortices between peaks. It is argued that the differences observed in recirculation length, turbulent kinetic energy, and force coefficients start even prior to the formation of these coherent structures and end up with interactions with the near wake.
Bahdur, A. D.
,
Pirk, R.
,
Araújo, T. B.
Proceedings of the International Astronautical Congress Iac
, vol. 2022-September
Show abstract
Hide abstract © 2022 International Astronautical Federation, IAF. All rights reserved.A blowdown liquid fuelled rocket engine (LRE) survey, propelled by commercial hydrogen peroxide (CHP) and automotive ethanol, is presented. The main objective of this engine is to have a low-cost technology demonstrator to be used in a prototype of a training rocket for the Alcantara Launch Centre. In a LRE, the injector is an essential component since it is responsible for providing an efficient atomization and a stable burning in the combustion chamber. The complete decomposition of the pure hydrogen peroxide (H2O2) produces gaseous oxygen and water vapor. In this case, the commercial CHP is a 50% H2O2/50% H2O mixture. As there is much water in this mixture, a great part of the decomposition heat is absorbed by the water that remains after the catalytic bed. A crossover occurs at 63-64% mixture, when rapid, accelerated decomposition becomes self-sustaining. Different methods to model two-phase flow on a horizontal pipe have been studied: The homogeneous model, which, in a general fashion, the liquid and gas move at the same velocity; The separated flow model (SFM) that considers that both phases flow separately in the pipes; And the dimensional and similitude analysis. As the studied component is an injector (almost isentropic) composed by different subcomponents, the SFM is used. The sum of the area occupied by each of the phases must be the internal area of the injector, which are determined by the hydraulic diameter of each one (and) and the ratios (and) of the actual cross-section area of flow to the area of the hydraulic diameters. Furthermore, due to the all-transient characteristic of the blowdown, these hydraulic diameters are variable. In order to test and validate this blowdown LRE, a test bench was built using Commercial off-the-shelf (COTS) low-cost equipment compatible with the oxidizer. In addition, pressure transducers were installed to measure relevant data, regarding the decomposition produced, on the oxidizer tank as well as on the input/output of the catalytic bed. The results showed that the SFM is an appropriate solution to model this blowdown LRE and that for an accurate simulation, the Arrhenius parameters of the CHP with the catalyst must be determined by many tests.
Ferreira, Paulo H.
,
Moura, Rodrigo C.
,
Araújo, Tiago B.
AIAA Aviation 2022 Forum
Show abstract
Hide abstract © 2022, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.Flow over a humpback whale flippers bio-inspired wavy cylinder is experimentally investigated. Besides the smooth model, a selection of a set of 4 wave combinations (2 amplitudes x 2 wavelengths) is compared using pressure distribution and aerodynamic forces. The study is performed in a wind tunnel at Reynolds numbers ranging from 3.9 × 104 to 2 × 105, within the sub-critical regime. The most notable results show that, for the 12% wavelength, the 3% and 11% amplitudes have opposite effects, with a drag coefficient reduction of up to 25%, and an increase of up to 25%, respectively. Flow visualizations shows the formation of three-dimensional laminar separation bubbles and the action of counter-rotating vortex pairs, with a shift in the separation line and a change in the base pressure, which suggest the mechanisms behind drag variation.
Reghin, Rafael S.
,
Silva, Thiago B.O.
,
de Sousa, Rodrigo Sorbilli C.
,
Araújo, Tiago B.
,
da Silva, André F.C.
AIAA Science and Technology Forum and Exposition AIAA Scitech Forum 2022
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Hide abstract © 2022, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.An aircraft flying under icing conditions tends to accumulate ice on aerodynamic surfaces which deteriorates aircraft performance and may affect safety. Recent work obtained, via 3D-scanning, high-fidelity characterization of ice shapes generated in the NASA-CRM model swept wing in the NASA IRT icing wind tunnel. These shapes are highly three-dimensional and in order to better understand and isolate the effects of the three-dimensional parameters, various simplified shapes were built and tested in aerodynamic wind tunnels to compare the results with the high-fidelity representation. Even with this geometrical break-down, the aerodynamic phenomena that takes place in the highly swept wing of the NASA-CRM model are complex. The present work takes a step backwards in the complexity level, evaluating the threedimensional shapes effect on NACA 23012 airfoil, to provide basis for a better understanding of the NASA-CRM icing tests. The effects of horn ice shapes with different spanwise gaps sizes and orientations were evaluated by testing artificial ice shapes on the leading edge of a NACA 23012 airfoil under low-Reynolds-number conditions. The lift, drag, pitching moment and pressure distribution were measured for the clean airfoil and six ice shapes built. The aerodynamic performance and PIV measurements for each of these geometries are compared with its extruded 2D counterpart and clean airfoil configuration. The results regarding the size of the gaps in the ice shapes, showed that the increase in the gap widths directly improved airfoil performance. The PIV flow fields helped identify flow reattachment downstream the horn bubble for ice shapes with gaps. The surface oil visualization for the oriented ice shapes helped understand certain patterns and influence of the cross flow past the horn.
Silva, Thiago B.O.
,
Reghin, Rafael S.
,
de Sousa, Rodrigo S.C.
,
da Silva, André F.C.
,
Araújo, Tiago B.
,
Silva, Roberto G.A.
