
Gilberto Petraconi Filho
Linhas de Pesquisa
- • Tecnologia de plasmas para materiais aeroespaciais
Publicações (83)
Zircon and alumina precursor hybrid suspension on high-velocity plasma spray – coating morphology and compositional analysis
Maciel, Homero F.S. , Gomes, Marcelo P. , Campos, Tiago M.B. , Petraconi, Gilberto , Miranda, Felipe S.
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© 2025 Elsevier B.V.This study explores the synthesis and comprehensive characterization of thick coatings developed using alumina (liquid phase) and zirconium silicate (solid phase) hybrid precursors. The coatings were deposited onto graphite substrates using a supersonic plasma spray process, allowing for the simultaneous deposition of liquid and solid phases, and forming Al₂O₃, SiO₂, ZrO₂, and ZrSiO₄. Advanced characterization techniques, including SEM, EDS, XRD, Raman spectroscopy, FTIR, thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC), were employed to investigate the microstructure, phase composition, and thermal stability of the coatings. The TGA/DSC results revealed critical thermal events, including the crystallization of spinel and α-Al₂O₃ phases, mullite formation, and ZrSiO₄ recrystallization, suggesting the hybrid precursor's effectiveness in generating thermally stable phases. Post-thermal testing at 1400 °C showed increased tetragonal ZrO₂ content and the formation of amorphous and aluminosilicate phases, convenient to enhanced coating densification, self-healing properties, and thermal resistance. These findings highlight the potential of hybrid precursor-based coatings for high-temperature applications, pointing toward the development of a robust solution for advanced thermal and environmental barrier systems in the aerospace and industrial sectors.
Thermal plasma technology applied to the inertization process of the inorganic fraction of sewage sludge generated from municipal wastewater treatment plant
de Sant’Anna, Alvaro Busquet , de Souza Miranda, Felipe , William Paiva Moreira, Pedro , da Cruz, Antonio Carlos , Essiptchouk, Alexei , Ferreira, Antônio , Fuji, Marcio , Petraconi, Gilberto
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© 2025 IOP Publishing Ltd. All rights, including for text and data mining, AI training, and similar technologies, are reserved.This study investigates the thermal plasma pyrolysis process for inertizing the inorganic fraction of sewage sludge from municipal wastewater treatment plants. The aim is to assess its effectiveness in waste inertization. Lab-scale experiments were conducted to process the sludge thermally. Elemental composition analysis was done using x-ray fluorescence (XRF), thermogravimetry coupled with mass spectrometry (TGA-MS) and x-ray diffraction (XRD). The XRF analysis showed an initial composition of Si, Al, Fe, and Ca, corresponding to 86.8% of the inorganic matter of the sludge. TGA-MS analysis showed a significant mass loss between 200 and 650 ◦C, corresponding to organic matter volatilization, methane conversion, and dehydrogenation of polymorphic silicon. XRD analysis revealed a dried sludge crystalline structure composed mainly by SiO2, CaCO3, and AlPO4, and after plasma treatment, the remaining composition of the slag was primarily SiO2 amorphous. Mass and energy balances, considering thermodynamic equilibrium and chemical reactions, are performed. The mass balance calculations identified the most probable composition of the sludge, and energy balance calculations determined a net energy requirement of 399 kWh for plasma inertization, with an additional 300 kWh to account for furnace losses. Solubility and leaching tests confirm the inert nature of the residue. Power requirements are estimated at 700 kW for processing 350 kg h−1 of decarbonized sludge. These findings are crucial for optimizing plasma inertization processes in wastewater treatment plants. This work presents a novel approach by combining a computational prediction for an industrial-scale plant with a direct experimental assessment of the plasma treatment process.