AIAA Science and Technology Forum and Exposition AIAA Scitech Forum 2022
Show abstract
Hide abstract © 2022, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.It is well-known that ice accretion can adversely impact the aerodynamic performance of airfoils and wings. In this work, we conducted an experimental investigation on the impact of different ice shapes on the flow around airfoils. The NACA 23012 and the GLC-305 airfoils were tested at a low-reynolds wind tunnel, which included forces, moments and surface pressure were evaluated, and Particle Image Velocimetry (PIV) was used for flow field measurement. The studied ice type was a simulated single horn based on the glaze ice accreted on airfoil leading edge, with different heights and chord position. The parametric approach was applied in order to vary the ice geometric characteristics. Evaluation was performed with the ice shape extruded throughout the entire span of the airfoil, and the objective of this research was to provide a flowfield-physics perspective on the flow with different ice geometries and its effect on the overall aerodynamic performance of the airfoil under low Reynolds conditions.
Kops, Renan Balbinotti
,
Papa, Ramon
,
Sêcco, Ney Rafael
,
Malatesta, Vinicius
Thermal Science and Engineering Progress
, vol. 67
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Hide abstract © 2025 Elsevier LtdAs an effort to reduce energy demand, researchers have been exploring the use of ejector pumps on cooling, heating and recirculation systems. To increase the ejectors efficiency, several studies propose optimizing the entrainment ratio and pressure ratio using CFD-based surrogate models. However, no study attempted to include an outlet temperature constraint, and there is no consensus on which surrogate model to use, or how to improve the models accuracy. The main goal of this paper is to develop a high-accuracy surrogate model, used to find optimal ejector geometries, that consider three functions of interest: maximizing the entrainment ratio, on various pressure ratios, constraining the outlet temperature. The methodology was implemented for a supersonic air ejector pump used to heat an aircrafts compartment. This work explore the correlation between the ejectors geometry and the functions of interest, the prediction accuracy of ten surrogate models, and a refinement process that increases the models accuracy at the pareto front. The resulting Universal Kriging model provided geometries that complied with the outlet temperature constraint and improved the entrainment ratio by 11.6% and 108.1% for the pressure ratios of 0.97 and 1.05, respectively, when compared to a geometry from the literature.
Sarmento, Victor
,
Malatesta, Vinicius
,
Pedras, Marcos
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 47
(8)
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Hide abstract © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2025.The aircraft flying qualities are assessed during preliminary design phases through dynamic stability derivatives and an adequate accuracy is necessary to avoid costly fixes after flight testing. The dynamic stability derivatives estimation process uses unsteady CFD or dynamic data acquisition in wind tunnel testing, but both are very expensive. However, using the Navier–Stokes equations rewritten in non-inertial reference frame embedded in a CFD software it is possible to estimate dynamic aerodynamic coefficients using steady-state CFD, which is demonstrated in the present work with adequate accuracy for both 2D and 3D study cases.
Gianei, Vitor Filipe Belan
,
Malatesta, Vinicius
,
Henriques, Izabela Batista
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 47
(5)
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Hide abstract © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2025.Optimizing the energy conversion processes within aircraft and developing novel aircraft configurations have become imperative for fostering a more sustainable aviation sector. Exergy analysis emerges as a valuable tool in pinpointing areas for improvement and evaluating innovative configurations. The present work intends to expand upon the exergy concept in the assessment of airfoil aerodynamics. This is achieved through drag breakdown and flow field analysis utilizing the exergetic method. The study employs computational fluid dynamics analysis, utilizing the airfoil NACA 0012 for subsonic compressible flow and NACA 2315, NACA 2312, and NACA 2309 for transonic compressible flow as test cases to illustrate the concept. Rates of exergy destruction and a thorough flow field analysis are presented along the wake downstream of the airfoil, comparing four turbulence models. The theoretical exergy method is juxtaposed with the classical near-field method and validated through technical reports. Ultimately, the findings indicate a potential for improvement using the exergy method in aerodynamics, resulting in a 12% reduction in drag in a 2D flow field, translating into potential energy savings up to 31000 W. Furthermore, it is also demonstrated that the impact of airfoil thickness variation on exergy destruction in the transonic regime is found to be negligible.
da Silva Tuan, Ana Flávia
,
Malatesta, Vinicius
,
Silva, André Fernando de Castro da
,
Jamme, Stéphane
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 46
(12)
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Hide abstract © The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering 2024.This study focuses on 2D RANS (Reynolds Averaged Navier-Stokes) simulations using Spalart-Allmaras and k- ω SST turbulence models for a supersonic air inlet featuring two different passive control systems: an air bleed system in the external ramp of the inlet and a two-dimensional bump. The supersonic inlet serving to capture and decelerate the high-speed incoming flows is aerodynamically indispensable to an airbreathing supersonic aircraft. Sometimes, depending on the conditions of the entry flow, the shock wave boundary layer interaction (SWBLI) can lead to inlet unstart if not controlled, due to thickened boundary layer. To verify the impact of the passive control systems, the inlet was tested at freestream Mach number of 2.0 and 2.03 as the geometry is very sensitive to Mach number change. Results indicate that the air bleed system is more effective for Mach 2.0 and reduces the bubble size of approximately 80.0%. In the case of the two-dimensional bump, it was noticed that the bump should be placed after the impinging shock on the geometry. Even though the bubble size does not reduce as much as for the air bleed system, for the two-dimensional bump, the SWBLI is weakened.
Garcia-Ribeiro, Daniel
,
Zanca, Augusto H.P.
,
Malatesta, Vinícius
,
Moura, Rodrigo C.
,
Sherwin, Spencer J.
World Congress in Computational Mechanics and Eccomas Congress
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Hide abstract © 2024, Scipedia S.L., All rights reserved.Spectral element methods (SEM) are receiving increased attention over recent years given their capability to yield LES-type results without turbulence models (implicit LES - iLES). There is, though, a lack of fundamental studies on the suitability of continuous Galerkin (CG) methods, as most studies have focused on discontinuous SEM. This work aims to investigate solution quality and numerical robustness of CG-iLES by discussing simulations of the Taylor- Green Vortex and of spatially-developing turbulent channel flows. The performance of a recently developed stabilization technique (GJP) receives special attention. We show that CG-iLES with GJP can outperform traditional LES and be competitive alongside discontinuous SEM iLES.