Silver nanoparticle incorporation on polyamide 6,6 fabrics by hybrid corona-dielectric barrier discharge for antimicrobial applications
Francelino, Isabella Grinberg , Tavares, Victória Kelly Fonseca , Leite, Lady Daiane Pereira , da Silva, Diego Morais , de Souza Miranda, Felipe , Koga-Ito, Cristiane Yumi , Filho, Gilberto Petraconi
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© The Author(s), under exclusive licence to Springer Nature B.V. 2025.Silver nanoparticles (AgNPs) have been extensively studied due to their antimicrobial properties against several pathogenic microorganisms. A particularly promising application of these nanoparticles involves their incorporation into textiles to enhance the efficacy of face masks. This work aims to deposit AgNPs on polyamide 6,6 fabrics using a hybrid corona-dielectric barrier discharge plasma reactor and evaluate their antimicrobial effect as well as their cytotoxicity. Prior to deposition, the fabrics were activated in air plasma at atmospheric pressure. The deposition process was then initiated by nebulizing a silver nanoactive into the system by a flat cavity present in the high-voltage electrode, a distinctive feature that sets this approach apart from other AgNP deposition techniques reported in the literature. The incorporation of AgNPs on polyamide 6,6 fabric surface was confirmed by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The thermal behavior of the samples was studied by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). To identify the crystalline phases, X-ray diffraction (XRD) analyses were performed on control (without AgNPs) and treated (with AgNPs) samples. Microbiological analysis was based on the AATCC 100–2019 test method with modifications for two different species of bacteria: Staphylococcus aureus and Klebsiella pneumoniae. Bacterial suspensions with 1–3 × 105 cells/mL were inoculated into control and treated samples, followed by viable cell count (CFU/mL). Statistically significant reductions in bacterial counts were detected, with 62.37% and 74.63% reduction percentages compared to the control sample for Staphylococcus aureus and Klebsiella pneumoniae, respectively. Furthermore, cytotoxicity analysis, performed according to ISO 10993–5/2009, showed that the treated fabrics are not cytotoxic due to higher viability than 70%.
Comparative analysis of methane conversion: pyrolysis, dry and steam thermal plasma reforming
Essiptchouk, Alexei , Miranda, Felipe , Petraconi, Gilberto
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© 2024 IOP Publishing Ltd.Methane reforming is gaining attention because of its potential to be converted into energy-dense fuels or high-value chemicals. In addition to the production of syngas (H2+CO), the utilization of CO2 can help reduce greenhouse gases. Water steam is typically used to increase the output of H2. This study evaluated the potential of thermal plasma technology to produce clean hydrogen, carbon monoxide, and carbon black from methane by applying a thermodynamic equilibrium model. A comparative analysis of three cases of methane processing (pyrolysis, dry reforming, and steam reforming) is presented to provide a comprehensive understanding of the potential of thermal plasma technology for methane conversion.
Enhancing Carbon Fiber Fabrics with ALD AlxOy Coatings: An Investigation of Thickness Effects on Weight, Morphology, Coloration, and Thermal Properties
Dias, Vanessa , Galvão, Nierlly , Miranda, Felipe , Fraga, Mariana , Petraconi, Gilberto , Maciel, Homero , Pessoa, Rodrigo
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© 2024 by the authors.This study explores the impact of non-stoichiometric aluminum oxide (AlxOy) coatings applied via thermal atomic layer deposition (ALD) on carbon fiber fabrics (CFFs), emphasizing volume per cycle, FESEM analyses, color transitions, and thermal stability enhancements. Using trimethylaluminum and water at 100 °C, AlxOy was deposited across a range of 1000 to 5000 ALD cycles, with film thicknesses extending up to 500 nm. This notable increase in the volume of material deposited per cycle was observed for the 3D CFFs, highlighting ALD’s capability to coat complex structures effectively. FESEM analyses revealed the morphological evolution of CFF surfaces post-coating, showing a transition from individual grains to a dense, continuous layer as ALD cycles increased. This morphological transformation led to significant color shifts from green to red to blue, attributed to structural coloration effects arising from variations in film thickness and surface morphology. Thermogravimetric analyses (TGA and dTG) indicated that the AlxOy coatings enhanced the thermal stability of CFFs, with a postponement in degradation onset observed in samples subjected to more ALD cycles. In essence, this research highlights the nuanced relationship between ALD processing parameters and their collective influence on both the aesthetic and functional properties of CFFs. This study illustrates ALD’s potential in customizing CFFs for applications requiring specific color and thermal resilience, balancing the discussion between the surface morphological changes and their implications for color and thermal behavior.
Temperature Measurement by Optical Emission Spectroscopy of the Plasma Jet Produced by a High Velocity Plasma Spray (HVPS)
Ridenti, Marco A. , Reis, Joares , Caliari, Felipe , Miranda, Felipe , Essiptchouk, Alexei , Filho, Gilberto Petraconi
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© 1973-2012 IEEE.In this work, we report the results from an optical emission spectroscopy experiment designed to investigate the molecular emissions from a plasma jet produced by a high velocity plasma spray (HVPS). By fitting the spectra, we were able to infer the rotational temperature of the electronic excited molecules OH (A2Σ +), CN (B2\Σ +), N2 (C2\Πu), and N 2+ (B2\Σ +u). We verified that rotational distributions were consistent with the local thermodynamic equilibrium hypothesis. However, the vibrational distribution of the excited species CN (B2Σ+) was overpopulated with respect to the expected equilibrium distribution. We proposed a model to describe this distribution, which provided good fittings. Lastly, we computed the energy balance equations of the sprayed particles with simplifying assumptions with the goal of getting some physical insight on the energy exchange dynamics between the plasma and the particles.
Physicochemical Characteristics and Antimicrobial Efficacy of Plasma-Activated Water Produced by an Air-Operated Coaxial Dielectric Barrier Discharge Plasma
Miranda, F. S. , Tavares, V. K.F. , Gomes, M. P. , Neto, N. F.Azevedo , Chiappim, W. , Petraconi, G. , Pessoa, R. S. , Koga-Ito, C. Y.
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© 2023 by the authors.In this study, Plasma-Activated Water (PAW) was synthesized using a coaxial Dielectric Barrier Discharge (DBD) reactor, benefiting from the elevated capacity of air-flow-assisted DBD discharges to enhance nitrogen-based species concentration. By manipulating operational parameters, including gas flow rate, activation time, and DI water volume, we achieved significant concentrations of reactive oxygen and nitrogen species (RONS). As a result, the PAW obtained displayed pronounced physicochemical attributes: a pH of 2.06, an ORP of 275 mV, conductivity of 3 mS/cm, and TDS of 1200 mg/L. A pivotal aspect of this research was the evaluation of the reactor’s efficiency, as indicated by metrics like the specific input energy and ozone efficiency yield. The antimicrobial potential of the PAW was also assessed against pathogenic microbes, with remarkable reductions in viability for both Staphylococcus aureus and Escherichia coli (99.99%) and a more moderate decrease for Candida albicans (37%). These findings underscore the capability of coaxial DBD reactors in crafting high-quality PAW with significant antimicrobial properties, necessitating further studies to validate its broad-spectrum and safe applications.
Hybrid Corona–Dielectric Barrier Discharge for Permethrin Polymerisation on Polyamide Fabric at Atmospheric Pressure
Petraconi, André , Miranda, Felipe , Prado, Eduardo , Braite, Bruno , Gasi, Fernando , Bittencourt, Edison , Valadares, Georgio , Massi, Marcos , Petraconi, Gilberto , da Silva Sobrinho, Argemiro
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© 2023, The Author(s), under exclusive licence to the Korean Fiber Society.This work presents permethrin (15%)-based monomers polymerisation in polyamide fabrics using hybrid corona–dielectric barrier discharge (DBD) to potentiate insect–parasite repellency functionalities in polyamide fabrics. First of all, the electric characterisation of the discharge was made using the Lissajous figure method for determining the plasma dosage (2841 W min m−2). Before the polymerisation process, the polyamide fabric was activated by DBD discharge, operating at 23 kHz and voltage amplitude of 12.5 kV in atmospheric pressure. After that, the polymerisation process is initiated by injecting permethrin into the system, maintaining the operational parameters used in the activation process. The non-activated and activated polyamide fabrics measured the static and dynamic contact angle, showing a variation from 120° (non-activated) to 34° (immediately after plasma activation). The chemical structure of synthesised permethrin was evaluated by Fourier transformed infrared (FTIR) spectroscopy to confirm the polymerisation (deposition) of permethrin on the fabric surface; it is possible to observe the 648 cm−1 bands that are associated with asymmetric vibration of the C–Cl bonds, but most evident change occurs at 1045 cm−1, which is associated with cyclopropyl group vibrations. Field emission scanning electron microscopy (FESEM) analysis was used to evaluate the possible degradation of the fabric surface when exposed to plasma activation and the homogeneity of the permethrin coating in the fibres after the polymerisation. The energy dispersive spectrometer (EDS) was used to confirm the polymerisation and the distribution of the permethrin in the fabric.