Domingos, Rodrigo Hoffmann
,
da Cunha Branda o Reis, Bruno
,
da Silva, Daniel Martins
,
Malatesta, Vinicius
Handbook of Numerical Simulation of in Flight Icing
, pp. 971-1000
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Hide abstract © Springer Nature Switzerland AG 2024. All rights reserved.In-flight ice protection is typically performed by mechanical, chemical, thermal, or hybrid systems. One of the most traditional, cost-effective, and still often used techniques is hot-air anti-icing, which normally heats the interior of the affected aerodynamic surfaces with an array of small hot-air jets generated by a perforated tube (piccolo). These devices are designed to optimally distribute the energy along the protected area, ensuring that the local heat demand for anti-icing can be satisfactorily achieved. In this chapter, an example of a low-cost numerical model to resolve the compressible internal flow along the length of a piccolo is provided. The governing equations are those of the thermodynamic state of air, mass continuity, momentum, and energy conservation. The equations are used in algebraic form and are solved in sequential control volumes that are axially distributed along with the piccolo. At each orifice of the piccolo, the airflow is also treated in one dimension, with the intrinsic three-dimensionality of the air efflux being modeled with the help of a discharge coefficient correlation. A correlation can be based on experimental data, which is the case in the comparisons to the experimental results presented later in this chapter. This technique is quite efficient since it allows the prediction of the flow distribution along with a piccolo without demanding a high computational effort. As a direct benefit, for instance, the use of such low-cost models allows the analysis of multiple piccolo configurations before the selection of one for laboratory testing or production.
Garcia-Ribeiro, Daniel
,
Malatesta, Vinícius
,
Moura, Rodrigo C.
,
Cerón-Muñoz, Hernán D.
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 45
(11)
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Hide abstract © 2023, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.Nowadays, numerical simulations of wind turbines based on the Reynolds-averaged Navier–Stokes (RANS) formulation are becoming, in terms of computational cost, increasingly more viable tools for geometry optimization and design. Nevertheless, a judicious use of RANS-type methods is still required to guarantee acceptable accuracy at manageable computational cost. Here, we assess the accuracy and cost of several well-known turbulence models (Spalart–Allmaras, k- ε , k- ω SST, along with transitional modelling) with and without a zigzag tape modelling for a representative horizontal axis wind turbine within a range of moderate Reynolds numbers (Re ≈ 3 × 10 5 to 8 × 10 5). This range allowed for the assessment of turbulence models under various complex flow conditions. Significant differences in performance have been found and, for a notable portion of the test cases, the k- ε model was able to deliver good results (similar to k- ω SST results) with a considerably coarser mesh. This suggests that k- ε , although often recognized as less accurate than k- ω SST, might actually be more efficient for wind turbine simulations. Also, although the best results came only with a coupled transition model which required a higher computational cost, this increase in cost is not exceedingly high and might allow for this model’s usage in later design stages. Accordingly, the present study is a valuable source for future wind turbine simulations and design and we hope that it fosters further developments in the field.
Resende, Gustavo Jorge
,
Malatesta, Vinicius
,
Savio, Marcos César
,
Castro, Breno Moura
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 45
(9)
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Hide abstract © 2023, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.Distributed propulsion (DP) is not a new concept but recent advances in electric motors and batteries, along with the need for more environmentally friendly products, brought this concept back to the spotlight. This paper addresses two types of DP: wingtip-mounted propellers and distributed propellers along the wingspan. The benchmark of the analysis is NASA’s X-57 “Maxwell” demonstrator. Another goal of this paper is to evaluate how good is the VSPAERO code to modeling aerodynamic flows, from a simple case of the isolated wing to a more complex 14 rotors case. The overall results show that VSPAERO provides consistent estimations for most cases scenarios, becoming a powerful tool for the pre-design of aircraft with distributed propulsion.
Bogado Sicuro, Bruno Henrique
,
Malatesta, Vinıcius
,
Papa, Ramon
Journal of Fluids Engineering Transactions of the ASME
, vol. 145
(1)
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Hide abstract © 2023 American Society of Mechanical Engineers (ASME). All rights reserved.The objective of this work is to develop and validate a computational fluid dynamics (CFD) model of a supersonic air ejector, a device largely used in aircraft, and to determine how its efficiency behaves when some of its geometric parameters vary, fully exploring the physical phenomena of the problem. It is important to highlight that in the aeronautical industry the competitiveness of any device intrinsically relies on its efficiency, such that a CFD model for an ejector is indispensable for proper design. This paper presents a study of several turbulence models Rk–e en, Rk–e std, k–x shear stress transport (SST), Spalart–Allmaras (SA), and generalized k–x (GEKO). A validation process was conducted by comparing CFD results with two supersonic air ejector experiments. The turbulence model was also validated with these experiments, and it was concluded that the k–x GEKO model is able to reproduce the physics of the supersonic air ejector problem with greater fidelity than traditional turbulence models in terms of entrainment ratio, with a 6% relative error reduction in relation to the traditional k–x SST model, which has been considered by multiple authors as the best Reynolds-averaged Navier–Stokes (RANS) approach in ejector’s CFD studies. After this validation process, the sensitivity of ejector efficiency to two geometric parameters was evaluated: the nozzle exit position and the ejector mixing chamber height.