High efficacy of activated carbon fabric filters and masks developed to prevent the inhalation of microorganisms and particles associated with respiratory tract infections
Francelino, Isabella Grinberg , Petraconi, André , Miranda, Felipe de Souza , Prado, Eduardo San’Anna P. , Gasi, Fernando , Silva, Marcia Cristina , Lourenço, Sérgio Ricardo , Filho, Gilberto Petraconi
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© The Author(s) 2022.As a major international public health emergency, COVID-19 has posed many challenges for healthcare professionals who have been heavily exposed to contamination. This article describes the development of a high-filtration capacity mask consisting of filter-element layers interspersed with super-activated carbon fiber fabric, non-woven polypropylene for dental–medical–hospital use and antiviral polyamide with nanostructured SiO2 thin film coating. The study found 98.18% particle filtration efficiency and determined 2.11 mmH2O/cm2 differential pressure, while fluid repellency complied with Brazilian standard NBR ABNT 15052:2004.
Performance of EPDM Composites under Thermal Plasma Ablative Tests
Miranda, F. S. , Prado, E. S.P. , Silva, R. J. , Ribeiro, A. M. , Caliari, F. R. , Calciolari, F. L. , Sobrinho, A. S.Silva , Petraconi, G.
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© 2023 Universidade Federal de Sao Carlos. All rights reserved.In this work, a thermal plasma-based ablation test system was used to evaluate the ablative performance of the EPDM composite. The system produces a high enthalpy plasma jet generated by a plasma (DC) torch, operating at atmospheric pressure using compressed air as working gas, enabling the variation of the thermal flux concerned with the studied EPDM composites. The samples were characterized using Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS), Fourier-Transform Infrared spectroscopy (FTIR), and Thermogravimetric Analysis (TGA) to investigate the morphology, mass-loss rate, the reaction layer (char formation), and chemical changes of the samples for each thermal flux. For a complete evaluation, the thermal fluxes were varied in 0.30, 0.45, 0.60, 0.75, and 0.90 MW/m2 and for each thermal flux, disk-shape samples remained exposed to the plasma jet for 10s. During the plasma jet exposure time, the temperatures of the surface and the back of the samples were collected to verify the formed char layer’s insulator capacity and the samples’ thermal diffusivity for each experimental condition. The mass loss is continuous under the thermal fluxes of 0.30 and 0.45 MW/m2, stabilizing at 60% until 0.75 MW/m2. The formed char layer begins to lose its protective capacity, evidenced by the size decrease (from 800 µm to 700 µm), due to the ablation process of the reaction layer from the thermal flux of 0.90 MW/m2
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Orientações (3 mestrado, 7 doutorado)
Homero Fonseca Santiago Maciel (2025) Doutorado
Roberson José da Silva (2023) Doutorado
Cristian Cley Paterniani Rita (2023) Doutorado
Isabella Grinberg Francelino (2023) Doutorado
Felipe de Souza Miranda (2018) Doutorado
Celso Farnese (2015) Mestrado
Oswaldo Barbosa Loureda (2015) Doutorado
Ricardo de Oliveira Bicudo (2015) Mestrado
Roberson José da Silva (2011) Mestrado
Edson de Aquino Barros (2008) Doutorado