Resende, Gustavo Jorge
,
Malatesta, Vinicius
,
Savio, Marcos César
,
Castro, Breno Moura
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 5
, pp. 3378-3400
Show abstract
Hide abstract © (2022) by International Council of Aeronautical Sciences (ICAS) All rights reserved.Distributed propulsion (DP) is not a new concept but recent advances in electric motors and batteries, along with the need for more environmentally friendly products, brought this concept back to the spotlight. This paper addresses two types of DP: wingtip-mounted propellers and distributed propellers along the wingspan. The benchmark of the analysis is NASA’s X-57 "Maxwell" demonstrator. Another goal of this paper is to evaluate how good is the VSPAERO code to modeling aerodynamic flows, from a simple case of the isolated wing to a more complex 14 rotors case. The overall results show that VSPAERO provides good estimations for most cases.
Verri, Angelo Antonio
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de Silva Bussamra, Flávio Luiz
,
Kleine, Vitor Gabriel
,
de Lima Almeida, Orlando G.
,
Gomes, Arthur Barbosa
,
Schleetz, Henrique Stacheski
,
de Oliveira, Bruno Kronbauer
,
de Carvalho Menezes, Withor F.
,
de Melo, Felipe Buarque C.
,
Fernandes, Julio Cesar Santana
AIAA Aviation Forum and Ascend 2025
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Hide abstract © 2025, American Institute of Aeronautics and Astronautics Inc, AIAA. All rights reserved.This paper showcases the collaborative efforts between ITA (academic) and Embraer (aircraft manufacturer) in developing advanced methods to address the upcoming challenges of the 4th Aeroelastic Prediction Workshop. For predicting static wing loads, a rapid conceptual design method that accounts for structural geometric nonlinearity is introduced. A matched flutter solution is proposed for control surface flutter in geometrically nonlinear wings. For predicting limit cycle oscillations, the approach combining an unsteady vortex lattice with a transient structural geometric nonlinear solver is presented. Furthermore, a framework that integrates an open-source Reynolds-Averaged Navier-Stokes solver with a geometric nonlinear structural solver is developed to handle transonic static deflections.
Alva, Elías
,
Yuan, Zhenyang
,
Hanifi, Ardeshir
,
Henningson, Dan
,
Kleine, Vitor G.
,
Cavalieri, André V.G.
AIAA Aviation Forum and Ascend 2025
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Hide abstract © 2025 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.The Actuator Line Method (ALM) is a technique that replaces the detailed airfoil geometry with distributed body forces to predict the flow field. ALM has been widely employed for simulating rotating blade wakes due to its flexibility and accuracy in the far field. In this study, the applicability of ALM for unsteady aerodynamics and acoustic field prediction is evaluated. The case study considered is the harmonic transverse oscillation of a thin airfoil in uniform flow. The ALM body forces are distributed over a few grid points following a Gaussian function, with a range of smearing ratio of ε/c (smearing parameter over the chord length) between 0.4 and 1. These forces are computed using thin airfoil theory with the Prandtl-Glauert correction for compressible regime. Based on these computations, the compressible Navier-Stokes equations are numerically solved, yielding the velocity and pressure fields. ALM lift results are validated against unsteady aerodynamic theory in the subsonic regime. Moreover, results demonstrate an acoustic field consistent with a dipole distribution and a spectrum exhibiting a frequency corresponding to the plunging motion. Furthermore, the acoustic results are validated through an acoustic analogy approach, involving the prediction of the acoustic field via Green’s function. The prediction of the acoustic far-field using ALM is expected to significantly reduce the computational cost of compressible simulations applied to propeller and wind turbine aeroacoustics.
Kleine, Vitor G.
,
Hanifi, Ardeshir
,
Henningson, Dan S.
AIAA Journal
, vol. 61
(5)
, pp. 2048-2059
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Hide abstract © 2023, AIAA International. All rights reserved.Two configurations typical of fixed-wing aircraft are simulated with the actuator line method (ALM): a wing with winglets, and a T tail. The ALM is extensively used in rotor simulations to model the blades by body forces, which are calculated from airfoil data and the relative flow velocity. This method has not been used to simulate airplane aerodynamics, despite its advantage of allowing coarser grids. This may be credited to the failure of the uncorrected ALM to accurately predict forces near the tip of the wings, even for simple configurations. The recently proposed vortex-based smearing correction shows improved results, suggesting those limitations are part of the past. For the nonplanar configurations studied in this work, differences between the ALM with the original smearing correction and a nonlinear lifting line (LL) method are observed near the intersection of surfaces because the circulation generated in the numerical simulation differs from the calculated corrected circulation. A vorticity magnitude correction is proposed, which improves the agreement between the ALM and the LL method. This second-order correction resolves the ambiguity in the velocity used to define the lift force. The good results indicate that the improved ALM can be used for airplane aerodynamics, with an accuracy similar to the LL method.
Kleine, Vitor G.
,
Hanifi, Ardeshir
,
Henningson, Dan S.
Journal of Fluid Mechanics
, vol. 961
Show abstract
Hide abstract © The Author(s), 2023. Published by Cambridge University Press.The actuator line method (ALM) is used extensively in wind turbine and rotor simulations. However, its original uncorrected formulation overestimates the forces near the tip of the blades and does not reproduce well forces on translating wings. The recently proposed vortex-based smearing correction for the ALM is a correction based on physical and mathematical properties of the simulation that allows for a more accurate and general ALM. So far, to correct the forces on the blades, the smearing correction depended on an iterative process at every time step, which is usually slower, less stable and less deterministic than direct methods. In this work, a non-iterative process is proposed and validated. First, we propose a formulation of the nonlinear lifting line that is equivalent to the ALM with smearing correction, showing that the results are practically identical for a translating wing. Then, by linearizing the lifting line method, the iterative process of the correction is substituted by the direct solution of a small linear system. No significant difference is observed in the results of the iterative and non-iterative corrections, in both wing and rotor simulations. Additional contributions of the present work include the use of a more accurate approximation for the velocity induced by a smeared vortex segment and the implementation of a free-vortex wake model to define the vortex sheet, which contribute to the accuracy and generality of the method. The results presented here may motivate the adoption of the ALM by other communities, for example, in fixed-wing applications.
Kleine, V. G.
,
Franceschini, L.
,
Carmo, B. S.
,
Hanifi, A.
,
Henningson, D. S.
Physics of Fluids
, vol. 34
(7)
Show abstract
Hide abstract © 2022 Author(s).Floating offshore wind turbines (FOWTs) are subjected to platform motion induced by wind and wave loads. The oscillatory movement trigger vortex instabilities, modifying the wake structure and influencing the flow reaching downstream wind turbines. In this work, the wake of a FOWT is analyzed by means of numerical simulations and a comparison with linear stability theory. Two simplified models based on the stability of vortices are developed for all degrees of freedom of turbine motion. In our numerical simulations, the wind turbine blades are modeled as actuator lines and a spectral-element method with low dispersion and dissipation is employed to study the evolution of the perturbations. The turbine motion excites vortex instability modes predicted by the linear stability of helical vortices. The flow structures that are formed in the non-linear regime are a consequence of the growth of these modes and preserve some of the characteristics that can be explained and predicted by the linear theory. The number of vortices that interact and the growth rate of disturbances are well predicted by a simple stability model of a two-dimensional row of vortices. For all types of motion, the highest growth rate is observed when the frequency of motion is one and a half the frequency of rotation of the turbine that induces the out-of-phase vortex pairing mechanism. For lower frequencies of motion, several vortices coalesce to form large flow structures, which cause the high amplitude of oscillations in the streamwise velocities, which may increase fatigue or induce high amplitude motion on downstream turbines.
Kleine, Vitor G.
,
Hanifi, A.
,
Henningson, D. S.
33rd Congress of the International Council of the Aeronautical Sciences Icas 2022
, vol. 4
, pp. 3048-3058
Show abstract
Hide abstract © (2022) by International Council of Aeronautical Sciences (ICAS) All rights reserved.The system of vortices created by the hub and tip vortices of rotors and propellers is composed of two subsystems of helical vortices that have different radii and pitches. A similar system of external and internal vortices is created by some blade devices proposed to destabilize the tip vortices of helicopters. The steady solution of these systems of vortices was recently described. However, their stability was not studied. The stability of a system of multiple helical vortices was studied in this work using a complex-step technique to linearize the Biot-Savart law and the vorticity transport equations. It was noted that the hub and tip vortices do not interact and their linear stability can be treated separately, if the velocity field induced by one system is considered in the stability of the other. For a ratio of radius of 0.8, strong interaction between the vortices was observed, with an out-of-phase mechanism appearing as one of the main phenomena.
Kleine, V. G.
,
Hanifi, A.
,
Henningson, D. S.
Proceedings of the Royal Society A Mathematical Physical and Engineering Sciences
, vol. 478
(2262)
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Hide abstract © 2022 Royal Society Publishing. All rights reserved.The use of the complex velocity potential and the complex velocity is widely disseminated in the study of two-dimensional incompressible potential flows. The advantages of working with complex analytical functions made this representation of the flow ubiquitous in the field of theoretical aerodynamics. However, this representation is not usually employed in linear stability studies, where the representation of the velocity as real vectors is preferred by most authors, in order to allow the representation of the perturbation as the complex exponential function. Some of the classical attempts to use the complex velocity potential in stability studies suffer from formal errors. In this work, we present a framework that reconciles these two complex representations using bicomplex numbers. This framework is applied to the stability of the von Kármán vortex street and a generalized formula is found. It is shown that the classical results of the symmetric and staggered von Kármán vortex streets are just particular cases of the generalized dynamical system in bicomplex formulation.
Copriva, Rogerio Greco
,
de Oliveira, Wesley Rodrigues
,
Trabasso, Luís Gonzaga
Journal of Aerospace Technology and Management
, vol. 16
Show abstract
Hide abstract © 2024, Departamento de Ciencia e Tecnologia Aeroespacial. All rights reserved.The aerospace industry continually seeks to optimize product development processes to remain competitive. Design for Excellence (DFX) plays a crucial role in meeting customer expectations while aligning with organizational capabilities. However, the diversity of DFX technological areas and methods can make it challenging for companies to select the appropriate ones for each project. Successful DFX application, ensuring projects stay within scope, time, cost, and quality constraints without overburdening the development process, often depends on the engineering team’s experience and the project phase. This work maps DFX technological areas to address the decision-making problem of selecting the most suitable ones for various projects. The objective is to evaluate, from the engineering team’s perspective, whether a general approach can guide project managers in selecting key DFX areas, considering a typical aerospace organization’s project portfolio and specific project phase characteristics. Starting with a literature review of DFX in aerospace, the research includes a survey along with senior product development engineers. Quantitative results are gathered using the Likert scale and analyzed through the analytic hierarchy process (AHP). The paper presents a method to guide the initial selection of DFX areas, aiding project managers and engineers in designing complex products.
Da Silva Kothe, Angelo Jeronimo
,
De Leles Ferreira Filho, Anesio
,
Domingues, Elder Geraldo
,
De Oliveira, Wesley Rodrigues
,
Togo, Henrique
2024 Workshop on Communication Networks and Power Systems Wcnps 2024
Show abstract
Hide abstract © 2024 IEEE.The use of statistical techniques, such as stochastic processes, Monte Carlo simulations and analysis of variance (ANOVA), has been widely used in power system analysis and are essential tools for developing studies and models with high methodological rigor. Sensitivity analysis, on the other hand, is widely recognized for its importance in robust modeling and uncertainty assessment, and although it is receiving increasing attention, it is still underused. For this reason, this study aims to compare sensitivity analysis methods in the context of power systems, assessing their effectiveness. To this end, a methodology that determines the technical impacts of the insertion of photovoltaic distributed generation on a feeder was adapted to evaluate the effects of inverter, system and location factors on average voltage violations. The results show the superiority of the global sensitivity analysis, which, by using Monte Carlo simulations, associates uncertainties in the inputs with the outputs, revealing previously unknown correlations or confirming existing ones, such as the well-known influence of inverters' reactive power on bus voltages and its potential application in voltage control.
Da C. Matheus, Aline
,
De Oliveira, Wesley R.
,
Villani, Emilia
IEEE Transactions on Intelligent Transportation Systems
, vol. 25
(11)
, pp. 15718-15731
Show abstract
Hide abstract © 2024 IEEE.High fidelity flight simulators use motion platforms to reproduce the feeling of motion from a real flight. While most of the published works for both aircraft and vehicle simulators are related to parallel motion platforms, this work approaches the problem of designing the motion cueing algorithm of a flight simulator based on a serial manipulator. The simulator presents a large cockpit with an embedded visual system and dimensions that resemble those of an aircraft flight deck. Motion cueing in this context should be able to minimize false cues while ensuring safe operation, coping not only with the dynamic and kinematic constraints of the robot but also avoiding crash events that might happen between the cockpit and the serial arm. While there have been several contributions regarding classical filtering, tuning optimization, and model-based predictive control approaches to cope with constraints of parallel platforms, they result in the inefficient utilization of the robot workspace or even the inability to handle collisions of the cockpit with the robot. This work presents a novel motion cueing algorithm for a serial robotic flight simulator, which focuses on ensuring safety regarding the physical boundaries of the cockpit while enhancing motion fidelity. The approach is based on a hybrid model-based predictor that uses a neural network to infer workspace collisions in real-time (including crash events of the cockpit with the robotic arm), releasing a non-linear deterministic control action that acts as a feedforward reference governor. Simulation and experimental results evince improved workspace usage while ensuring safe operation.
De Oliveira, Wesley R.
IEEE International Conference on Automation Science and Engineering
, pp. 3069-3074
Show abstract
Hide abstract © 2024 IEEE.This paper presents an application of the Complex Fuzzy Set (CFS) concept to the adaptation of an automated condition monitoring method (CMM). It is founded on the previous work from Ramot, which introduced the core aspects of the CFS and defined a related technique for measuring the similarity between two signals. The technique is adapted to the important problem of predicting the health of a system or machine. Some analyses based on synthetic signals are performed to theoretically support main aspects of the method. Other results focus on the use of synthetic signals from a robot model to monitor robot joint degradation, showing the potential of the CMM for different industrial applications that could benefit from a soft online condition monitoring approach.
da Silva Santos, Kleber Roberto
,
de Oliveira, Wesley Rodrigues
,
Villani, Emília
,
Dttmann, Augusto
Computers in Industry
, vol. 147
Show abstract
Hide abstract © 2023 Elsevier B.V.This work presents a novel approach for 3D scanning inspection of industrial sealed parts based on data fusion from a 2D-laser beam sensor and the motion pattern of a robotic arm. The method provides as output the 3D geometrical shape and volume of the inspected part in order to allow for automatic compliance check according to process requirements. The solution is implemented and tested in sealed riveted fasteners, which are common in the automotive and aerospace industry. The effectiveness and robustness of the method is evaluated through the comparison of the obtained results with those from a 3D laser scanner system. The evaluation campaign was performed in a noisy environment (i.e., without illumination and temperature control), representative of an industrial shop floor. Statistical analyses show the system can perform geometry prediction with an overall error of 0.340 mm and is able to reject non-compliant sealed structures with a reliability of 96.6%, confirming that the proposed method is suitable to modern collaborative robotized aerospace and automotive assembly cells.
Ferreira, Caue O.
,
Silva, Cesar L.
,
Eguti, Carlos C.A.
,
Oliveira, Wesley R.
,
Villani, Emília
IEEE International Conference on Automation Science and Engineering
, vol. 2023-August
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Hide abstract © 2023 IEEE.In this work, a photorealistic virtual simulator is developed to simulate the flight dynamics of an unmanned aerial vehicle (UAV - quadcopter drone) with a camera embedded, whose photographing process can be also emulated to gather image and flight data that can be further used to point cloud generation and 3D reconstruction as in digital photogrammetry process. The system is intended to simulate the UAV-based digital photogrammetry of large structures (industrial structures, small buildings, residences). To accomplish this goal, the mathematical modeling of the dynamics of a commercial-of-the-shelf drone was developed and a flight controller was designed and verified in Matlab. Finally, the simulator is verified, generating a descriptive point cloud of an inspection mission that is virtually simulated. The 3D reconstruction of the object of analysis was properly performed in the photorealistic environment.
Garcia, Ivan
,
Gerbeth, Lukas
,
Villani, Emilia
,
Oliveira, Wesley
,
Mello, Joao
Hora 2023 2023 5th International Congress on Human Computer Interaction Optimization and Robotic Applications Proceedings
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Hide abstract © 2023 IEEE.This paper discusses an approach for implementing predictive and reliability displays in aircraft manufacturing processes. The aim is to support the operator to complete all operations with quality, safety, efficient resource utilization, and on schedule. This study presents the first step of the design process to assess different ways of conveying automation information to operators. The primary goal here is to propose a first iteration that aids in future display design iterations prior to behavioral studies. Additionally, this paper presents the design and testing of a representative test demonstrator for aircraft manufacturing processes, which will be used to evaluate the effectiveness of these displays. The authors used the Human Readiness Level (HLR) framework to design the test demonstrator, considering the specific needs and requirements of the aircraft manufacturing industry. The paper presents simulation and test demonstrator results and the collected feedback from participants. The findings suggest that the test demonstrator can be a valuable tool for improving the overall efficiency of the manufacturing process. The paper contributes to the body of knowledge on the use of advanced technologies in improving manufacturing processes by providing insights into the potential benefits and limitations of predictive and reliability displays and identifying areas for further research and development.
de Mello, Joao Marcos Gomes
,
Trabasso, Luís Gonzaga
,
Silva, André Vinícius Santos
,
de Oliveira, Wesley Rodrigues
International Journal of Advanced Manufacturing Technology
, vol. 124
(5-6)
, pp. 1951-1969
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Hide abstract © 2022, The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature.The aeronautic manufacturing industry has been seeking to enhance competitiveness and product quality by applying the Industry 4.0’s technologies. Particularly, on the roadmap of the digital twin era, a way to achieve a reduction in manufacturing time and thus production cost is to obtain prediction models of the main elementary assembly operations and functions within aircraft manufacturing process, such as the clamping force applied by the temporary fasteners on the aircraft’s structural parts. Besides being a mandatory operation, it affects multiple tasks along the product’s assembly lifecycle. This work focuses on the role of the clamping force in the assembly process, establishing its functional model by means of an experimental approach based upon resources used on a real shop floor of a major aircraft manufacturer. To evince the main requirements that the clamping force tools can achieve, this work employs the Taguchi Design method, design of experiments, and process capability analysis. The model resulted from the aforementioned methods and tools allows the assembly behavior prediction and thus the control of the manufacturing process, ultimately yielding a better geometry quality.
Oliveira, W. R.
,
Trabasso, L. G.
Robotica
, vol. 40
(8)
, pp. 2592-2609
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Hide abstract © This work deals with the elastostatic identification of industrial manipulators. By reviewing the basics of the physical elastic properties of both links and joints in the framework of the lumped stiffness modeling techniques, the Gramian nature of the stiffness matrices has been found out adequate to do so. Then, a novel optimization method has been developed, which incorporates the Gramian matrix formulation along a non-linear optimization process, acting as an intrinsic constraint for the conservativeness of the elastostatic modeling. Numerical and experimental analyses evince the effectiveness of the proposed method, as the elastostatic models obtained by means of the proposed technique predict more than 93.7% of the compliance deviations of a real industrial robot. The proposed method is simple enough to be jointly applicable to the most recent elastostatic model reduction techniques.
Santos, Kleber Roberto da Silva
,
Villani, Emília
,
de Oliveira, Wesley Rodrigues
,
Dttman, Augusto
Robotics and Computer Integrated Manufacturing
, vol. 73
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Hide abstract © 2021This work presents a novel approach for visual servoing of robotized aerospace manufacturing cells, based on the combined use of a camera and a 2D-beam scanner and a 1-D beam distance sensor attached to the end-effector of a collaborative robot. The proposed system can detect features associated with mechanical bounds over the aircraft structure, making possible the robot automatic online trajectory/path generation when the robot performs a target task over an aeronautical part. The effectiveness of this method is demonstrated by means of experimental evaluations carried out in unstructured environments without illumination and temperature control (simulating real shop floor conditions), evincing that the proposed approach is more robust. We also show that it is able to automatically generate and follow a target path with an accuracy of 0.40 mm and repeatability of 0.59 mm, which is roughly 2 times more accurate than the classical computer vision servoing used in the experiments. The proposed solution is suitable to applications in modern collaborative robotized aerospace assembly cells.
Santos, Willer G.
,
Mason, Paul
,
Stoneking, Eric T.
,
Sarli, Bruno V.
Journal of Guidance Control and Dynamics
, vol. 48
(2)
, pp. 282-296
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Hide abstract © 2024 by the American Institute of Aeronautics and Astronautics, Inc. All rights reserved.The capacity to keep a desired topology with a requested accuracy plays a significant role in every spacecraft formation-flying operation. These missions can be terminated in case of an unexpected spacecraft fault, preventing the system from returning to its nominal configuration. This paper presents and tests a new recovery solution, called Reconfigurable Guidance Strategy (RGS), for the spacecraft formation-flying control problem subject to a look-inplace permanent thruster fault. The proposed method relies on autonomously and in real-time reconfiguring the guidance function to compensate for the loss of the spacecraft actuation system. The performance and cost of the RGS have been tested in a high-fidelity simulation scenario, the 42 spacecraft simulator developed by NASA Goddard Space Flight Center, taking into account orbital and rotational nonlinear coupled dynamics, high-order perturbation models, and actuator and sensor models. The numerical simulation results have demonstrated the proposed recovery strategy’s effectiveness, feasibility, and robustness.
Albuquerque, Pedro Kukulka de
,
Santos, Willer Gomes dos
,
Costa, Paulo
,
Barreto, Alexandre
Sensors
, vol. 24
(11)
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Hide abstract © 2024 by the authors.This research unveils a cutting-edge navigation system for deep space missions that utilizes cosmic microwave background (CMB) sensor readings to enhance spacecraft positioning and velocity estimation accuracy significantly. By exploiting the Doppler-shifted CMB spectrum and integrating it with optical measurements for celestial navigation, this approach employs advanced data processing through the Unscented Kalman Filter (UKF), enabling precise navigation amid the complexities of space travel. The simulation results confirm the system’s exceptional precision and resilience in deep space missions, marking a significant advancement in astronautics and paving the way for future space exploration endeavors.
Quevedo Mantovani, Lorenzzo
,
dos Santos, Willer Gomes
,
Cardoso-Ribeiro, Flávio Luiz
,
Cardoso dos Santos, Josué
Journal of the Brazilian Society of Mechanical Sciences and Engineering
, vol. 44
(12)
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Hide abstract © 2022, The Author(s), under exclusive licence to The Brazilian Society of Mechanical Sciences and Engineering.The use of CubeSats is increasing to a wide range of areas in science and technology with some of them requiring an accurate Attitude Determination and Control System (ADCS) and deployable structures such as booms. However, small satellites commonly do not have latching systems to lock their booms, which introduce vibrations and oscillations and might degrade the ADCS performance. Also, some applications propose missions with CubeSats operating in close proximity and coordination, requiring thrusters to perform orbit maneuvers such as the planned ITASAT-2 spacecraft formation flying mission, which will have non-latching booms and a thruster. These thrusters can excite the satellite’s non-latching flexible booms, intensifying their impact on the ADCS. Additionally, on-off thrusters are usually controlled using a Pulse-Width Modulation (PWM), introducing more effects in the system’s dynamic. Hence, motivated by the ITASAT-2 mission, this work aims to understand the impact of a thruster’s PWM parameters in the non-latching flexible booms dynamics. Also, this work presents a framework to obtain the influence of PWM parameters on a satellite, which can be applied to other small spacecraft. The results show that booms’ deformation decreases when the thruster provides a continuous force, compared to a modulated force. Peaks in deformation and rotation were identified near frequencies of the non-latching flexible booms’ system. Further, it was verified that resonances might occur in latched booms at distinct PWM periods. Moreover, the influence of the non-latching mechanism and PWM parameters was observed in the system forming regions of larger deformation.
Santos, Alessandro R.
,
Almeida, Vilson R.
,
Santos, Willer G.
Optical Engineering
, vol. 61
(8)
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Hide abstract © 2022 Society of Photo-Optical Instrumentation Engineers (SPIE).Silicon nanophotonics is contributing to the development of devices with small dimensions and low energy consumption. In optical systems for space applications, whether in large or small satellites, such as CubeSat, the demand for photonic devices has been a necessity, mainly in the communication subsystem, due to limitations in the conventional optical beam pointing subsystems. Silicon nanophotonics can be a solution in this case as it allows for the construction of an optical beam pointing system without moving parts, such as optical phased array antennas, in which the component responsible for the pointing functionality is the optical phase modulator. With this objective, we propose an efficient non-resonant all-optical modulator based on an Archimedean spiral waveguide topology by means of the indirect thermo-optical effect. Computational results are presented and discussed.
Moreira, Guilherme
,
Pleffken, Daniel Rondon
,
Cerqueira, Christopher
,
Santos, Willer
2022 13th International Conference on Mechanical and Aerospace Engineering Icmae 2022
, pp. 465-471
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Hide abstract © 2022 IEEE.The earlier phases of any product development greatly influence its life cycle, especially in the aerospace field. Therefore, precise requirements are critical for good acquisition/development contract execution. Firstly, this study has made use of OPM (Object Process Methodology) to model the current Brazilian Air Force Policy for aerospace products' life cycle and a robust hazard analysis technique (STPA-System-Theoretic Accident Model and Processes) to investigate the causal factors which lead to negative impacts on the contract elaboration process for military aerospace products in Brazil. STPA uses System Theory to model any process as a feedback control structure. Focusing on the minimization of losses, the method considers the hazards, safety constraints, unsafe control actions, and causal factors. Based on that, it proposes requirements (which can be understood as recommendations), showing a path throughout the earlier phases of the Brazilian military aerospace products life cycle to improve the contract elaboration process.
Quevedo Mantovani, Lorenzzo
,
Gomes dos Santos, Willer
,
Cardoso-Ribeiro, Flávio Luiz
,
Vergueiro Loures da Costa, Luis Eduardo
Aerospace Science and Technology
, vol. 120
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Hide abstract © 2021 Elsevier Masson SASThe Scintillation Prediction Observations Research Task (SPORT) nanosatellite is being developed in partnership with the National Aeronautics and Space Administration agency and the Brazilian Space Agency, with its launch planned for 2022. Its goal is to collect data to improve our understanding of plasma bubbles and the condition that lead to their formation, helping to predict and mitigate their interference in navigation and communication systems. Therefore, to reach this goal, the satellite has several scientific instruments to perform in-situ measurements, with five of them positioned on four booms. These booms do not have a latching system to lock their position; instead, torsional springs are employed to keep them in the deployed state, holding them against their mechanism's structure. This configuration of torsional spring and collision may lead to vibration with the potential to degrade the Attitude Determination and Control System performance, impacting the whole mission. Motivated by the lack of literature covering the non-latching booms dynamics in satellites, this work proposes a framework based on multibody dynamics to simulate satellites with such booms. It also presents a practical method to acquire experimental data and identify the parameters of the booms' deployment mechanism. Later, this work applies the proposed framework and investigates the impact of non-latching booms on the satellite control system to verify if SPORT is able to complete the maneuver. Therefore, experiments were conducted to calibrate both spring and collision models. The multibody model of the satellite was developed and later validated using commercial software. The method for capturing booms' data and determining the mechanisms' parameters shows a satisfactory performance near the booms' deployment position. The proposed framework to simulate satellites with non-latching booms is applied to the SPORT satellite. Simulations in closed-loop indicate that the booms' influence on the SPORT's control system is negligible and the satellite meets its requirements.